ProMinent Sigma/ 1 S1Ba User manual

Part No. 987260 ProMinent Dosiertechnik GmbH ·69123 Heidelberg ·Germany BA SI 012 07/02 GB
ProMinent
®
Please completely read through these operating instructions first! · Do not discard!
The warranty shall be invalidated by damage caused by operating errors!
Two sets of operating instructions are necessary to ensure the ProMinent®Sigma/ 1 S1Ba or S1Ca metering pumps
are operated safely and reliably for their intended purpose:
This product specific Sigma/ 1 operating instructions manual and the ”General operating instructions
ProMinent®motor-driven metering pumps and hydraulic accessories”are only valid if read together!
Operating Instructions
ProMinent®Sigma/ 1
S1Ba (Basic Type)
S1Ca (Control Type)
S1Ca
with left-hand liquid end
S1Ca

Control elements and key functions
1
2
3
16
4
9
10
8
5
6
7
15 14 13 12 11
Control elements: overview
1 Operating light (green)
2 Warning light (yellow)
3 Error warning light (red)
4 Stroke length adjuster
5 LCD display
6 UP key
7 DOWN key
8 P key
9 STOP/START key
10 i key
11 Relay output (optional)
12 Metering monitor socket
13 External control socket
14 Float switch socket
15 Diaphragm rupture indicator socket
16 Mains switch
Key functions
In continuous display mode In settings mode
(operating) (settings)
STOP/START key
STOP
STOP
START
Press briefly Stop pump, Stop pump,
start pump start pump
P key
P
Press briefly Start batch (in “batch” operating mode only), Confirm entry- jump to next menu
Cancel error option or continuous display
Press for 2 s Change to settings mode ---
Press for 3 s --- Jump to continuous display
Press for 10 s Software version displayed
Press for 15 s Load factory settings (calibration) ---
i key
i
Press x1 Toggle between continuous displays Toggle between “change individual digits”
and change a figure"
Press x2 --- For “change individual digits”:
jumps to first digit
Arrow keys UP and DOWN
Press separately Change directly alterable values Select other settings,
(until “Set” appears) change individual digit or figure
Press simultaneously Prime (in “Stroke rate” permanent display)- ---

P
P
PPPP
P
P
P
Bedien-/Einstellschema
P
PP
P
PP
P
PP
P
P
P
P
P
P
P
P
P P
P
P
i
STOP
STOP
START
START
edom
Batch
Contact
ManualAnalog
edom
Analog
edom
Manual
edom
Contact
edom
Batch
edoc
enon
1edoc
2edoc
0
99
0
9
0
9
0
tes
hctab
glana
Set
wolf
xua
bilac
raelc
9
0
9
0
9
0
9
0
6
0
ffo
no
02o
mA
Set
Analog
024
mA
Set
Analog
evruc
Set
Analog
11i
mA
Set
Analog
01i
mA
Set
Analog
12f
Freq.
Set
Analog
02f
Freq.
Set
Analog
11f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
91f
Freq.
Set
Analog
01f
Freq.
Set
Analog
92f
Freq.
Set
Analog
92f
Freq.
Set
Analog
02f
Freq.
Set
Analog
02f
Freq.
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
91i
mA
Set
Analog
01i
mA
Set
Analog
22i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
92i
mA
Set
Analog
02i
mA
Set
Analog
nore
Set
Analog
ffore
Set
Analog
no
ffo
1
0
9
0
9
0
9
0
9
0
1
0
no
ffo
trats 0
6
0
9
0
9
0
9
0
9
0
Dauer-
anzeige
10000
02451
tinu
tinu
2 s
-----
Set
Analog
Set
Analog
Set
Analog
Pumpe stoppen/starten
Direkt veränderbare Größen ändern
= Sperrung (CODE 1)
= Sperrung (CODE 2)
Ansaugen
Charge starten (nur in Betriebsart "Batch")
Fehler quittieren
Einstellbare Größen prüfen
2
2
1
1
002
tctnc no
ffo
9
0
9
0
9
0
9
0
SUB 9
0
9
0
sRDDA 0
9
p. 42
p. 50
p. 42
p. 48
Operating-/Settings Diagram
Start/stop pump
Change directly alterable values
Prime
Start batch (in “batch”operating mode only)
Cancel error
Check adjustable values
Continuous
display
➀ = Lock (CODE 1)
➁ = Lock (CODE 2)

Set
P
Set
Set
Set
Calib
Set
Calib
Set
Set
Set
p. 44
p. 48
p. 46
p. 47
p. 31
p. 48
p. 48

i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
i
52
N
*
Mem
Contact
Stop
Operating mode "Analog" 0-20 mA
Stroke rate
Feed rate
Total stroke number
Total litres
(feed quantity)
"External" display
Signal current
Strokes remaining
Batch size/
Litres remaining
Factor
"Mem" appears only when "memory" function activated
Stroke length
Operating mode "Manual"
Continuous display
Operating mode "Contact" with
memory and tansfer factor 5
Operating mode "Batch" with
memory and tansfer factor 5
653
N
Analog
Stop
86321
L
Analog
Stop
txe
Analog
Stop
002
mA
Analog
Stop
56
%
Analog
Stop
56
%
Manual
Stop
56
%
Contact
Stop
56
%
Batch
Stop
081
Freq.
Manual
Stop
081
Freq.
Contact
Stop
653
N
Stop Contact
081
Freq.
Batch
Stop
653
N
Stop Batch
057
/hL
Manual
Stop
653
N
Stop
Manual
86321
L
Stop Contact
86321
L
Stop Batch
86321
L
Stop
Manual
txe
Stop Contact
Mem
txe
Stop Batch
Mem
52
N
*
Mem
Batch
Stop
01000
L
*
Mem
Batch
Stop
*
Mem
Batch
Stop
5
*
Mem
Contact
Stop
005
081
Freq.
Analog
Stop
057
/hL
Analog
Stop
Continuous
display
= UP and/or DOWN arrow keys, directly alterable values
Operating mode ”Contact”with
memory and transfer factor 5
Operating mode ”Batch”with
memory and transfer factor 5

Page 6 ProMinent®
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Imprint
Operating Instructions for ProMinent®Sigma/ 1 S1Ba/S1Ca
© ProMinent Dosiertechnik GmbH, 2002
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
69123 Heidelberg
P.O. Box 101760
69007 Heidelberg ·Germany
[email protected]
www.prominent.de
Subject to technical modifications.
Imprint

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Page 7
ProMinent®
Table of contents
Page
Device Identification/Identity Code 9
1 Notes on safety of ProMinent®metering pumps 11
1.1 General notes 11
1.2 Notes on installation, start-up and operation 11
1.3 Notes on maintenance and repair 12
2 Product description S1Ba/S1Ca 13
2.1 Identification of pump type 13
2.2 Design/Functional description 13
2.2.1 Functional description, drive 13
2.2.2 Stroke movement 14
2.2.3 Metering capacity diagram 15
2.2.4 Functional description, delivery unit 17
2.2.5 Integrated overflow valve with bleeder function 18
2.2.6 Diaphragm rupture sensor 20
3 Technical data 23
3.1 Technical data Sigma/ 1 23
3.1.1 Capacity data 23
3.1.2 Dimensions Sigma/ 1 25
3.1.3 Dimensions Sigma/ 1 with servo motor 26
3.1.4 Dimensions Sigma/ 1 with left hand liquid end 27
3.1.5 Motor data 27
3.1.6 Stroke adjuster 28
3.1.7 Stroke actuator 28
3.1.8 Electrical data, stroke sensor “S1Ba”28
3.1.9 Electrical data, pacing relay “S1Ba”28
3.1.10 Sound intensity level 28
4 Start-up/Maintenance 29
4.1 Start-up 29
4.2 Maintenance 29
4.3 Replacement of wearing parts 29
5 Features of the S1Ca metering pumps 31
5.1 Function description, motors 31
5.2 Function description, controller 32
5.3 Sockets, symbols and wiring diagram 34
5.4 Retrofitting relays 39

Page 8 ProMinent®
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Table of contents
6 Control elements 40
7 Settings 41
7.1. Check adjustable values 42
7.2 Change to settings mode 42
7.3 Select operating mode (MODE menu) 43
7.4 Settings for operating mode (SET menu) 43
7.4.1 Settings for “manual”operating mode 43
7.4.2 Settings for “analogue”operating mode (ANALG menu) 43
7.4.3 Settings for “contact”operating mode (CONTCT menu) 45
7.4.4 Settings for “batch”operating mode (BATCH menu) 47
7.5 Settings for programmable functions (SET menu) 47
7.5.1 Settings for “calibration”function (CALIB menu) 47
7.5.2 Setting for “auxiliary frequency”function (AUX menue) 48
7.5.3 Settings for the “flow”function (FLOW menu) 49
7.6 Setting code (CODE menu) 49
7.7 Cancel total stroke number or total litres (CLEAR window) 49
8 Operating 50
8.1 Manual operation 50
8.2 Remote control 51
9 Troubleshooting 51
10 Decommissioning and disposal 53
11 Spare parts and accessories 54
Annex 55
Motor data sheet 55
EC Declaration of Conformity 56
Exploded diagrams of liquid ends 57
Stroke actuator wiring diagram 63
Stroke adjuster wiring diagram 63

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Page 9
ProMinent®
Identity code ordering system
Please enter the identity code on the device label into the grey box below.
Dulcodes UV-Desinfektionsanlage Identity code ordering system
ProMinent®
S1Ba Sigma Basic Type (S1Ba)
HM Main drive, diaphragm
Pump type: (figures 1+2 = back pressure [bar], figures 3-5 = feed rate [l/h])
12017 12 bar 17 l/h
12035 12 bar 35 l/h
10050 10 bar 50 l/h
10022 10 bar 22 l/h
10044 10 bar 44 l/h
07065 7 bar 65 l/h
07042 7 bar 42 l/h
04084 4 bar 84 l/h
04120 4 bar 120 l/h
Liquid end materials:
PV PVDF
SS Stainless steel
Seal material:
T PTFE seal
Diaphragm:
0 Standard diaphragm, PTFE version
1 Double diaphragm with diaphragm rupture indicator (retro fit possible)
Liquid end version:
0 No spring
1 With 2 valve springs, stainless steel 1.4301, 0.1 bar
4 With pressure relief valve, Viton®seal, no valve spring
5 With pressure relief valve, Viton®seal, and valve spring
Hydraulic connection:
0 Standard threaded connector (according to technical data)
1 Union nut and PVC insert
2 Union nut and PP insert
3 Union nut and PVDF insert
4 Union nut and stainless steel insert
7 Union nut and PVDF hose nozzle
8 Union nut and stainless steel hose nozzle
Version:
0 With ProMinent®logo (standard)
1 Without ProMinent®logo
Electrical power supply:
S 3 ph, 230 V/400 V 50/60 Hz, 0.09 kW
M 1 ph, AC, 230 V/50/60 Hz, 0.09 kW
N 1 ph, AC 115 V 60 Hz, 0.09 kW
L 3 ph, 230 V/400 V, 50 Hz, (EExe, EExde)
P 3 ph, 230 V/400 V, 60 Hz, (EExe, EExde)
R 3 ph, variable speed motor, 230/400 V, 0.09 kW
V Variable speed motor with integrated speed control 1 pH,
230 V, 50/60 Hz
Z 1 ph, variable speed control set 1 ph, 230/400 V, 50/60 Hz
2 No motor, C 42 flange (NEMA)
3 No motor, B5 Gr. 56 (DN)
Enclosure rating:
0 IP 55 (standard)
1 Exe motor version (EExe II T3)
2 Exde motor version (EExde IIC T4)
Stroke sensor:
0 No stroke sensor (standard)
2 Pacing relay (reed relay)
3 Stroke sensor (Namur) for hazardous locations
Stroke length adjustment:
0 Manual (standard)
1 With stroke positioning motor, 230 V/50/60 Hz
2 With stroke positioning motor, 115 V/60 Hz
3 With stroke control motor,
0...20 mA 230 V/50/60 Hz
4 With stroke control motor
4...20 mA 230 V/50/60 Hz
5 With stroke control motor
0...20 mA 115 V/60 Hz
6 With stroke control motor
4...20 mA 115 V/60 Hz
S1Ba HM ___ ___ T ___ ___ ___ ___ ___ ___ ___ ___ 01
Viton®is a registered trademark of DuPont Dow Elastomers.

Page 10 ProMinent®
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Identity code ordering system
Identity code ordering system
Please enter the identity code on the device label into the grey box below.
Notice:
S2Ca pump types: 60 Hz performance
data applies (as 60 Hz operation)
but max. 200 strokes/min.
S1Ca Sigma Control Type (S1Ca)
HM Power end, diaphragm
Pump typ: (figures 1+2 =back pressure [bar ],figures 3-5 =feed rate [l/h ])
12017 12 bar 20 l/h
12035 12 bar 42 l/h
10050 10 bar 50 l/h
10022 10 bar 26 l/h
10044 10 bar 53 l/h
07065 7 bar 65 l/h
07042 7 bar 50 l/h
04084 4 bar 101 l/h
04120 4 bar 120 l/h
Liquid end materials:
PV PVDF
SS Stainless steel
Seal material:
T PTFE seal
Displacement element:
0 Standard diaphragm
1 Double diaphragm with rupture indicator incorporating “Pump stopping”function
2 Double diaphragm with rupture indicator incorporating “Pump alarm”function
Liquid end version:
0 No springs
1 With 2 valve springs, stainless steel 1.4301, 0.1 bar
4 With relief valve,Viton
®
seal,no valve spring
5 With relief valve,Viton
®
seal,with valve spring
Hydraulic connection:
0 Standard threaded connector (according to technical data)
1 Union nut and PVC insert
2 Union nut and PP insert
3 Union nut and PVDF insert
4 Union nut and stainless steel insert
7 Union nut and PVDF hose nozzle
8 Union nut and stainless steel hose nozzle
Version:
0 With ProMinent®logo
1 Without ProMinent®logo
Electrical power supply:
U 3 ph, 230 V/400 V, ±10 %, 50/60 Hz
Cable and plug:
A 2 m European
B 2 m Swiss
C 2 m Australian
D 2 m USA
Relays:
0 No relay
1 With fault indicating relay (N/C)
3 With fault indicating relay (N/O)
4 As 1 with pacing relay
5 As 3 with pacing relay
Control variant:
0 Manual + external with pulse control
1 Manual + external + pulse control
+ analogue
P PROFIBUS®
Access code:
0 No access code
1 With access code
Metering monitor:
0 Input with pulse evaluation
1 Input with permanent contact
evaluation
Stroke length
adjustment:
0 Manual
C Manual + calibration
S1Ca HM ___ ___ T ___ ___ ___ ___ U ___ ___ ___ ___ ___ ___ 01
Viton®is a registered trademark of DuPont Dow Elastomers.