PROFESSIONAL HYDRAULIC JACKS 55100 User manual

OPERATOR’S MANUAL
Model 55100
10 TON
ALUMINUM HAND PUMP
PROFESSIONAL HYDRAULIC JACKS
1531 W. Mohawk Dr ve Phone [phone] Customer Serv ce 800-995-2250
Tomahawk, WI 54487 Fax [phone] www.projacks.com

Spec f cat ons
Housing
Material
Pum ing
O eration Length Width Height
Net
Weight
Alum num S ngle Speed 20” 5-1/2” 5-3/4” 8 lbs
Read, study, and understand all warn ngs and operat ng nstruct ons furn shed w th th s
equ pment before use.
Th s equ pment s des gned for use only w th qual ty body/frame equ pment and attachments.
Use w th any other equ pment may result n overload ng, reduced load capac ty, reduced
stab l ty, and/or system fa lure.
Do not overload, overload ng s often nd cated by bow ng extens on tubes or sl pp ng
attachments and can result n personal njury or damage to the equ pment.
Ma nta n proper o l level overf ll ng may cause damage to, or fa lure of th s equ pment.
Do not open f ller screw for any reason, unless ram s fully retracted.
Do not connect pump to any ram that s extended or part ally extended.
Pr or to apply ng a load, nsure that all attachments and extens on tubes are fully engaged.
Insure load s centrally appl ed to attachments and ram saddle to m n m ze an off center load
cond t on.
The use of a force gauge to ver fy the actual load be ng appl ed for var ous types of set-ups
used s recommended.
It s the owner’s respons b l ty to keep decals leg ble and ntact. Replacement decals are
ava lable from author zed serv ce centers or the factory.
Fa lure to read these warn ngs may result n loss of load, damage to equ pment and/or fa lure
result ng n property damage, and personal or fatal njury.
Wear safety goggles dur ng the use of th s equ pment.
Owners Respons b l ty
The owner and/or operator shall have an understand ng of these operat ng nstruct ons and warn ngs
before operat ng th s equ pment. Warn ng nformat on shall be emphas zed and understood. If the user
s not fluent n Engl sh, the nstruct ons and warn ngs shall be d scussed w th the operator n the
operator’s nat ve language by the purchaser/owner, mak ng sure that the operator comprehends ts
contents.
Ma ntenance
1.When the equ pment s not n use, keep the ram retracted and the pump release valve closed.
2.Keep equ pment clean. Lubr cate mov ng parts on pump handle. Store n box when not n use. Avo d
sharp k nks n hose.
3.If hydraul c flu d s requ red, ref ll at f ller screw only w th approved jack o l. Total o l capac ty s 25
flu d ounces. Usable o l s 22 flu d ounces.

Safety F rst
Carefully plan your system by select ng components des gned to perform the ntended operat on and
wh ch w ll adequately perform w th ex st ng equ pment. Always check the product l m tat ons regard ng
pressure ranges, capac t es and set-up requ rements. The system operat ng pressure must not
exceed the pressure rat ng of the lowest rated component n the system. Real all CAUTIONS,
WARNINGS, and INSTRUCTIONS ncluded w th, or attached to each product. Follow all safety
precaut ons to avo d personal njury or property damage dur ng the system operat on.
THE MANUFACTURER CANNOT BE RESPOSIBLE FOR DAMAGE OR INJURY RESULTING
FROM UNSAFE PRODUCT USE, LACK OF MAINTENANCE OR INCORRECT PRODUCT AND
SYSTEM APPLICATION.
Caut on
Make sure that the h ghest level of system pressure does not exceed the lowest pressure rat ng of any
component w th the system.
The follow ng general nstruct ons and gu des w ll be helpful to determ ne f your system components
are properly connected:
1.Be sure all hydraul c connect ons, hoses, f tt ngs are rated for the h ghest pressure your system s
capable of generat ng. Always use hoses and tub ng recommended by the hydraul c component
manufacturer.
2.Be sure all connect ons are fully t ghtened. Seal all p pe connect ons w th a h gh -grade p pe thread
sealer.
3.DO NOT over t ghten any connect ons. All connect ons should be snug and leak free. Excess ve
t ghten ng w ll cause stra n on the threads and cast ngs, wh ch could cause f tt ng fa lure at pressures
below rated capac ty.
Inspect on
1.V sual nspect on shall be made before each use of th s equ pment check ng for leak ng hydraul c
flu d, worn or damaged hose and f tt ngs, damaged or bent extens on tubes or attachments.
2.Each p ece of equ pment shall be nspected by an author zed serv ce center mmed ately, f
subjected to an abnormal load or shock.
3.Owners and/or users should be aware that repa r of th s equ pment may requ re spec al zed
knowledge and fac l t es. It s recommended that an annual nspect on of th s equ pment be made by a
serv ce center and that any defect ve parts, decals, or warn ng labels be replaced w th genu ne parts.
A l st of author zed serv ce centers s ncluded.
Damaged Equ pment
Any equ pment wh ch appears to be damaged n any way s found to be badly worn, or operates
abnormally SHALL BE REMOVED FROM SERVICE unt l necessary repa rs are made by an
author zed serv ce center.

Parts L st
Item
No
Descri tion Part
No
Qty Item
No
Descri tion Part
No
Qty
1 Pump reservo r 551001 1 21 Spr ng 551021 1
2 Base 551002 1 22 Steel ball 551022 1
3 Pump foot 551003 1 23 Bolt 551023 1
4 Handle 551004 1 24 Spr ng 551024 1
5 L nk 551005 1 25 Steel ball 551025 1
6 P n 551006 2 26 Spr ng 551026 1
7 Release valve knob 551007 1 27 Steel ball 551027 1
8 Release valve 551008 1 28 Washer 551028 1
9 Steel ball 551009 1 29 Screw 551029 1
10 Cha n 551010 1 30 O-r ng 551030 2
11 Nut 551011 1 31 O-r ng 551031 1
12 O l seal 551012 1 32 O-r ng 551032 3
13 D p st ck 551013 1 33 O-r ng 551033 1
14 P n 551014 1 34 O-r ng 551034 2
15 P ston 551015 1 35 Back up r ng 551035 2
16 Connector plate 551016 1 36 E-r ng 551036 1
17 Screw 551017 1 37 E-r ng 551037 6
18 Bolt 551018 1 38 F lter 551038 1
19 Steel ball 551019 1 39
20 Spr ng plunger 551020 1 40