PRODEM PHC 050 User manual

PARTS
MANUAL
Plate
Compactor
PHC050
Document No.:AA099-0048 Revision Date: 2011-12-15

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INSTRUCTIONS FOR USE
This parts manual describes the configuration of the part components of the product and is intended only to assist to
order spare parts for maintenance work
This manual contains no safety information for operating the product or maintenance work. Please observe the
safety instructions described in the relevant operation manual.
The illustrations shown in this manual is not appropriate for workshop instructions, so they should not be used for
assembling or disassembling the product. Please refer to the workshop manual for that purpose.
Use ProDem genuine parts only.
Warranties do not cover damages that have been caused or aggravated by use of non-genuine parts.
For product warranty, please refer to the warranty conditions provided separately.
The illustrations in this manual show only the overall shapes and positions of the part components so they may not
be identical with the actual parts.
For the purpose of continued product improvement, some information in this manual could be changed without prior
notice, and might be differ from your product which was not covered by this publication.
If you found the information that is unclear or not corresponding with the actual product, contact ProDem.
How to use this parts manual:
<Example>
RX-20 CYLINDER UNIT
ITEM
PART NO.
PART NAME
QTY
S
/N
REMARKS
+ X123-9001 Cylinder Unit 2
1 X123-1001 Cylinder Housing 1
2 X123-9002 Rod Cover Ass’y 1
3 X123-1002 -Rod Cover -1 ~199 [R X123-1002A]
X123-1002A -Rod Cover -1 200~
4 A456-2001 -Slide Seal -2 [K1]
4-1 A456-2002 --Seal Ring --1 [K1] [D]
4-2 A456-2003 --O-Ring --1 [K1] [D]
5 A456-2004 -Dust Wiper -1 [K1]
6 X123-1003 Rod 1
7 X124-1005 Piston 1









1. Model name: Identification name of the product
2. Title: Title name of the assembly shown in the page
2
1
3
4
5
6
7
8

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3. Item: Key number which shows the referring number of the part in corresponding illustration.
For a revised part which replaces the old one with same item number, the item is not shown.
Item numbers are not always in sequence.
+..... Represent the title assembly containing the entire part in the illustration.
* with the same item number..... Represent selectable parts depending on product version.
4. Part No.: Identification number of the part or assembly.
The part number might be omitted when the part cannot be supplied separately.
5. Part Name: Part name of the part.
The parts without a prefix in front of the part name are independent component parts or
subassemblies belong to the title assembly in corresponding list.
Prefix ‘-‘…. The parts marked with the prefix ‘-‘ in front of the part name are component parts
belong to the subassembly shown above of the rows of these parts.
Prefix ‘--‘… The parts marked with the prefix ‘--‘ are component parts of the ‘-‘ marked
subassembly containing these parts.
6. Qty: Quantity used for one unit of their parent assembly containing the parts.
When the quantity of the title assembly is blank, refer to the page shown with ‘►’, but when it is
not blank, it represents the quantity used for one unit of the product.
For the parts with the prefix ‘-‘ or ‘--‘ in front of their part name, the quantity is expressed with that
prefix.
AR… As many as required (variable quantity depending on the product)
7. S/N: Serial number of the product which those parts are applied
Parts without serial no. indications are used in every product regardless of serial number.
8. Remarks: Supplementary comment. Refer to the following for the code within [ ].
A….. The parts with this code can be used interchangeably with each other.
R….. The part with this code is no longer manufactured as a result of a revision and replaced by
the new part whose part number follows this code.
K….. The part with this code is contained in the service kit whose item number follows this code.
D….. The part with this code cannot be supplied separately. The assembly part containing this
part should be ordered.
S….. Non-standard part which can be supplied by separate order
How to order parts:
Please note the full model name and serial number of your product. This code can be found on the nameplate of your
product. Compare the parts to order with the corresponding parts in the drawings in this parts manual and note the part
numbers to order.
When ordering parts, please specify detail part names as shown in the following example,
Model name of product: PHC050 PD
Serial number: 05-H101
Part No.: M100-4001
Part name: Cushion Rubber
Quantity: 4
Purchaser’s name & address: . . . .

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-5-
TABLE OF CONTENTS
INSTRUCTIONS FOR USE.....................................................................................................................................2
PHC050 : Compactor Ass’y – Narrow type ..............................................................................................................6
PHC050 : Base Plate Ass’y – Option .....................................................................................................................14
PHC050 : Parts For Mounting................................................................................................................................16
PHC050 : Fitting Sets and Hose Sets....................................................................................................................18
PHC050 : Tool Kit...................................................................................................................................................20
Copyright © 2007 ProDem Corp. All rights reserved.
This manual is copyrighted by ProDem Corp. with all rights reserved in accordance with prevailing law. It is positively
prohibited to use or reproduce its contents in whole or in part without prior written permission.

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PHC050 : Compactor Ass’y Narrow type
26
25
30
15V-PA-01
A
A
B
B
37 14
5
31
15
31 14
24
23
27 24
23
24
26 25
25
26
29
28
2
35 38
4
36 12 7632 8
19 20 22 21
33 11
6
32
9
33
10
19
18
16 17
13
30
13 3
34
1

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PHC050 : Compactor Ass’y Narrow type
ITEM PART NO. PART NAME QTY S/N REMARKS
M051-9005 Compactor Ass’Y
1 M051-7001 Base Frame 1
2 M051-7020 Upper Frame 1
3 A084-0015 Motor 1
4 M100-4001 Cushion Rubber 4
5 A082-0069 Compactor Valve 1
6 S6144070 Bearing 2
7 M051-5001 Shaft 1
8 M051-5004 Cover 1
9 M051-5005 Cover 1
10 M051-5006 Cover 1
11 M051-5007 Cover 1
12 M050-5007 Spacer 1
13 M050-5008 Adapter 2
14 H002-0052D004 Adapter 4
15 H002-0054D001 Cap 2
16 S0160663 Hex. Bolt 2
17 A015-0003D012 Lock Washer 2
18 S2212463 Hex. Socket Head Bolt 8
19 S5110603 Spring Washer 16
20 S2212061 Hex. Socket Head Bolt 8
21 S2208863 Hex. Socket Bolt 4
22 S5110513 Spring Washer 4
23 S0160563 Hex. Bolt 16
24 S5010713 Plain Washer 24
25 S4012743 Hex. Nut 24
26 S5102713 Spring Washer 24
27 S0161063 Hex. Bolt 8
28 S0109051 Hex. Bolt 4
29 S5100513 Spring Washer 4

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PHC050 : Compactor Ass’y Narrow type
26
25
30
15V-PA-01
A
A
B
B
37 14
5
31
15
31 14
24
23
27 24
23
24
26 25
25
26
29
28
2
35 38
4
36 12 7632 8
19 20 22 21
33 11
6
32
9
33
10
19
18
16 17
13
30
13 3
34
1

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PHC050 : Compactor Ass’y Narrow type
ITEM PART NO. PART NAME QTY S/N REMARKS
M051-9005 Compactor Ass’Y
30 S8040081 O-Ring 2
31 S8000181 O-Ring 4
32 S8011701 O-RING 2
33 S8000901 O-Ring 2
34 S8000801 O-Ring 1
35 M051-6003 Air Breather 1
36 S5810020 Plug(Hex Socket) 1
37 H001-0040D004 Hose 2
38 S8180521 Seal Ring 1

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PHC050 : Compactor Ass’y Narrow type
1
34
3
13 30
13 17
16
18 19 10 33 932 6
11
33
21
22
20
19
8
32
6
7
12
36
4
38
35
2
28
29
26 25
25
26 24 23
24
27
23 24
14
31
15
31 5
14
37
B
B
A
A
805V-PD-O1
30
25 26

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PHC050 : Compactor Ass’y Narrow type
ITEM PART NO. PART NAME QTY S/N REMARKS
M051-9002 Compactor Ass’Y version ‘PD’
1 M051-7001 Base Frame 1
2 M051-7009 Upper Frame 1
3 A084-0015 Motor 1
4 M100-4001 Cushion Rubber 4
5 A082-0069 Compactor Valve 1
6 S6144070 Bearing 2
7 M051-5001 Shaft 1
8 M051-5004 Cover 1
9 M051-5005 Cover 1
10 M051-5006 Cover 1
11 M051-5007 Cover 1
12 M050-5007 Spacer 1
13 M050-5008 Adapter 2
14 H002-0052D004 Adapter 4
15 H002-0054D001 Cap 2
16 S0160663 Hex. Bolt 2
17 A015-0003D012 Lock Washer 2
18 S2212463 Hex. Socket Head Bolt 8
19 S5110603 Spring Washer 16
20 S2212061 Hex. Socket Head Bolt 8
21 S2208863 Hex. Socket Bolt 4
22 S5110513 Spring Washer 4
23 S0160563 Hex. Bolt 16
24 S5010713 Plain Washer 24
25 S4012743 Hex. Nut 24
26 S5102713 Spring Washer 24
27 S0161063 Hex. Bolt 8
28 S0109051 Hex. Bolt 4
29 S5100513 Spring Washer 4

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PHC050 : Compactor Ass’y Narrow type
1
34
3
13 30
13 17
16
18 19 10 33 932 6
11
33
21
22
20
19
8
32
6
7
12
36
4
38
35
2
28
29
26 25
25
26 24 23
24
27
23 24
14
31
15
31 5
14
37
B
B
A
A
805V-PD-O1
30
25 26

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PHC050 : Compactor Ass’y Narrow type
ITEM PART NO. PART NAME QTY S/N REMARKS
M051-9002 Compactor Ass’Y version ‘PD’
30 S8040081 O-Ring 2
31 S8000181 O-Ring 4
32 S8011701 O-RING 2
33 S8000901 O-Ring 2
34 S8000801 O-Ring 1
35 M051-6002 Air Breather 1
36 S5810020 Plug(Hex Socket) 1
37 H001-0040D004 Hose 2
38 S8180521 SEAL RING 1

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PHC050 : Base Plate Ass’y Option
1
2
3
4
805V-OPT-01

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PHC050 : Base Plate Ass’y Option
ITEM PART NO. PART NAME QTY S/N REMARKS
M051-9003 Base Plate Ass’Y
1
M051
-
7017
Plate 1
2
S0127763
Hex. Socket Head Bolt 4
3
S5101113
Spring Washer 4
4
S5011113
Plain Washer 4

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PHC050 : Parts For Mounting
200
φ
35 ~ 70
301
303
302
303 302
305
306
304

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PHC050 : Parts For Mounting
Mounting Pin Sets
ITEM PART NO. PART NAME QTY S/N REMARKS
B052-9951Do Mounting Pin Set 2
301 B050-9959D0 Bracket Pin 1
302 B052-9950Do Spacer 2
303 B050-9960Do Shim AR
304 B050-9961Do Stop Ling 1
305 S0161961 Hex. Head Bolt 1
306 S4002742 Hex. Nut 2
The items with ‘Do’ at the end of their parts number are should be selected properly according to your carrier. Please contact ProDem
dealer before ordering parts of the mounting pin set.

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PHC050 : Fitting Sets and Hose Sets
Fitting Set <BSP 1/2 (60°CONE)>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9701D001 Fitting Set
101 S8000181 O-Ring 2
102 H002-0012D001 Adapter 2
103 H002-0011D001 Cap 2
Fitting Set <ORFS -8>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9701D002 Fitting Set
201 S8000181 O-Ring 2
202 H002-0001D005 Adapter 2
203 S8030081 O-Ring 2
204 H002-0004D004 Cap 2
Fitting Set <JIC -8 (37°FLARE)>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9701D003 Fitting Set
401 S8000181 O-Ring 2
402 H002-0052D004 Adapter 2
403 H002-0054D001 Cap 2

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PHC050 : Fitting Sets and Hose Sets
Hose Set <BSP 1/2 (60°CONE)>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9702D001 Hose Set
501 H001-0016D021 Hose 2
502 A061-0027D003 Hose Plug 1
Hose Set <ORFS -8>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9702D002 Hose Set
601 H001-0001D099 Hose 2
602 H002-0023D001 Hose Plug 2
Hose Set <JIC -8 (37°FLARE)>
ITEM PART NO. PART NAME QTY S/N REMARKS
M050-9702D003 Hose Set
701 H001-0032D007 Hose 2
702 H002-0053D002 Hose Plug 2
When ordering hoses, check the type of hose connection of carrier and proper length of hoses before choosing the hoses.
Special hoses with other connection types or other hose lengths are also available on request.

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PHC050 : Tool Kit
6, 74, 52, 3
1