ProMinent Vario d User manual

Metering pump
Vario d, VAMd
Operating instructions
Target group: trained, qualified personnel, unless otherwise required.
EN
Original operating instructions (2006/42/EC)Part no. 999719 Version: BA VA 024 11/21 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male form in
grammatical structures but with an implied neutral sense. The document is
always aimed equally at women, men and gender-neutral persons. We
kindly ask readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the cor‐
rect operation of the unit or is intended to make your
work easier.
Warning information
Warning information includes detailed descriptions of the hazardous situa‐
tion, see
Ä Chapter 2.2 ‘Labelling of Warning Information’ on page 5 .
The following symbols are used to highlight instructions, links, lists, results
and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step.
⇨Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
nList without set order.
[Button] Display element (e.g. indicators).
Operating element (e.g. button, switch).
‘Display/GUI’ Screen elements (e.g. buttons, assignment of function keys).
CODE Presentation of software elements and/or texts.
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1Product identification Vario d, VAMd............................................... 4
2 Safety chapter................................................................................. 5
2.1 Intended use........................................................................... 5
2.2 Labelling of Warning Information............................................ 5
2.3 Users' qualifications................................................................ 7
2.4 Safety information................................................................... 8
2.5 Isolating protective equipment................................................ 9
2.6 Sound pressure level.............................................................. 9
3 Repair............................................................................................ 10
4Technical data............................................................................... 12
4.1 Performance data.................................................................. 12
4.2 Accuracy............................................................................... 12
4.3 Wetted materials................................................................... 12
4.4 Ambient conditions................................................................ 13
4.4.1 Ambient temperatures........................................................ 13
4.4.2 Media temperatures........................................................... 13
4.4.3 Air humidity........................................................................ 13
4.5 Sound pressure level............................................................ 13
4.6 Supplementary information for modified design.................... 13
5 Dimensional drawings................................................................... 14
6Diagrams for adjusting the dosing rate.......................................... 15
7 Wear parts for Vario d, VAMd........................................................ 16
7.1 Spare parts kits..................................................................... 16
7.2 Diaphragms........................................................................... 17
8 Declaration of Conformity for Machinery....................................... 18
Table of contents
3

1 Product identification Vario d, VAMd
Tab. 2: design with motor: 3-phase, 400 V, 50 Hz
Order no. Nominal pressure * Nominal pump capacity *
1118827 12 17
1118828 10 25
1118829 12 42
1118830 9 39
1118831 7 63
* refer to nameplate for precise back pressure and pump capacity.
Material version: PVT - see "Technical data" chapter.
Tab. 3: design with motor: 1-phase, 230 V, 50 Hz
Order no. Nominal pressure * Nominal pump capacity *
1118502 12 17
1118501 10 25
1118500 12 42
1118544 9 39
1118503 7 63
* refer to nameplate for precise back pressure and pump capacity.
Material version: PVT - see "Technical data" chapter.
Product identification Vario d, VAMd
4

2 Safety chapter
The following warning signs are used in these operating instructions to
denote different types of danger:
Warning signs Type of danger
Warning – automatic start-up.
Warning – high-voltage.
Warning – danger zone.
2.1 Intended use
nOnly use the pump to meter liquid feed chemicals.
nOnly start up the pump once it has been correctly installed and started
up in accordance with the technical data and specifications contained
in the operating instructions.
nObserve the general limitations with regard to viscosity limits, chem‐
ical resistance and density - see also ProMinent® resistance list in the
product catalogue or at
www.prominent.com !
nAll other uses or modifications are prohibited.
nThe pump is not designed to meter gaseous media and solids.
nThe pump is not intended to meter extremely hazardous media or
media harmful to life.
nThe pump is not designed to meter flammable media.
nThe pump is not intended to meter oxidants without the use of suitable
protective equipment.
nThe pump is not designed to meter explosive media.
nThe pump is not intended for operation in areas at risk from explosion.
nThe pump is not intended for unprotected use outdoors.
nThe pump is only intended for industrial use.
nThe pump should only be operated by trained and authorised per‐
sonnel.
nYou have a duty to observe the information contained in the operating
instructions during the different phases of the unit's service life.
2.2 Labelling of Warning Information
These operating instructions provide information on the technical data and
functions of the product. These operating instructions provide detailed
warning information and are provided as clear step-by-step instructions.
The warning information and notes are categorised according to the fol‐
lowing scheme. A number of different symbols are used to denote different
situations. The symbols shown here serve only as examples.
Warning signs denoting different types of
danger
Introduction
Safety chapter
5

DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Description of hazard
–Denotes an immediate threatening danger. If the sit‐
uation is disregarded, it will result in fatal or very
serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the situa‐
tion is disregarded, it could result in fatal or very
serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries. Material
damage.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the situa‐
tion is disregarded, it could result in slight or minor
injuries. May also be used as a warning about mate‐
rial damage.
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
– Denotes a possibly damaging situation. If the situa‐
tion is disregarded, the product or an object in its
vicinity could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
– Denotes hints on use and other useful information. It
does not indicate a hazardous or damaging situa‐
tion.
Safety chapter
6

2.3 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be con‐
ducted by qualified personnel.
–Unqualified personnel should be kept away from the
hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and, if
required, trained in the tasks assigned to him/her and possible dangers that could
result from improper behaviour, as well as having been instructed in the required pro‐
tective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed person
and who has also received additional training specific to the system from ProMinent or
another authorised distribution partner.
Trained qualified personnel A qualified employee is deemed to be a person who is able to assess the tasks
assigned to him and recognize possible hazards based on his/her training, knowledge
and experience, as well as knowledge of pertinent regulations. The assessment of a
person's technical training can also be based on several years of work in the relevant
field.
Electrician Electricians are deemed to be people, who are able to complete work on electrical sys‐
tems and recognize and avoid possible hazards independently based on his/her tech‐
nical training and experience, as well as knowledge of pertinent standards and regula‐
tions.
Electricians should be specifically trained for the working environment in which the are
employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory directives on
accident prevention.
Customer Service department Customer Service department refers to service technicians, who have received proven
training and have been authorised by ProMinent to work on the system.
Note for the system operator
The pertinent accident prevention regulations, as well as
all other generally acknowledged safety regulations,
must be adhered to!
Safety chapter
7

2.4 Safety information
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious injuries.
Please ensure when handling hazardous substances
that you have read the latest safety data sheets provided
by the manufacture of the hazardous substance. The
actions required are described in the safety data sheet.
Check the safety data sheet regularly and replace, if
necessary, as the hazard potential of a substance can
be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that
these safety data sheets are available and that they are
kept up to date, as well as for producing an associated
hazard assessment for the workstations affected.
WARNING!
Warning of personal injury and material damage
Only with Basic Type: The pump can start pumping
again as soon as it has cooled down after overheating.
– Take this into account when operating the pump.
WARNING!
Danger of electric shock
Supply voltage may be present inside the pump housing.
– Safely and quickly disconnect the pump from the
mains/power supply if the pump housing has been
damaged.
Only return the pump to operation after an author‐
ised repair.
CAUTION!
Warning of feed chemical spraying around
Feed chemical may spray out of the hydraulic compo‐
nents if they are tampered with or opened due to pres‐
sure in the liquid end and adjacent parts of the system.
– Disconnect the pump from the mains power supply
and ensure that it cannot be switched on again by
unauthorised persons.
–Ensure that the system is at atmospheric pressure
before commencing any work on hydraulic parts of
the system.
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of
the pump that come into contact with the chemical.
– Take into account the resistance of the wetted mate‐
rials and the ProMinent Resistance List when
selecting the feed chemical - see the ProMinent
Product Catalogue or visit ProMinent.
Safety chapter
8

2.5 Isolating protective equipment
All isolating protective equipment must be installed for operation:
nPower end front cover
nMotor fan cowling
nMotor terminal box cover
nPlug
In the event of an electrical accident, disconnect the mains cable from the
mains or press the emergency cut-off switch fitted on the side of the
system!
If feed chemical escapes, also depressurise the hydraulic system around
the pump as necessary. Adhere to the safety data sheet for the feed
chemical.
2.6 Sound pressure level
Sound pressure level LpA < 70 dB according to EN ISO 20361
at maximum stroke length, maximum stroke rate, maximum back pressure
(water)
Information in the event of an emergency
Sound pressure level
Safety chapter
9

3 Repair
nUser qualification: trained user
Ä Chapter 2.3 ‘Users' qualifications’
on page 7
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious injuries.
Please ensure when handling hazardous substances
that you have read the latest safety data sheets provided
by the manufacture of the hazardous substance. The
actions required are described in the safety data sheet.
Check the safety data sheet regularly and replace, if
necessary, as the hazard potential of a substance can
be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that
these safety data sheets are available and that they are
kept up to date, as well as for producing an associated
hazard assessment for the workstations affected.
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of
the pump that come into contact with the chemical.
– Take into account the resistance of the wetted mate‐
rials and the ProMinent Resistance List when
selecting the feed chemical - see the ProMinent
Product Catalogue or visit ProMinent.
P_VA_0005_SW
1
2
3
9
4
6
5
Fig. 1: Liquid end parts
1 Suction connector
2 Dosing head
3 Pressure connector
4 Diaphragm
5 Backplate
6 Slide rod
9 Plug
Repair
10

nPut in place protective measures, if necessary.
nAdhere to the material safety data sheet for the feed chemical.
nEnsure that the system is at atmospheric pressure.
1. Drain the liquid end.
Turn the liquid end upside down and allow the feed chemical to
drain out.
Use a suitable medium to rinse the pump. Thoroughly rinse the
liquid end.
2. With the pump running, move the stroke adjustment dial to the stop
at 0% stroke length.
ðThe drive axle is then difficult to turn.
3. Switch off the pump and secure it to prevent it from being switched
on again.
4. Unscrew the hydraulic connectors from the pressure and suction
side.
5. Remove the screws.
6. Loosen the dosing head (2) and the backplate (5) from the pump
housing.
7. Hold the pump housing with one hand and clamp the diaphragm (4)
with the other hand between the dosing head (2) and the backplate
(5).
8. Loosen the diaphragm (4) from the drive axle with a gentle back‐
wards turn of the dosing head (2), diaphragm (4) and backplate (5)
in an anticlockwise direction.
You may need to use an open-ended spanner to hold the slide rod
(6) through the opening for the plug (9).
9. Fully unscrew the diaphragm (4) from the drive axle.
10. Clean the sealing surfaces. Only use new seals.
11. Place the diaphragm (4) into the backplate (5).
12. Position the dosing head (2) so that the suction connector (1) lies
above the leakage hole of the backplate (5).
13. Insert the screws and manually screw the diaphragm clockwise onto
the slide rod (6) until hand-tight.
14. Switch on the pump.
15. Set the stroke length to 100%.
16. Attach the dosing head (2) with the screws to the diaphragm (4) and
the backplate (5).
Make sure that the suction connector points downwards when the
pump is in its subsequent fitting position.
17. When the pump is running, rotate the liquid end to the right until the
suction connector (1) points vertically downwards.
18. Now disconnect the pump from the mains/power supply so that the
slide rod (6) comes to a standstill approximately at the rear end
position.
19. Gently tighten the screws (1) and then tighten them crosswise. See
below for the tightening torque.
20. With PP types with vent valve: Allow the cover of the liquid end to
engage in the dosing head, then press the grip of the vent valve into
the dosing head.
21. nCheck the tightening torque of the screws after 24 hours of ope‐
ration.
nWith PP dosing heads, check the tightening torque again after
three months.
Tightening torque for screws: 4.5 ... 5.0 Nm.
Leakage is possible at this point
Repair
11

4 Technical data
Please observe the ”Supplementary information for modified design“ at the
end of the chapter.
The supplementary information replaces and supplements the technical
data.
4.1 Performance data
The dosing rate for 50 Hz at maximum back pressure can be found on the
nameplate of the pump housing.
Pump capacity at max. back pressure Suction
lift
Permissible
suction lift pri‐
ming pres‐
sure
Suction and
pressure side
connector
Shipping
weight
Pump type bar l/h ml/stroke Strokes/
min.
mWS bar G - DN kg
12017 10/12* 16.6 3.6 77 7 2.8 3/4 - 10 6.6/8.6*
12026 10/12* 26.2 3.6 122 7 2.8 3/4 - 10 6.6/8.6*
12042 10/12* 42.0 3.6 195 7 2.8 3/4 - 10 6.6/8.6*
10025 10 24.8 5.4 77 4 1.7 3/4 - 10 6.6/8.6*
09039 8.5 39.4 5.4 122 4 1.7 3/4 - 10 6.6/8.6*
07063 6.5 63.0 5.4 195 4 1.7 3/4 - 10 6.6/8.6*
06047 5.5 47.4 10.2 77 3 0.8 1 - 15 7.5/13.5*
05075 4.5 75.0 10.2 122 3 0.8 1 - 15 7.5/13.5*
04120 3.5 (2.3**) 120.0 10.2 195 3 0.8 1 - 15 7.5/13.5*
* Data for material version SST
The maximum possible starting pressure is 20 ... 50% of the specified max. operating pressure when the single-phase
AC motor is switched off by the mains power supply.
** The value in brackets gives the maximum permissible starting pressure with “Pause” function or with a single stroke
with external control.
4.2 Accuracy
The accuracy is ± 2% with correct installation, under constant conditions, a
minimum stroke length of 30% and water at 20 °C.
4.3 Wetted materials
Tab. 4: Liquid end
Material version Liquid end Suction/pressure
connector
Seals Balls Valve seat
PP1 PP PP EPDM glass PP
PVT PVDF PVDF PTFE Ceramic PTFE
SST Stainless steel
1.4571/1.4571
Stainless steel
1.4581/1.4571
PTFE Stainless steel
1.4404
PTFE
The diaphragm is coated with PTFE.
Only with "M - modified" design:
Accuracy
Technical data
12

4.4 Ambient conditions
4.4.1 Ambient temperatures
Data Value Unit
Storage and transport temperature: -10 ... +50 °C
Ambient temperature in operation (pump
part):
-10 ... +40 °C
Ambient temperature in operation (con‐
trol):
-10 ... +50 °C
4.4.2 Media temperatures
Material version PP1 PVT SST
Long-term temperature* [°C] -10 ... +50 -10 ... +50 -10 ... +50
Max. temperature for 15 min**
[°C]
100 100 120
* at max. operating pressure
** at max. 2 bar
4.4.3 Air humidity
Maximum air humidity: 95% relative air humidity, non-condensing
4.5 Sound pressure level
Sound pressure level LpA < 70 dB according to EN ISO 20361
at maximum stroke length, maximum stroke rate, maximum back pressure
(water)
4.6 Supplementary information for modified design
(With identity code feature “Design”: "M" - "modified")
The technical data of pumps with a modified design can deviate from that
of the standard pumps. The technical data can be requested by stating the
serial number.
The motor data sheets for the modified design apply but may deviate from
the standard motor data sheets.
With a modified design, it is essential that spare parts and wear parts are
requested and ordered by specifying the serial number of the pump.
Pump, complete
Air humidity
Sound pressure level
Technical data
Motor
Spare parts
Technical data
13

5 Dimensional drawings
–
Compare the dimensions on the dimension sheet
and pump.
– All dimensions are in mm.
Fig. 2: Dimensional drawing of Vario d
Tab. 5: Dimensions of Vario d
Material version A B C D E F G J K
042 PVT 191 142 G3/4A-DN10 208 246 (251*) 65 85 95 (100*) 74*
042 SST 190 120 G3/4A-DN10 208 241 65 85 90 -
063 PVT 191 142 G3/4A-DN10 208 246 (251*) 65 85 95 (100*) 74*
063 SST 190 140 G3/4A-DN10 208 241 65 85 90 -
120 PVT 218 195 G1A-DN15 210 256 (263*) 65 135 105 (112*) 69*
120 SST 218 195 G1A-DN15 210 249 65 135 98 -
* PVT with vent valve
Dimensional drawing of Vario d
Dimensional drawings
14

6 Diagrams for adjusting the dosing rate
Vario (FM 042)
)
h/
l(
Q
)h/l( Q
)h/
l
(
Q
0 20 40 60 80 100 0 20 40 60 80 100
VAMd
06047
VAMd
05075
VAMd
04120
120
80
40
VAMd
10025
VAMd
09039
VAMd
07063
60
50
40
10
20
30
VAMd
12017
VAMd
12026
VAMd
12042
40
30
20
10
s [%]
120
80
40 VAMd
12042
VAMd
07063
VAMd
04120
p [bar]
)h/l( Q
Vario (FM 063) Vario (FM 120)
0 20 40 60 80 100
s [%] s [%] B1308
Fig. 3: Dosing rate Q at minimum back pressure depending on the stroke length s, and dosing rate Q depending on the
back pressure p.
Diagrams for adjusting the dosing rate
15

7 Wear parts for Vario d, VAMd
The spare parts kit generally includes the wear parts for the liquid ends.
7.1 Spare parts kits
1 metering diaphragm
1 suction valve assembly
1 discharge valve assembly
2 valve balls
1 sealing set, complete (cover rings, ball seat housings)
1 metering diaphragm
2 valve balls
1 sealing set, complete (cover rings, flat seals, ball seat)
1 metering diaphragm
1 suction valve assembly
1 discharge valve assembly
2 valve balls
1 sealing set, complete (O-ring, ball seat housings)
Tab. 6: Types 12017, 12026, 12042
Liquid end Material version Order no.
FM 042 - DN 10 PVT 1003641
FM 042 - DN 10 SST 910751
FM 042 - DN 10 SST (with 2 valves) 910750
FM 042 - DN 10 PP1 910753
Tab. 7: Types 10025, 09039, 07063
Liquid end Material version Order no.
FM 063 - DN 10 PVT 1003642
FM 063 - DN 10 SST 910756
FM 063 - DN 10 SST (with 2 valves) 910755
FM 063 - DN 10 PP1 910758
Tab. 8: Types 06047, 05075, 04120
Liquid end Material version Order no.
FM 120 - DN 15 PVT 1003643
FM 120 - DN 15 SST 910761
FM 120 - DN 15 SST (with 2 valves) 910760
FM 120 - DN 15 PP1 910763
Scope of delivery of PVT:
Scope of delivery of SST:
Scope of delivery of PP1:
Wear parts for Vario d, VAMd
16

7.2 Diaphragms
Tab. 9: Diaphragms for ...
Liquid end Order no.
FM 042, types 12017, 12026, 12042 811458
FM 063, types 10025, 09039, 07063 811459
FM 120, types 06047, 05075, 04120 811460
Wear parts for Vario d, VAMd
17

8 Declaration of Conformity for Machinery
In accordance with the Machinery Directive 2006/42/EC
Tab. 10: Extract from the Declaration of Conformity
Certificate number: IN-DL-5805-20033M
Licensee: ProMinent Fluid Controls (Dalian) Co., Ltd.
Address: No. 14 Road Liaohexisan Dalian Economic & Technical Development Zone, P.
R. China
Manufacturer: ProMinent Fluid Controls (Dalian) Co., Ltd.
Address: No. 14 Road Liaohexisan Dalian Economic & Technical Development Zone, P.
R. China
Description of the machine: Metering pump
Type identification: VAMD04120PP1000B3B102EN
Machine parameters: AC 230 V 1-phase, 50 Hz
Technical documentation reference
number:
IN-DL-5805-20033M
Applied standards: EN ISO 12100:2010
EN 60204-1:2018
EN 809:1009 + A1:2009
Place, Date: Dalian, 26.03.2021
Declaration: In the view of SGS - STANDARDS TECHNICAL SERVICES
CO.,LTD, 16/F, Century YuHui Mansion, No. 73, Fucheng Road, Beijing,
China - this technical documentation IN-DL-5805-20033M complies with
the requirements of the Machinery Directive 2006/42/EG, Appendix VII.
You will find the Declaration of Conformity to download on our homepage.
Declaration of Conformity for Machinery
18

19

999719, 1, en_GB
© 2021
ProMinent GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg
Germany
Telephone: [phone]
Fax: [phone]
Email: [email protected]
Internet: www.prominent.com