Prolon M2000 SERIES Operating and maintenance instructions

REV.2.0
PL-QCK-M2000-EN
www.proloncontrols.com |[e-mail]
17 510 rue Charles, Suite 100, Mirabel, QC, J7J 1X9
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M2000 SERIES

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REV.2.0 / PL-QCK-M2000-EN 3
Table of Contents
Boiler Controller (PL-M2000-BLR).................................................................................4
FlexIO Controller (PL-M2000-FLX) ................................................................................6
Heatpump Controller (PL-M2000-HP & PL-M2000-HPS) ...............................................8
Hydronic Controller (PL-M2000-HYD) ...................................................................... 10
Make Up Air Controller (PL-M2000-MUA) ............................................................... 12
Rooftop Controller (PL-M2000-RTU & PL-M2000-RTUS) .............................................. 14
Compliance............................................................................................................... 16
Technical Specications....................................................................................... 16

REV.2.0 / PL-QCK-M2000-EN4
Boiler Controller (PL-M2000-BLR )
32-122 °F (0-50 °C) Non-condensing
24
VAC
INT Port: Incoming RS485 network
communication (Modbus)
AO 3 - Valve (0-10 / 2-10 / 0-5 VDC)
or backup modulating boiler
AO 2 - Modulating boiler
(0-10 / 2-10 / 0-5 VDC)
AO 1 - Pump 2 (ON/OFF) (0/10VDC)
DO 5 - Pump 1
DO 4 - Boiler stage 4
DO 3 - Boiler stage 3
DO 2 - Boiler stage 2
DO 1 - Boiler stage 1
NET Port: Incoming RS485 network
communication (modbus)
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Proof of pump 2 (AO1) (dry contact)
Use max heat setpoint (dry contact)
Disable Boiler Call (dry contact)
Return water temp sensor (10K thermistor)
Proof of pump 1 (DO5) (dry contact)
Supply water temp sensor (10K thermistor)
Outside air temperature sensor
(10K thermistor)

REV.2.0 / PL-QCK-M2000-EN 5
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
INT Port: Incoming RS485 network
communication (Modbus)
AO 3 - Valve (0-10 / 2-10 / 0-5 VDC)
or backup modulating boiler
AO 2 - Modulating boiler
(0-10 / 2-10 / 0-5 VDC)
AO 1 - Pump 2 (ON/OFF) (0/10VDC)
DO 5 - Pump 1
DO 4 - Boiler stage 4
DO 3 - Boiler stage 3
DO 2 - Boiler stage 2
DO 1 - Boiler stage 1
NET Port: Incoming RS485 network
communication (modbus)
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Proof of pump 2 (AO1) (dry contact)
Use max heat setpoint (dry contact)
Disable Boiler Call (dry contact)
Return water temp sensor (10K thermistor)
Proof of pump 1 (DO5) (dry contact)
Supply water temp sensor (10K thermistor)
Outside air temperature sensor
(10K thermistor)

REV.2.0 / PL-QCK-M2000-EN6
FlexIO Controller (PL-M2000-FLX)
32-122 °F (0-50 °C) Non-condensing
24
VAC
INT Port: RS485 network
communication (Modbus)
Analog output 1
Digital output 5
Digital output 4
Digital output 3
Digital output 2
Digital output 1
NET Port: RS485 network
communication (Modbus)
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Analog output 2
Analog output 3
Analog input 5
Analog input 6
Analog input 7
Analog input 8
Analog input 9
Analog input 3
Analog input 4
Analog input 2
Analog input 1

REV.2.0 / PL-QCK-M2000-EN 7
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
INT Port: RS485 network
communication (Modbus)
Analog output 1
Digital output 5
Digital output 4
Digital output 3
Digital output 2
Digital output 1
NET Port: RS485 network
communication (Modbus)
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Analog output 2
Analog output 3
Analog input 5
Analog input 6
Analog input 7
Analog input 8
Analog input 9
Analog input 3
Analog input 4
Analog input 2
Analog input 1

REV.2.0 / PL-QCK-M2000-EN8
Heatpump Controller (PL-M2000-HP & PL-M2000-HPS)
32-122 °F (0-50 °C) Non-condensing
24
VAC
Bottom row:
common for all outputs
Bottom Row:
common for all inputs
AO3 - Bypass / VSD
AO2 - Economizer
AO1 - Preheating / Mod. Heat
DO5 - Aux Heat
DO4 - Rev Valve
DO3 - Compressor 2 (Y2)
DO2 - Compressor 1 (Y1)
DO1 - Fan (G)
HPS
INT Port: Prolon
digital temperature
sensor
- OR -
Incoming RS485
network
communication
(Modbus)
HP
Incoming
communication
from remote
computer
- OR -
Network Controller
(dual RJ45 and
terminal blocks)
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
Ext dry contact for alarm / CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
Controller’s power source
Unit’s R&C terminals (24VAC)
Dry contact for clogged filter / Dry contact for
schedule override / Supply water temp (10k therm)
HPS
Net Port: Prolon digital
temperature sensor
- OR -
Incoming RS485 network
communication (Modbus)
HP
Outgoing network
communication
(to zones)

REV.2.0 / PL-QCK-M2000-EN 9
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
Bottom row:
common for all outputs
Bottom Row:
common for all inputs
AO3 - Bypass / VSD
AO2 - Economizer
AO1 - Preheating / Mod. Heat
DO5 - Aux Heat
DO4 - Rev Valve
DO3 - Compressor 2 (Y2)
DO2 - Compressor 1 (Y1)
DO1 - Fan (G)
HPS
INT Port: Prolon
digital temperature
sensor
- OR -
Incoming RS485
network
communication
(Modbus)
HP
Incoming
communication
from remote
computer
- OR -
Network Controller
(dual RJ45 and
terminal blocks)
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
Ext dry contact for alarm / CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
Controller’s power source
Unit’s R&C terminals (24VAC)
Dry contact for clogged filter / Dry contact for
schedule override / Supply water temp (10k therm)
HPS
Net Port: Prolon digital
temperature sensor
- OR -
Incoming RS485 network
communication (Modbus)
HP
Outgoing network
communication
(to zones)

REV.2.0 / PL-QCK-M2000-EN10
Hydronic Controller (PL-M2000-HYD)
32-122 °F (0-50 °C) Non-condensing
24
VAC
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Incoming communication from
remote computer -OR- Network Controller
(dual RJ45 and terminal Blocks)
Analog output 3 (0-10VDC)
Analog output 2 (0-10VDC)
Analog output 1 (0-10VDC)
Digital output 5 (24 VAC)
Output function varies
depending on chosen setup
Digital output 4 (24 VAC)
Digital output 3 (24 VAC)
Digital output 2 (24 VAC)
Digital output 1 (24 VAC)
Controller’s power source
Unit’s R&C terminals (24VAC)
Analog input 9 (thermistor / 4-20mA / 0-5VDC)
Analog input 8 (thermistor / 4-20mA / 0-5VDC)
Analog input 7 (thermistor / 4-20mA / 0-5VDC)
Analog input 6 (thermistor / 4-20mA / 0-5VDC)
Analog input 5 (thermistor / 4-20mA / 0-5VDC)
Analog input 4 (thermistor / 4-20mA / 0-5VDC)
Analog input 3 (thermistor / 4-20mA / 0-5VDC)
Outgoing network communication
(to zones)
Analog input 2 (thermistor / 4-20mA / 0-5VDC)
Analog input 1 (thermistor / 4-20mA / 0-5VDC)
Input function varies
dependint on chosen setup

REV.2.0 / PL-QCK-M2000-EN 11
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
Bottom row:
common for all outputs
Bottom row:
common for all inputs
Incoming communication from
remote computer -OR- Network Controller
(dual RJ45 and terminal Blocks)
Analog output 3 (0-10VDC)
Analog output 2 (0-10VDC)
Analog output 1 (0-10VDC)
Digital output 5 (24 VAC)
Output function varies
depending on chosen setup
Digital output 4 (24 VAC)
Digital output 3 (24 VAC)
Digital output 2 (24 VAC)
Digital output 1 (24 VAC)
Controller’s power source
Unit’s R&C terminals (24VAC)
Analog input 9 (thermistor / 4-20mA / 0-5VDC)
Analog input 8 (thermistor / 4-20mA / 0-5VDC)
Analog input 7 (thermistor / 4-20mA / 0-5VDC)
Analog input 6 (thermistor / 4-20mA / 0-5VDC)
Analog input 5 (thermistor / 4-20mA / 0-5VDC)
Analog input 4 (thermistor / 4-20mA / 0-5VDC)
Analog input 3 (thermistor / 4-20mA / 0-5VDC)
Outgoing network communication
(to zones)
Analog input 2 (thermistor / 4-20mA / 0-5VDC)
Analog input 1 (thermistor / 4-20mA / 0-5VDC)
Input function varies
dependint on chosen setup

REV.2.0 / PL-QCK-M2000-EN12
Make Up Air Controller (PL-M2000-MUA)
32-122 °F (0-50 °C) Non-condensing
24
VAC
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
INT Port: Incoming RS485 network
communication (Modbus)
AO3 - Variable frequency drive
AO2 - Cooling
AO1 - Modulating heat
DO5 - Alarm
DO4 - Preheat permission
DO3 - Fan
DO2 - Outside air damper
DO1 - Occupancy (exhaust)
NET Port: Incoming RS485 network
communication (Modbus)
CO2 (4-20mA) / Building pressure (0-5VDC)
Zone temperature (10K thermistor)
Outside temperature (10K thermistor)
Supply temperature (10K thermistor)
Manual reset
Proof of san
Proof outside air damper open
Proof exhaust 2 / Manual override
Proof exhaust 1

REV.2.0 / PL-QCK-M2000-EN 13
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
Controller’s power source
(24VAC - Class 2)
Bottom row:
common for all outputs
Bottom row:
common for all inputs
INT Port: Incoming RS485 network
communication (Modbus)
AO3 - Variable frequency drive
AO2 - Cooling
AO1 - Modulating heat
DO5 - Alarm
DO4 - Preheat permission
DO3 - Fan
DO2 - Outside air damper
DO1 - Occupancy (exhaust)
NET Port: Incoming RS485 network
communication (Modbus)
CO2 (4-20mA) / Building pressure (0-5VDC)
Zone temperature (10K thermistor)
Outside temperature (10K thermistor)
Supply temperature (10K thermistor)
Manual reset
Proof of san
Proof outside air damper open
Proof exhaust 2 / Manual override
Proof exhaust 1

REV.2.0 / PL-QCK-M2000-EN14
Rooftop Controller (PL-M2000-RTU & PL-M2000-RTUS)
32-122 °F (0-50 °C) Non-condensing
24
VAC
Bottom row:
common for all outputs
Bottom row:
common for all inputs
RTUS
INT Port: Prolon
digital temperature
sensor
- OR -
Incoming RS485
network
communication
(Modbus)
RTU
Incoming
communication
from remote
computer
- OR -
Network Controller
(dual RJ45 and
terminal blocks)
Controller’s power source
unit’s R&C terminals (24VAC)
RTUS
Net Port: Prolon digital
temperature sensor
- OR -
Incoming RS485 network
communication (Modbus)
RTU
Outgoing network
communication
(to zones)
AO3 - Bypass / VSD
AO2 - Economizer
AO1 - Preheating / Mod. heat
DO5 - Heat (W2) / Exhaust fan / Baseboard
DO4 - Heat (W1) / Preheat perm.
DO3 - Cooling (Y2)
DO2 - Cooling (Y1)
DO1 - Fan (G)
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Mixed air temp (10K therm) / Dry contact for
clogged filter / Dry contact for schedule override /
Auxiliary temp input (10K thermistor)

REV.2.0 / PL-QCK-M2000-EN 15
cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
24
VAC
Bottom row:
common for all outputs
Bottom row:
common for all inputs
RTUS
INT Port: Prolon
digital temperature
sensor
- OR -
Incoming RS485
network
communication
(Modbus)
RTU
Incoming
communication
from remote
computer
- OR -
Network Controller
(dual RJ45 and
terminal blocks)
Controller’s power source
unit’s R&C terminals (24VAC)
RTUS
Net Port: Prolon digital
temperature sensor
- OR -
Incoming RS485 network
communication (Modbus)
RTU
Outgoing network
communication
(to zones)
AO3 - Bypass / VSD
AO2 - Economizer
AO1 - Preheating / Mod. heat
DO5 - Heat (W2) / Exhaust fan / Baseboard
DO4 - Heat (W1) / Preheat perm.
DO3 - Cooling (Y2)
DO2 - Cooling (Y1)
DO1 - Fan (G)
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Mixed air temp (10K therm) / Dry contact for
clogged filter / Dry contact for schedule override /
Auxiliary temp input (10K thermistor)

REV.2.0 / PL-QCK-M2000-EN16
Compliance
Technical Specications
•cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1
•CAN/CSA-C22.2 No. 2015-12, Signal Equipment
•FCC Compliant to CFR47, Part 15, Subpart B, Class B
•Industry Canada (IC) Compliant to ICES-003, Issue 5: CAN ICES-3 (B) / NMB-3(B)
•RoHS Directive (2002/95/EC)
FCC User Information
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation.
Industry Canada
This Class (B) digital apparatus meets all the requirements of the Canadian
Interference-Causing Equipment regulations.
Cet appareil numérique de la Classe (B) respecte toutes les exigences du
Réglement sur le matériel brouilleur du Canada.
Supply: 24 VAC ±10%, 50/60 Hz, Class 2
Power: 5 VA (consumption), 40 VA (Input)