Proflex CERAMIHEAT smoke monster Pro S 25 User manual

Smoke Leak Locator
User Manual
For Models: Pro S 25, Pro S 75, Pro S 600T and Pro S2000HD
Ceramic Heating Technology
www.proflex-plus.com

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All models come with a User Manual, Quick Start Guide, Flashlight
(batteries not included), Detachable Power Cables and Detachable
Smoke/Air Hoses
Packing List for Pro S 25 and Pro S 75
• Main Unit x 1
• Detachable Air Chuck x 1 (Pro S 25 only)
• Cap Plugs (Varied sizes) x 17
• Cone+ Adaptor x 1
• EVAP Port Removal Tool x 1
• EVAP Port Adapter Hose x 1
• Bottle Oiler x 3
• Hook x 1
Packing List for Pro S 600T
• Main Unit x 1
• All-in-1 Bladder Blocker x 2
• Cap Stopples (Varied size) x 17
• Cone+ Adaptor x 1
• EVAP Valve Removal Tool x 1
• EVAP Port Adapter Hose x 1
• Bottle Oiler x 3
Packing List for Pro S 2000HD
• Main Unit x 1
• HD Bladder Blocker x 2
• Smoke wand x 1
• Safety chain and Halo x 1
• Cooling system adaptors x 1 set
• Bottle Oiler x 3

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Model # PRO S-25 “ELF” and Model # Pro S-75 “AIR Jr.”
• Fill the reservoir with mineral or baby oil provided. Use only 1 bottle
of oil provided. Check oil level monitor window. The oil level should
never exceed the maximum line. DO NOT OVERFILL.
• Attach the air chuck connecter (Pro S 25 only), Smoke Hose and
Detachable Power Cables found in the accessory case
• Attach shop air to the Pro S 25. The Pro S 75 has a built-in chuck
• Connect power cables to a fully charged 12V vehicle battery. Do not
attach to a battery charger or any other power source.
• Close the airflow dial on the airflow meter.
• Start the unit by pushing the red button on the front panel. A 5-
minute working cycle will begin.
• Open the airflow dial on the airflow meter. You can control the
amount of smoke by opening or closing the airflow dial on front.
• Within 1 minute smoke will appear. Unit is now ready to use for
diagnostic purposes.
Note: Pressing the red button again within a working cycle will stop the
smoke mode and revert to the air mode immediately. (There can be
some smoke residue in the hose).
DIAGNOSTIC OPTIONS
• EVAP SYSTEM:
• Inject system with air only to confirm there is a leak. (run air leak
decay test)
• Locate EVAP access port (Green cap in engine compartment)
• Remove EVAP valve (tool supplied and note thread is left hand)
• Attach EVAP hose provided.
• Pressure gauge should go up close to the black mark.
• Turn airflow to off position
• If the pressure needle does not fall, you have no leak.
• If the pressure needle does fall, you still have a leak. Repeat the
process.

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Model Pro S 600T “TURBO”
OPERATING IN REGULAR / EVAP MODE
• Fill the reservoir to full level with baby oil provided. See back of
unit for fill level Do not over fill!
• Attach the Power Cables and Air/Smoke Hose to the Smoke
Monster®Turbo
• Attach power cables to a fully charged vehicle battery. Do not
attach to a battery charger!
• Machine will be powered up once power supply connected, and
rocker switch is in the “ON” position. (rocker switch will be
illuminated)
• Once unit is powered up, the 2 LEDs will blink for a fewseconds.
• After the led lights finish blinking, they will turn off, and the unit
will be in EVAP air mode.
• By pushing the “Smoke Mode” button, the LED light will be lit, and
unit is ready to start 5-minute smoke cycle.
• Find the leaks and make necessary repairs.
OPERATING IN AIR LEAK DECAY MODE (both EVAP & TURBO)
• Switch unit back to “Air Mode” and start pressurizing the vehicle
• Once vehicle is pressurized, turn the rocker switch to the “OFF”
position and see if the pressure holds then the leak has been
repaired. If the gauge drops and the ball in the flow meter rises,
this means you have a leak and you will need to re-smoke the
vehicle.
Continued on next page

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OPERATING IN TURBO MODE - Model Pro S 600T “TURBO”
• Turn the rocker switch to the “ON” position
• Press and Hold the “Turbo Button” for 3 seconds, the LED light
will blink for 5 seconds. This function is to prepare / switch the
unit to “Turbo Mode”.
• By pushing the “Smoke Mode” button, the LED light will be lit, and
unit is ready to start 5-minute smoke cycle. (use the Bladder
Blocker(s) provided inside the accessory case) to block the turbo
both single or dual turbos
• Find the leaks and make necessary repairs.
• To check for Air Leak Decay, see above instructions.

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PRO S-2000HD “HEAVY DUTY”
QUICK START GUIDE
1. Fill the reservoir with baby/mineral oil provided. See back of unit
for fill level. The oil level shall be between the minimum level and
the maximum level. Do not over fill.
2. Attach the air chuck connecter found in the accessory case.
3. Attach power cables to the Smoke Monster® Pro-S 2000HD.
4. Attach Air/Smoke hose to the Smoke Monster® Pro-S 2000HD.
5. Attach shop air to the Smoke Monster® Pro-S 2000HD.
6. Attach power cables to a fully charged 12V or 24V vehicle battery.
Do not attach to a battery charger.
7. Power up the Smoke Monster® Pro-S 2000HD using the red power
toggle switch on the front of unit.
8. The unit is in “Air Mode” until you select the “Smoke Mode”.
9. Start the smoke mode operation by pushing the chrome “on” button
on the front, the red LED light indicator should be on. This will start
the Smoke Mode for a 10-minute working cycle.
NOTE: DO NOT EXCEED 20 PSI IN “SMOKE MODE”!!!!!
10. Adjust the test pressure using the large dial between the
gauges, the top gauge will indicate the pressure reading.
11. You can control the amount of smoke by opening or closing the
airflow by turning the small knob (left or right) on the flow
meter.
12. Depending on the test you want to preform use the necessary
accessories that come with the unit inside the accessory box (HD
Bladder Blocker or Radiator Kit).
13. Unit is now ready to use for diagnostic purposes.
Continued on next page

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LEAK DECAY TESTING
1. Make sure that the RED LED light indicator is off (not lit).
2. In “Air Mode” using the air/smoke hose pressurize the “fixed”
system until it is properly filled with air and desired PSI
needed.
3. Turn RED rocker switch to “off” and check gauge to see if the
pressure is falling, and the ball in the flow meter is rising. If this
happens, you still have a leak in the system. You will need to
re-smoke the system to find another leak.
4. If the pressure is holding, the leak is fixed.
Unit is not applicable for EVAP SYSTEMS!

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• Customer Service
• If you have any questions on the operation of the unit, please contact
• PROFLEX+ Distribution Inc. by refer to its website http://www.proflex-
plus.com
• If your unit requires repair service, return it to the manufacturer with a
copy of the sales receipt and a note describing the problem. Or
describe the problem by calling 1-[phone], or info@proflex-
plus.com if the unit is determined to be in warranty, it will be
repaired or replaced at no charge. If the unit is determined to be out
of warranty, it will be repaired for a nominal service charge plus return
freight.
• General Notice
• Other product names used herein are for identification purposes only
and may be trademarks of their respective owners. PROFLEX+
disclaims any and all rights in those marks.
• There is a possibility that this unit is inapplicable to some of the vehicle
models or systems listed in the diagnosis section due to different
countries, areas, and/or years. Do not hesitate to contact PROFLEX+
if you come across such questions. We are to help you solve the
problem as soon aspossible
• Disclaimer
• To take full advantage of the unit, you should be familiar with the
engine.
• All information, illustrations, and specifications contained in this
manual are based on the latest information available at the time
of publication. The right is reserved to make change at any
time without notice.
• Please note that PROFLEX+ Distribution Inc. is NOT responsible
for any damages caused by the user’s neglect to switch the
Smoke Monster ® Turbo from “TURBO MODE” back to “CAR
MODE” when diagnosing non- turbo engines.
• The “TURBO MODE” is ONLY to be used on testing turbocharged
engines. For all other engines the Smoke Monster ® Turbo must
be set to “CAR MODE”.

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Trademark Information
PROFLEX+®, Smoke Monster®and CeramiHeat®are registered
trademarks of PROFLEX+ Distribution Inc. (referred as PROFLEX+) in
Canada and other countries. All other PROFLEX+ trademarks, service marks,
domain names, logos, and company names referred to in this manual are
either trademarks, registered trademarks, service marks, domain names,
logos, company names of or are otherwise the property of PROFLEX+ or its
affiliates. In countries where any of the PROFLEX+ trademarks, service
marks, domain names, logos and company names are not registered,
PROFLEX+ claims other rights associated with unregistered trademarks,
service marks, domain names, logos, and company names. Other products or
company names referred to in this manual may be trademarks of their
respective owners. You may not use any trademark, service mark, domain
name, logo, or company name of PROFLEX+ or any third party without
permission from the owner of the applicable trademark, service mark, domain
name, logo, or company name.
Copyright Information
Copyright © 2012 by PROFLEX+ Distribution Inc. (referred as PROFLEX+)
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior written
permission of PROFLEX+. The information contained herein is designed only
for the use of this unit. PROFLEX+ is not responsible for any use of this
information as applied to other units. Neither PROFLEX+ nor its affiliates shall
be liable to the purchaser of this unit or third parties for damages, losses, costs,
or expenses incurred by purchaser or third parties as a result of: accident,
misuse, or abuse of this unit, or unauthorized modifications, repairs, or
alterations to this unit, or failure to strictly comply with PROFLEX+ operating
and maintenance instructions.
PROFLEX+ shall not be liable for any damages or problems arising from the
use of any options or any consumable products other than those designated as
Original PROFLEX+ Products or PROFLEX+ Approved Products.

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Warranty
General Warranty for PROFLEX+ Products: THIS WARRANTY IS EXPRESSLY LIMITED
TO PERSONS WHO PURCHASE NEW PROFLEX+ PRODUCTS FOR PURPOSESOF
RESALE OR USE AS PER ABOVE INSTRUCTIONS AND IN THE ORDINARY COURSE
OF THE BUYER’S BUSINESS. ONLY GENUINE PRODUCTS ARE COVERED.
PROFLEX+ electronic products are warranted against defects in materials and
workmanship for 1 year from date of delivery to the user. This limited warranty is based
on normal and reasonable use of the product and does not cover any part that has been
abused, altered, used for a purpose other than for which it was intended, or used in a
manner inconsistent with instructions regarding use. It also does not cover damage
caused by transporting, dropping, negligence or improper care. The exclusive remedy for
any product found to be defective is repair or replacement, at PROFLEX+ option, and
PROFLEX+ shall not be liable for any consequential or incidental damages. Final
determination of defects shall be made by PROFLEX+ in accordance with procedures
established by PROFLEX+. If the product is no longer available, PROFLEX+ may
substitute a comparable PROFLEX+ product. No agent, employee, or representative of
PROFLEX+ has any authority to bind PROFLEX+ to any affirmation, representation, or
warranty concerning PROFLEX+ products, except as stated herein.
Lifetime Warranty for CERAMIHEAT® heater: In addition to above, PROFLEX+ offers a
Limited Lifetime Warranty for material and workmanship of the CERAMIHEAT® heater to
the original purchaser of any PROFLEX+ product that is built with the CERAMIHEAT®
technology. This warranty is valid to the original purchaser who has purchased the
product from an authorized dealer and for as long as the original purchaser owns the
product, but does not cover any part that has been abused or altered by the purchaser.
The exclusive remedy for a defective CERAMIHEAT® heater is repair or replacement, at
PROFLEX+ option, and PROFLEX+ shall not be liable for any consequential or incidental
damages. Final determination of defects shall be made by PROFLEX+ in accordance
with procedures established by PROFLEX+.
To the extent permitted by applicable law, any implied warranties are hereby excluded.
The warranties provided above are limited to the value of the product. If the product is no
longer available, PROFLEX+ may substitute a comparable PROFLEX+ product.
The above warranties are intended to give you specific legal rights. In addition to the
rights described herein, you may also have other rights that vary from province/state to
province/state or country to country with respect to the exclusion or application of implied
warranties, incidental and consequential damages and repair and replacement.
Consequently, the limitations or exclusions specifically contained in this warranty may not
be applicable to you.

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WARRANTY RECORD
Brand Name: SMOKE MONSTER®
Model #
Serial #
Date of Purchase:
Dealer of Purchase:
Company Name:
Address:
Contact Name:
E-Mail, Phone:
THANK YOU FOR PURCHASING THIS PROFLEX+ PRODUCT

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For warranty repair or return in U.S.A
Ballin International
c/o Proflex+ Distribution Inc.
63 Lawrence Paquette Drive
Champlain, New York
12919
For warranty repair or return in CANADA
Proflex+ Distribution Inc
65 Brunswick
Montreal, Quebec, Canada
H9B 2N4
A return authorization number (RMA#) must be obtained before
returning any merchandise under warrant