ProMinent DULCO flex DFCa User manual

DULCO®flex DFCa
Peristaltic Pump
Operating instructions
A0374
Original operating instructions (2006/42/EC)Part no. 986227 BA DX 010 02/10 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.

986227, 1, en_GB
© 2010
ProMinent Dosiertechnik Heidelberg GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg Germany
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: www.prominent.com
2

Table of contents
1Introduction........................................................................... 4
1.1 Explanation of the Safety Information........................... 4
1.2 Users' qualifications...................................................... 5
1.3 Identcode DULCO ® flex DFCa 030.............................. 6
1.4 Identcode DULCO ® flex DFCa 040.............................. 8
1.5 Identcode DULCO ® flex DFCa 050.............................. 9
1.6 Identcode DULCO ® flex DFCa 060............................ 11
1.7 Identcode DULCO ® flex DFCa 070............................ 13
1.8 Identcode DULCO ® flex DFCa 70D............................ 14
2 Safety and responsibility..................................................... 16
2.1 General safety information.......................................... 16
3 Functional description......................................................... 19
3.1 Construction................................................................ 19
3.2 Overview of the Device............................................... 20
4 Transport, storage, assembly and Installation.................... 21
4.1 Transport.................................................................... 21
4.2 Storage....................................................................... 21
4.3 Assembly.................................................................... 21
4.3.1 Ambient conditions.................................................. 22
4.3.2 Alignment of the suction side................................... 22
4.3.3 Alignment of the discharge side............................... 23
4.3.4 Adjusting the roller pressure.................................... 23
4.3.5 Performance curves................................................. 26
5 Commissioning................................................................... 29
5.1 Testing prior to commissioning the pump................... 29
6 Operation of the peristaltic pump........................................ 30
7Maintenance, repair, malfunctions, disposal and spare
parts.................................................................................... 31
7.1 Maintenance............................................................... 31
7.2 Exchanging the pump hoses...................................... 31
7.3 Troubleshooting.......................................................... 32
7.4 Disposal of Used Parts............................................... 34
7.5 Spare parts................................................................. 34
8 DFCa technical data........................................................... 46
8.1 Dimensions DFCa 030................................................ 47
8.2 Dimensions DFCa 040................................................ 48
8.3 Dimensions DFCa 050................................................ 49
8.4 Dimensions DFCa 060................................................ 50
8.5 Dimensions DFCa 070................................................ 51
9 DFCa technical appendices................................................ 52
9.1 Declaration of Conformity........................................... 52
10 Index................................................................................... 53
Table of contents
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1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCOMETER® BFDa series peristaltic
pump.
In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
1.1 Explanation of the Safety Information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions
provide detailed safety information and are provided as clear step-
by-step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Danger!
–Denotes an immediate threatening danger. If this is
disregarded, it will result in fatal or very serious
injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Warning!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in fatal or very serious
injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries. Mate‐
rial damage.
Measure to be taken to avoid this danger.
Caution!
–Denotes a possibly hazardous situation. If this is
disregarded, it could result in slight or minor inju‐
ries. May also be used as a warning about material
damage.
General non-discriminatory approach
Introduction
Introduction
4

NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
Note!
–Denotes a possibly damaging situation. If this is
disregarded, the product or an object in its vicinity
could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
Information!
– Denotes hints on use and other useful information.
It does not indicate a hazardous or damaging
situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
–Unqualified personnel should be kept away from
the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been
instructed and, if required, trained in the tasks assigned to him/her and
possible dangers that could result from improper behaviour, as well as
having been instructed in the required protective equipment and
protective measures.
Trained user A trained user is a person who fulfils the requirements made of an
instructed person and who has also received additional training
specific to the system from ProMinent or another authorised distribu‐
tion partner.
Trained qualified personnel A qualified employee is deemed to be a person who is able to assess
the tasks assigned to him and recognize possible hazards based on
his/her training, knowledge and experience, as well as knowledge of
pertinent regulations. The assessment of a person's technical training
can also be based on several years of work in the relevant field.
Introduction
5

Training Definition
Electrician Electricians are deemed to be people, who are able to complete work
on electrical systems and recognize and avoid possible hazards inde‐
pendently based on his/her technical training and experience, as well
as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environment
in which the are employed and know the relevant standards and regu‐
lations.
Electricians must comply with the provisions of the applicable statutory
directives on accident prevention.
Customer Service department Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to
work on the system.
Note for the system operator
The pertinent accident prevention regulations, as well
as all other generally acknowledged safety regulations,
must be adhered to!
1.3 Identcode DULCO ® flex DFCa 030
Identcode
DFCa DULCO ® flex DFCa 030
Type
030 DFCa 030, 0.433 l/revolution
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
A11 0.25 kW, 18 1/min, 467 l/h, 8 bar
A12 0.37 kW, 28 1/min, 727 l/h, 8 bar
A13 0.55 kW, 38 1/min, 987 l/h, 4 bar
A14 0.55 kW, 55 1/min, 1,428 l/h, 2 bar
A15 0.75 kW, 66 1/min, 1,714 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.75 kW, 10-59 1/min, 259-1,532 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1x 230 VAC
A31 0.55 kW, 11.5-40 1/min, 298-1,039 l/h, 4 bar
A32 0.75 kW, 18-64 1/min, 467-1,662 l/h, 2 bar
A33 1.10 kW, 23-80 1/min, 597-2,078 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.37 kW, 2-28 1/min, 51-727 l/h, 8 bar
A42 0.75 kW, 4-57 1/min, 103-1,480 l/h, 2 bar
A43 1.10 kW, 5-80 1/min, 129-2,078 l/h, 1 bar
Introduction
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Identcode
DFCa DULCO ® flex DFCa 030
Hose material
0 NR
B NBR
E EPDM
R NR-A
A NBR-A
H Hypalon
Hydraulic connection
A VA BSP 1 1/4"
B VA NPT 1 1/4"
C PP BSP 1 1/4"
D PVDF BSP 1 1/4"
F PVC NPT 1 1/4"
G Tri-Clamp, VA, 1 1/2"
H DIN 11851, VA, NW32
I DIN flange VA DN32
L ANSI flange VA DN32
P ANSI flange PVC DN32
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 without batch control
C with batch control
Special version
0 Standard
Vacuum system
0 none
V with vacuum system
Introduction
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Identcode
DFCa DULCO ® flex DFCa 030
Certification
01 CE mark
1.4 Identcode DULCO ® flex DFCa 040
Identcode
DFCa DULCO ® flex DFCa 040
Type
040 DFCa 040, 0.91 l/revolution
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
B11 0.55 kW, 18 1/min, 982 l/h, 8 bar
B12 0.55 kW, 29 1/min, 1,583 l/h, 8 bar
B13 0.75 kW, 38 1/min, 2,074 l/h, 4 bar
B14 1.10 kW, 54 1/min, 2,948 l/h, 2 bar
B15 1.50 kW, 66 1/min, 3,603 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 1.10 kW, 16-56 1/min, 873-3,057 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1x 230 VAC
B31 1.10 kW, 12-36 1/min, 655-1,965 l/h, 4 bar
B32 1.50 kW, 15-53 1/min, 819-2,893 l/h, 2 bar
B33 2.20 kW, 22-77 1/min, 1201-4,204 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
B41 1.10 kW, 2-49 1/min, 109-2,675 l/h, 2 bar
B42 1.50 kW, 4-53 1/min, 218-2,893 l/h, 2 bar
B43 2.20 kW, 7-80 1/min, 382-4,368 l/h, 1 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
A NBR-A
H Hypalon
N Norprene (max. 2 bar)
Hydraulic connection
Introduction
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Identcode
DFCa DULCO ® flex DFCa 040
A VA BSP 1 1/2"
B VA NPT 1 1/2"
C PP BSP 1 1/2"
D PVDF BSP 1 1/2"
G Tri-Clamp, VA, 1 1/2"
H DIN 11851, VA, NW40
I DIN flange VA DN40
L ANSI flange VA DN40
P ANSI flange PVC DN40
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 without batch control
C with batch control
Special version
0 Standard
Vacuum system
0 none
V with vacuum system
Certification
01 CE mark
1.5 Identcode DULCO ® flex DFCa 050
Identcode
DFCa DULCO ® flex DFCa 050
Type
050 DFCa 050, 1.46 l/revolution
Introduction
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Identcode
DFCa DULCO ® flex DFCa 050
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
C11 0.55 kW, 14.1 1/min, 1,235 l/h, 8 bar
C12 0.75 kW, 21 1/min, 1,839 l/h, 8 bar
C13 1.10 kW, 30 1/min, 2,628 l/h, 4 bar
C14 1.50 kW, 38 1/min, 3,328 l/h, 4 bar
C15 1.50 kW, 48 1/min, 4,204 l/h, 2 bar
C16 2.20 kW, 58 1/min, 5,080 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
C21 1.15 kW, 8.8-44 1/min, 770-3,854 l/h, 4 bar
Adjustment gears with integrated frequency converter / 1x 230 VAC
C31 1.50 kW, 9-32 1/min, 788-2,803 l/h, 4 bar
C32 2.20 kW, 15-54 1/min, 1314-4,730 l/h, 2 bar
C33 3.00 kW, 22-77 1/min, 1927-6,745 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
C41 1.50 kW, 2-32 1/min, 175-2,803 l/h, 4 bar
C42 2.20 kW, 4-54 1/min, 350-4,730 l/h, 2 bar
C43 3.00 kW, 5.5-77 1/min, 481-6,745 l/h, 1 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
A NBR-A
H Hypalon
Hydraulic connection
I DIN flange VA DN40
G Tri-Clamp, VA, 2"
H DIN 11851, VA, NW50
J DIN flange PP DN40
K DIN flange VA, Halar coated + PVDF inserts DN40
L ANSI flange VA DN40
M ANSI flange PP DN40
N ANSI flange VA, Halar coated + PVDF inserts DN40
Base plate
Introduction
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