Prolon PL-VC2000 Installation instructions

HARDWARE GUIDE
I/O Guide
Specifications and Operational Guide
REV. 6.1.7
PL-HRDW-I/O-EN
www.proloncontrols.com |[e-mail]
17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9

2REV. 6.1.7 / PL-HRDW-I/O-EN
Table of Contents
PL-VC2000(-PI) (VAV).................................................................................................................................3
PL-C1000-VAV ..........................................................................................................................................4
PL-T110 0 (Thermostat) .................................................................................................................................5
PL-T1000 (Digital Wall Sensor) ......................................................................................................................6
PL-T500 / PL-T200 (Digital Wall Sensor) ......................................................................................................6
PL-M2000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Rooftop Controller).......................................7
PL-C1000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Controller)....................................................8
PL-M2000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller)....................................9
PL-C1000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller) ...................................10
PL-M2000-BLR (Boiler) ............................................................................................................................11
PL-C1000-BLR (Boiler) .............................................................................................................................12
PL-M2000-MUA (Air Make-Up) .................................................................................................................13
PL-C1000-HU (Humidifier)........................................................................................................................14
PL-C1000-WLC (Water Loop Controller)......................................................................................................15
PL-M2000-FLX (FlexIO Controller).............................................................................................................16
PL-C1000-FLX (FlexIO Controller) ..............................................................................................................17

3REV. 6.1.7 / PL-HRDW-I/O-EN
PL-VC2000(-PI) (VAV)
DO/AO disabled on morning
warm-up (Optional)
DO/AO override based on
outside temp (Optional)
DO/AO override based on
outside temp (Optional)
Radiant Floor Temperature
(Optional, T1000 only)
T1000
T500
T200
General Purpose Analog Input
(0-5 VDC, 4-20mA, 10K thermistor)
Supply, Radiant, Zone, Occupancy, Discharge
Digital Sensor (T1000, T500 or T200) /
Remote computer with Focus
Analog Output (0-10 VDC) (Max Current: 40 mA)
Network communication
Digital Output - Isolated Triac
Dry Contact
24 VAC (Max current: 750 mA)
Power source of the controller
24 VAC (Class 2)
VC2000

4REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-VAV
PL-C1000-VAV
INT Port: Incoming Modbus RS485 communication from digital
sensor or remote computer with ProLon Focus software
Digital Input for Night Setback / Standby Mode
Multi-function Analog Input
Common for all the inputs
Temperature setpoint (0-10K potentiometer)
Room temperature sensor (10K thermistor)
Output 5 (Analog 0-10VDC)
(Max Current: 40 mA)
Output 4 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 3 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 2 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 1 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Power source of the controller
24 VAC - Class 2
T1000
T500
T200 Radiant Floor Temperature
(Optional, T1000 only)
NET Port: Incoming Modbus RS485 communication - OR -
BACnet MS/TP - OR - Lon FFT-10 Free Topology Twisted Pair

5REV. 6.1.7 / PL-HRDW-I/O-EN
PL-T1100 (Thermostat)
DO/AO disabled on morning
warm-up (Optional)
DO/AO override based on
outside temp (Optional)
DO/AO override based on
outside temp (Optional)
RJ45
Network communication
Power source of the controller
24 VAC
Digital Output - Sink, TRIAC 24 VAC
(Max current: 300mA)
Analog Output (0-10VDC)
(Max current: 40mA)
Auxiliary / Radiant Floor temperature
sensor (10K thermistor)
NET A
NET B
24 VAC
COM
DO+
DO-
AO
COM
AUX IN
COM
1
2
3
4
5
6
7
8
9
10

6REV. 6.1.7 / PL-HRDW-I/O-EN
PL-T1000 (Digital Wall Sensor)
PL-T500 / PL-T200 (Digital Wall Sensor)
RJ45
Interface communication
Power source of the controller
24 VAC
Auxiliary / Radiant Floor temperature
sensor (10K thermistor)
INT A
INT B
24 VAC
COM
AUX IN
COM
1
2
3
4
5
6
7
8
9
10
RJ45
Interface communication
Power source of the controller
24 VAC
INT A
INT B
24 VAC
COM
1
2
3
4

7REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Rooftop Controller)
24
VAC
AO 3 Bypass / VSD
AO 2 Economizer
AO 1 Preheating / Mod. Heat
DO 5 Heat (W2) / Exhaust Fan / Baseboard
DO 4 Heat (W1) / Preheat Perm.
DO 3 Cooling (Y2)
DO 2 Cooling (Y1)
DO 1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Controller’s power source
Unit’s R&Cterminals (24VAC)
Mixed air temp (10K therm) / Dry contact for clogged lter /
Dry contact for schedule override / Auxiliary Temp Input (10K thermistor)
RTUS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Incoming communication
from remote computer
or network controller
(Dual RJ45 and
Terminal Blocks)
RTUS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Outgoing network
communication
(to zones)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-M2000-RTU)
Request for Fan
Dehumidication Demand
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-RTU
C1000-RTU
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-RTUS)
24
VAC
AO 3 Bypass / VSD
AO 2 Economizer
AO 1 Preheating / Mod. Heat
DO 5 Heat (W2) / Exhaust Fan / Baseboard
DO 4 Heat (W1) / Preheat Perm.
DO 3 Cooling (Y2)
DO 2 Cooling (Y1)
DO 1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Controller’s power source
Unit’s R&Cterminals (24VAC)
Mixed air temp (10K therm) / Dry contact for clogged lter /
Dry contact for schedule override / Auxiliary Temp Input (10K thermistor)
RTUS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Incoming communication
from remote computer
or network controller
(Dual RJ45 and
Terminal Blocks)
RTUS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Outgoing network
communication
(to zones)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-M2000-RTU)
Request for Fan
Dehumidication Demand
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-RTU
C1000-RTU
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-RTUS)

8REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Controller)
RJ45 Pinout
PL-C1000-RTU/RTUS
RTUS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
INT Port: Incoming RS485
Network communication
(Modbus)
RTUS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Net Port: Outgoing RS485
Network communication
to Zones (Modbus)
External dry contact for night setback or proof of fan
Supply air temperature sensor (10K thermistor)
Common for all inputs
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 (Analog 0-10VDC)
Preheating / Heat (W2)
Output 4 Heat (W1)
Output 3 Cooling (Y2)
Output 2 Cooling (Y1)
Output 1 Fan (G)
Controller’s power source
Unit’s R&Cterminals (24VAC)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-C1000-RTU)
Request for Fan
Dehumidication Demand
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-RTU
C1000-RTU
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-C1000-RTUS)

9REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller)
24
VAC
AO3 Bypass / VSD
AO2 Economizer
AO1 Preheating / Mod. Heat
DO5 Aux Heat
DO4 Rev Valve
DO3 Compressor 2 (Y2)
DO2 Compressor 1 (Y1)
DO1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
Ext dry contact for alarm / CO sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
Controller’s power source
Unit’s R&Cterminals (24VAC)
Dry contact for clogged lter / Dry contact for schedule
override / Supply water temp (10k thermistor)
HPS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HP
Incoming communication
from remote computer
or network controller
(Dual RJ45 and
Terminal Blocks)
HPS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HP
Outgoing network
communication
(to zones)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-M2000-HP)
Request for Fan
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-HP
C1000-HP
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-HPS)
24
VAC
AO3 Bypass / VSD
AO2 Economizer
AO1 Preheating / Mod. Heat
DO5 Aux Heat
DO4 Rev Valve
DO3 Compressor 2 (Y2)
DO2 Compressor 1 (Y1)
DO1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
Ext dry contact for alarm / CO sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
Controller’s power source
Unit’s R&Cterminals (24VAC)
Dry contact for clogged lter / Dry contact for schedule
override / Supply water temp (10k thermistor)
HPS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HP
Incoming communication
from remote computer
or network controller
(Dual RJ45 and
Terminal Blocks)
HPS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HP
Outgoing network
communication
(to zones)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-M2000-HP)
Request for Fan
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-HP
C1000-HP
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-HPS)

10REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller)
PL-C1000-HP/HPS
External dry contact for night setback or Proof of fan
Outside temp (10K therm), Water intake temp (10K therm) or Dry contact for alarm
Output 5 - Preheating /
Aux Heat / Econo
Output 4 - Aux Heat
Output 3 - Rev Valve
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source Unit’s
R&C terminal (24VAC)
Output 5 - Aux Heat
Output 4 - Rev Valve
Output 3 - Compressor 2
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source Unit’s
R&C terminal (24VAC)
1 Compressor 2 Compressors
Supply temperature sensor (10K thermistor)
Common for all the inputs
Return temperature sensor (10K thermistor)
HPS
INT Port: ProLon Digital Temperature Sensor
- OR -
Incoming RS485 Network Communication
(Modbus)
HP
INT Port: Incoming RS485
Network communication
(Modbus)
HPS
Net Port: ProLon Digital Temperature Sensor
- OR -
Incoming RS485 Network Communication
(Modbus)
HP
Net Port: Outgoing RS485
Network communication
to Zones (Modbus)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-C1000-RTU)
Request for Fan
Dehumidication Demand
M2000-RTU
C1000-RTU
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-C1000-RTUS)
VC2000
C1000-VAV
T1100
Zone Demand
Unoccupied Override
C1000-HU
INFO RECEIVED FROM NETWORK
(PL-C1000-HP)
Request for Fan
Dehumidication Demand
NC2000
Occupancy (Optional)
Outside Temp (Optional)
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-HP
C1000-HP
Outside Temp
NC2000
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-C1000-HPS)

11REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-BLR (Boiler)
24
VAC
AO3 Valve (0-10 / 2-20 / 0-5 VDC)
or Backup Modulating Boiler
AO2 Modulating Boiler
(0-10 / 2-10 / 0-5 VDC)
AO1 Pump 2 (ON/OFF) (0-10 VDC)
DO5 Pump 1
DO4 Boiler Stage 4
DO3 Boiler Stage 3
DO2 Boiler Stage 2
DO1 Boiler Stage 1
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Proof of Pump 2 (AO1) (Dry Contact)
Return Water temp sensor (10K thermistor)
Proof of Pump 1 (DO5) (Dry Contact)
Supply Water temp sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Controller’s power source
24 VAC - Class 2
INT Port: Incoming RS485
Network communication
(Modbus)
NET Port: Incoming RS485 Network
communication (Modbus)
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
Occupancy
Math values
INFO RECEIVED FROM NETWORK
Use Max Heat Setpoint (Dry Contact)
Disable Boiler Call (Dry Contact)
Outside temp
NC2000 Occupancy (Optional)
Outside temp (Optional)

12REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-BLR (Boiler)
Occupancy
Outside temp
Math Values
PL-C1000-BLR
INT Port: Incoming RS485
Network communication (Modbus)
NET Port: Incoming RS485
Network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Valve / Modulating Boiler
(Analog 0-10 / 2-10 / 0-5 DVC)
Output 4 - Boiler 2 Action
(Digital - ON/OFF)
Output 3 - Boiler 1 Action
(Digital - ON/OFF)
Output 2 - Pump 2 Action
(Digital - ON/OFF)
Output 1 - Pump 1 Action
(Digital - ON/OFF)
Power source of the controller
24 VAC

13REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-MUA (Air Make-Up)
INFO RECEIVED FROM NETWORK
T1100 Zone Demand
Occupancy Override
NC2000 Occupancy (Optional)
Outside temp (Optional)
24
VAC
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Controller’s power source
24 VAC - Class 2
INT Port: Incoming RS485
Network Communication
(Modbus)
AO 3 - Variable Frequency Drive
AO 2 - Cooling
AO 1 - Modulating Heat
DO 5 - Alarm
DO 4 - Preheat Permission
DO 3 - Fan
DO 2 - Outside Air Damper
DO 1 - Occupancy (Exhaust)
NET Port: Incoming RS485 Network
communication (Modbus)
CO2 (4-20mA) / Building Pressure (0-5VDC)
Zone Temperature (10K Thermistor)
Outside Temperature (10K Thermistor)
Supply Temperature (10K Thermistor)
Manual Reset
Proof of Fan
Proof Outside Air Damper Open
Proof Exhaust 2 / Manual override
Proof Exhaust 1

14REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-HU (Humidifier)
STAT
NETSNDNETREC INTSND
A
NET
B
OCC
SUPPLY
GND
SETPT
ROOM
+
COM
24VAC
COM
24VAC
COM
24VACCOM
INTREC
HBEATOUT5OUT4OUT3
RESET
PL-C1000-HU
INTERFACE
INT Port: Incoming RS485 Network communication (Modbus)
NET Port: Incoming RS485 Network communication (Modbus)
External dry contact for proof of fan
Supply humidity sensor (0-5VDC)
Common for all the inputs
Room / Return humidity sensor (0-5VDC)
Outside temperature sensor (10K thermistor)
Output 5 - Humidier (Analog 0-10 / 2-10 VDC)
Output 4 - Humidier (Digital - ON/OFF)
Output 3 - Dehumidier (Digital - ON/OFF)
Power source of the controller - 24VAC
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
Proof of Fan
Outside temp
NC2000 Outside temp (Optional)

15REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-WLC (Water Loop Controller)
INT Port: Incoming RS485 Network
communication (Modbus)
NET Port: Incoming RS485 Network
communication (Modbus)
Auxiliary Digital Input
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Auxiliary temperature sensor (10K thermistor)
Output 5 - Water Tower Stage 2
(Analog 0-10 VDC)
Output 4 - Water Tower Stage 1
(Digital - ON/OFF)
Output 3 - Pump
(Digital - ON/OFF)
Output 2 - Valve / Damper / Cooling
(Digital - ON/OFF)
Output 1 - Boiler
(Digital - ON/OFF)
Power source of the controller
(24VAC)
STAT
NETSNDNETREC INTSND
A
NET
B
OCC
SUPPLY
GND
SETPT
ROOM
+
COM
24VAC
COM
24VAC
COM
24VAC
COM
24VAC
COM
24VACCOM
INTREC
HBEATOUT5OUT4OUT3OUT2OUT1
RESET
PL-C1000-WLC
INTERFACE

16REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-FLX (FlexIO Controller)
INFO RECEIVED FROM NETWORK
NC2000 Outside Temp (Optional)
9 Dierent Schedules (Optional)
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
Outside Temp
Occupancy
Supply Air Temp
Math Values
24
VAC
Bottom Row:
Common for all outputs
Bottom Row:
Common for all inputs
Controller’s power source
24 VAC
RS485 Network Communication
(INT Port)
Analog Output 3
Analog Output 2
Analog Output 1
Digital Output 5
Digital Output 4
Digital Output 3
Digital Output 2
Digital Output 1
RS484 Network Communication
(NET Port)
Analog Input 9
Analog Input 8
Analog Input 7
Analog Input 6
Analog Input 5
Analog Input 4
Analog Input 3
Analog Input 2
Analog Input 1

17REV. 6.1.7 / PL-HRDW-I/O-EN
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REV. 6.1.7
PL-HRDW-I/O-EN
PL-C1000-FLX (FlexIO Controller)
PL-C1000-FLX
INT Port: Incoming RS485
Network communication (Modbus)
NET Port: Incoming RS485
Network communication (Modbus)
Digital Input
Analog Input 3
Common for all the inputs
Analog Input 2
Analog Input 1
Analog Output
(0-10 / 2-10 / 0-5 VDC)
Digital Output 4
(ON/OFF, PWM)
Digital Output 3
(ON/OFF, PWM)
Digital Output 2
(ON/OFF, PWM)
Digital Output 1
(ON/OFF, PWM)
Power source of the controller
24 VAC
INFO RECEIVED FROM NETWORK
NC2000 Outside Temp (Optional)
5 Dierent Schedules (Optional)
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
Outside Temp
Occupancy
Supply Air Temp
Math Values