Prolon C1000 Series User manual

REV. 2.0
PL-QCK-C1000-EN
QUICK START GUIDE
C1000 SERIES
www.proloncontrols.com |[e-mail]
17 510 rue Charles, Suite 100, Mirabel, QC, J7J 1X9

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respective owners.
REV 2.0 / PL-QCK-C1000-EN 3
Table of Contents
Staged Boiler Controller (PL-C1000-BLR)...................................................................4
Modulating Boiler Controller (PL-C1000-BLR) .........................................................6
FlexIO Controller (PL-C1000-FLX).................................................................................8
Heatpump Controller (PL-C1000-HP & PL-C1000-HPS) .............................................. 10
Humidity Controller (PL-C1000-HU) ........................................................................ 12
Rooftop Controller (PL-C1000-RTU & PL-C1000-RTUS)................................................ 14
Water Loop Controller (PL-C1000-WLC) .................................................................. 16
Compliance............................................................................................................... 18
Technical Specications....................................................................................... 18

REV 2.0 / PL-QCK-C1000-EN4
Staged Boiler Controller (PL-C1000-BLR)
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Valve (analog 0-10 / 2-10 / 0-5 DVC)
Output 4 - Boiler 2 action (digital - ON/OFF)
Output 3 - Boiler 1 action (digital - ON/OFF)
Output 2 - Pump 2 action (digital - ON/OFF)
Output 1 - Pump 1 action (digital - ON/OFF)
Power source of the controller (24 VAC)
32-122 °F (0-50 °C) Non-condensing
REV 2.0 / PL-QCK-C1000-EN 5
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Valve (analog 0-10 / 2-10 / 0-5 DVC)
Output 4 - Boiler 2 action (digital - ON/OFF)
Output 3 - Boiler 1 action (digital - ON/OFF)
Output 2 - Pump 2 action (digital - ON/OFF)
Output 1 - Pump 1 action (digital - ON/OFF)
Power source of the controller (24 VAC)
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN6
Modulating Boiler Controller (PL-C1000-BLR)
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Modulating Boiler (analog 0-10 / 2-10 / 0-5 DVC)
Power source of the controller (24 VAC)
Output 4 - Backup Boiler Stage (digital - ON/OFF)
Output 3 - Modulating Boiler enable signal (digital - ON/OFF)
Output 2 - Pump 2 action (digital - ON/OFF)
Output 1 - Pump 1 action (digital - ON/OFF)
32-122 °F (0-50 °C) Non-condensing
REV 2.0 / PL-QCK-C1000-EN 7
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Modulating Boiler (analog 0-10 / 2-10 / 0-5 DVC)
Power source of the controller (24 VAC)
Output 4 - Backup Boiler Stage (digital - ON/OFF)
Output 3 - Modulating Boiler enable signal (digital - ON/OFF)
Output 2 - Pump 2 action (digital - ON/OFF)
Output 1 - Pump 1 action (digital - ON/OFF)
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN8
FlexIO Controller (PL-C1000-FLX)
32-122 °F (0-50 °C) Non-condensing
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
Digital input
Analog input 3
Common for all the inputs
Analog input 2
Analog input 1
Analog output (0-10 / 2-10 / 0-5 VDC)
Digital output 4 (ON/OFF, PWM)
Digital output 3 (ON/OFF, PWM)
Digital output 2 (ON/OFF, PWM)
Digital output 1 (ON/OFF, PWM)
Power source of the controller (24 VAC)
REV 2.0 / PL-QCK-C1000-EN 9
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
Digital input
Analog input 3
Common for all the inputs
Analog input 2
Analog input 1
Analog output (0-10 / 2-10 / 0-5 VDC)
Digital output 4 (ON/OFF, PWM)
Digital output 3 (ON/OFF, PWM)
Digital output 2 (ON/OFF, PWM)
Digital output 1 (ON/OFF, PWM)
Power source of the controller (24 VAC)
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN10
Heatpump Controller (PL-C1000-HP & PL-C1000-HPS)
32-122 °F (0-50 °C) Non-condensing
INT Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
INT Port: Incoming RS485
network communication
(Modbus)
NET Port: ProLon digital temperature
Sensor - OR - Incoming RS485
network communication (Modbus)
NET Port: Outgoing RS485
network communication
to zones (Modbus)
Output 5 - Preheating /
Aux Heat / Econo
Output 4 - Aux Heat
Output 3 - Rev Valve
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source
Unit’s R&C terminal (24VAC)
Output 5 - Aux Heat
Output 4 - Rev Valve
Output 3 - Compressor 2
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source
Unit’s R&C terminal (24VAC)
1 Compressor 2 Compressors
External dry contact for night setback or proof of fan
Outside temp (10K therm), water intake temp (10K therm)
or dry contact for alarm
Supply temperature sensor (10K thermistor)
Common for all the inputs
Return temperature sensor (10K thermistor)
PL-C1000-HP PL-C1000-HPS
REV 2.0 / PL-QCK-C1000-EN 11
INT Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
INT Port: Incoming RS485
network communication
(Modbus)
NET Port: ProLon digital temperature
Sensor - OR - Incoming RS485
network communication (Modbus)
NET Port: Outgoing RS485
network communication
to zones (Modbus)
Output 5 - Preheating /
Aux Heat / Econo
Output 4 - Aux Heat
Output 3 - Rev Valve
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source
Unit’s R&C terminal (24VAC)
Output 5 - Aux Heat
Output 4 - Rev Valve
Output 3 - Compressor 2
Output 2 - Compressor 1
Output 1 - Fan (G)
Controller’s power source
Unit’s R&C terminal (24VAC)
1 Compressor 2 Compressors
External dry contact for night setback or proof of fan
Outside temp (10K therm), water intake temp (10K therm)
or dry contact for alarm
Supply temperature sensor (10K thermistor)
Common for all the inputs
Return temperature sensor (10K thermistor)
PL-C1000-HP PL-C1000-HPS
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN12
Humidity Controller (PL-C1000-HU)
32-122 °F (0-50 °C) Non-condensing
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of fan
Supply humidity sensor (0-5VDC)
Common for all the inputs
Room / Return humidity sensor (0-5VDC)
Outside temperature sensor (10K thermistor)
Output 5 - Humidifier (analog 0-10 / 2-10 VDC)
Output 4 - Humidifier (digital - ON/OFF)
Output 3 - Dehumidifier (digital - ON/OFF)
Power source of the controller (24VAC)
REV 2.0 / PL-QCK-C1000-EN 13
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
External dry contact for proof of fan
Supply humidity sensor (0-5VDC)
Common for all the inputs
Room / Return humidity sensor (0-5VDC)
Outside temperature sensor (10K thermistor)
Output 5 - Humidifier (analog 0-10 / 2-10 VDC)
Output 4 - Humidifier (digital - ON/OFF)
Output 3 - Dehumidifier (digital - ON/OFF)
Power source of the controller (24VAC)
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN14
Rooftop Controller (PL-C1000-RTU & PL-C1000-RTUS)
32-122 °F (0-50 °C) Non-condensing
INT Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
INT Port: Incoming RS485
network communication
(Modbus)
NET Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
NET Port: Outgoing RS485
network communication
to zones (Modbus)
External dry contact for night setback or proof of fan
Supply air temperature sensor (10K thermistor)
Common for all the inputs
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 (analog 0-10VDC) - Preheating / Heat (W2)
Output 4 - Heat (W1)
Output 3 - Cooling (Y2)
Output 2 - Cooling (Y1)
Output 1 - Fan (G)
Controller’s power source / Unit’s R&C terminals (24VAC)
PL-C1000-RTU PL-C1000-RTUS
REV 2.0 / PL-QCK-C1000-EN 15
INT Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
INT Port: Incoming RS485
network communication
(Modbus)
NET Port: ProLon digital temperature
sensor - OR - Incoming RS485
network communication (Modbus)
NET Port: Outgoing RS485
network communication
to zones (Modbus)
External dry contact for night setback or proof of fan
Supply air temperature sensor (10K thermistor)
Common for all the inputs
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 (analog 0-10VDC) - Preheating / Heat (W2)
Output 4 - Heat (W1)
Output 3 - Cooling (Y2)
Output 2 - Cooling (Y1)
Output 1 - Fan (G)
Controller’s power source / Unit’s R&C terminals (24VAC)
PL-C1000-RTU PL-C1000-RTUS
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN16
Water Loop Controller (PL-C1000-WLC)
32-122 °F (0-50 °C) Non-condensing
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
Auxiliary digital input
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Auxiliary temperature sensor (10K thermistor)
Output 5 - Water tower stage 2 (analog 0-10 VDC)
Output 4 - Water tower stage 1 (digital - ON/OFF)
Output 3 - Pump (digital - ON/OFF)
Output 2 - Valve / Damper / Cooling (digital - ON/OFF)
Output 1 - Boiler (digital - ON/OFF)
Power source of the controller (24VAC)
REV 2.0 / PL-QCK-C1000-EN 17
INT Port: Incoming RS485 network communication (Modbus)
NET Port: Incoming RS485 network communication (Modbus)
Auxiliary digital input
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Auxiliary temperature sensor (10K thermistor)
Output 5 - Water tower stage 2 (analog 0-10 VDC)
Output 4 - Water tower stage 1 (digital - ON/OFF)
Output 3 - Pump (digital - ON/OFF)
Output 2 - Valve / Damper / Cooling (digital - ON/OFF)
Output 1 - Boiler (digital - ON/OFF)
Power source of the controller (24VAC)
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

REV 2.0 / PL-QCK-C1000-EN18
Compliance
Technical Specications
•cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
•FCC Compliant to CFR47, Part 15, Subpart B, Class B
•Industry Canada (IC) Compliant to ICES-003, Issue 5: CAN ICES-3 (B) / NMB-3(B)
•RoHS Directive (2002/95/EC)
FCC User Information
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation.
Industry Canada
This Class (B) digital apparatus meets all the requirements of the Canadian
Interference-Causing Equipment regulations.
Cet appareil numérique de la Classe (B) respecte toutes les exigences du
Réglement sur le matériel brouilleur du Canada.
Supply: 24 VAC ±10%, 50/60 Hz, Class 2
Power: 2 VA (consumption), 40 VA (Input)