ProMinent DULCOflex DFDa User manual

DULCOflex DFDa
Peristaltic Pump
Operating instructions
A0381
EN
Original Operating Instructions (2006/42/EC)Part no. 986226 Version: BA DX 039 10/21 EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.

In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 1.1 ‘Explanation of the safety
information’ on page 4
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step
⇨Outcome of an action
Links to elements or sections of these instructions or other applicable documents
nList without set order
[Button] Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’ Screen elements (e.g. buttons, assignment of function keys)
CODE Presentation of software elements and/or texts
General non-discriminatory approach
Supplementary information
Supplemental directives
2

Table of contents
1 Introduction........................................................................... 4
1.1 Explanation of the safety information............................ 4
1.2 Users' qualifications...................................................... 5
1.3 Identity Code for DULCO®flex DFDa 025..................... 7
1.4 Identity Code for DULCO®flex DFDa 032..................... 9
1.5 Identity Code for DULCO®flex DFDa 040................... 11
1.6 Identity Code for DULCO®flex DFDa 060................... 13
1.7 Identity Code for DULCO®flex DFDa 070................... 15
1.8 Identity Code for DULCO®flex DFDa 080................... 17
1.9 Identity Code for DULCO®flex DFDa 100................... 19
2 Safety and responsibility..................................................... 21
2.1 General safety information.......................................... 21
3 Functional description......................................................... 24
3.1 Overview of the device............................................... 24
3.2 Construction................................................................ 25
4 Transport, storage, assembly and Installation.................... 26
4.1 Transport.................................................................... 26
4.2 Storage....................................................................... 27
4.3 Assembly.................................................................... 28
4.3.1 Ambient conditions.................................................. 28
4.3.2 Alignment of the suction side................................... 29
4.3.3 Alignment of the discharge side............................... 29
4.3.4 Adjusting the shoe pressure.................................... 29
4.3.5 Performance curves................................................. 33
4.3.6 Commissioning........................................................ 36
5 Operating the DFDa............................................................ 38
6 Maintenance, repair, troubleshooting, disposal and spare
parts.................................................................................... 39
6.1 Maintenance............................................................... 39
6.2 Exchanging the pump hoses...................................... 39
6.3 Troubleshooting.......................................................... 41
6.4 Disposal of Used Parts............................................... 42
6.5 Spare parts................................................................. 43
7 DFDa Technical Data.......................................................... 57
7.1 Dimensions DFDa 025................................................ 58
7.2 Dimensions DFDa 032................................................ 59
7.3 Dimensions DFDa 040................................................ 60
7.4 Dimensions DFDa 060................................................ 61
7.5 Dimensions DFDa 070................................................ 62
7.6 Dimensions DFDa 080................................................ 63
7.7 Dimensions DFDa 100................................................ 64
8 Technical appendices for the DFDa.................................... 65
8.1 EC Declaration of Conformity for Machinery.............. 65
9 Index................................................................................... 66
Table of contents
3

1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCO®flex peristaltic pump from the
DFDa product range.
1.1 Explanation of the safety information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-by-
step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
– Denotes an immediate threatening danger. If
this is disregarded, it will result in fatal or very
serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger
Warning!
– Denotes a possibly hazardous situation. If this
is disregarded, it could result in fatal or very
serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries,
material damage.
Measure to be taken to avoid this danger
Caution!
– Denotes a possibly hazardous situation. If this
is disregarded, it could result in slight or minor
injuries. May also be used as a warning about
material damage.
Introduction
Introduction
4

NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
– Denotes a possibly damaging situation. If this
is disregarded, the product or an object in its
vicinity could be damaged.
Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
– Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified per‐
sonnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
– Unqualified personnel should be kept away
from the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
Introduction
5

Training Definition
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to!
Introduction
6

1.3 Identity Code for DULCO®flex DFDa 025
Identity code
DFDa DULCO®flex DFDa 025
Type
025 DFDa 025, 0.3 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
A11 0.55 kW, 18 rpm, 324 l/h, 15 bar
A12 0.75 kW, 28 rpm, 504 l/h, 15 bar
A13 0.75 kW, 39 rpm, 702 l/h, 10 bar
A14 0.75 kW, 45 rpm, 810 l/h, 5 bar
A15 1.10 kW, 55 rpm, 990 l/h, 5 bar
Gear motor with integrated frequency converter / 1x 230 VAC
A31 1.10 kW, 16 ... 55 rpm, 288 ... 990 l/h, 20 ... 70 Hz, 5 bar
A32 1.50 kW, 18 ... 63 rpm, 324 ... 1134 l/h, 20 ... 70 Hz, 5 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.75 kW, 4 ... 36 rpm, 72 ... 648 l/h, 7 ... 65 Hz, 15 bar
A42 1.10 kW, 6 ... 58 rpm, 108 ... 1044 l/h, 7 ... 65 Hz, 5 bar
A43 1.50 kW, 9 ... 86 rpm, 162 ... 1548 l/h, 7 ... 65 Hz, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN flange, VA, DN25
J DIN flange, PP, DN25
K DIN flange PVDF/PTFE, DN25
L ANSI flange, VA, 1"
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor + relay output
Introduction
7

Identity code
DFDa DULCO®flex DFDa 025
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
HHousing, Halar® coated
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
8

1.4 Identity Code for DULCO®flex DFDa 032
Identity code
DFDa DULCO®flex DFDa 032
Type
032 DFDa 032, 0.625 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
B11 0.75 kW, 21 rpm, 787 l/h, 10 bar
B12 1.10 kW, 21 rpm, 787 l/h, 15 bar
B13 1.10 kW, 30 rpm, 1125 l/h, 10 bar
B14 1.10 kW, 38 rpm, 1425 l/h, 10 bar
B15 1.50 kW, 47 rpm, 1762 l/h, 5 bar
B16 1.50 kW, 58 rpm, 2175 l/h, 5 bar
Gear motor with integrated frequency converter / 1x 230 VAC
B31 1.50 kW, 12 ... 42 rpm, 450 ... 1575 l/h, 20 ... 70 Hz, 7.5 bar
B32 2.20 kW, 19 ... 66 rpm, 712 ... 2475 l/h, 20 ... 70 Hz, 5 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
B41 1.10 kW, 4 ... 39 rpm, 150 ... 1462 l/h, 7 ... 65 Hz, 7.5 bar
B42 1.50 kW, 5 ... 49 rpm, 190 ... 1837 l/h, 7 ... 65 Hz, 7.5 bar
B43 2.20 kW, 8 ... 75 rpm, 300 ... 2812 l/h, 7 ... 65 Hz, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN flange VA DN32
J DIN flange, PP, DN32
K DIN flange, PVDF/PTFE, DN32
L ANSI flange, VA, 1 1/4"
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Introduction
9

Identity code
DFDa DULCO®flex DFDa 032
M with leakage sensor + relay output
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
HHousing, Halar® coated
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
10

1.5 Identity Code for DULCO®flex DFDa 040
Identity code
DFDa DULCO®flex DFDa 040
Type
040 DFDa 040, 1.33 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
C11 1.10 kW, 21 rpm, 1676 l/h, 10 bar
C12 1.10 kW, 26 rpm, 2075 l/h, 7.5 bar
C13 1.50 kW, 21 rpm, 1676 l/h, 10 bar
C14 1.50 kW, 26 rpm, 2075 l/h, 15 bar
C15 1.50 kW, 38 rpm, 3032 l/h, 7.5 bar
C16 1.50 kW, 43 rpm, 3431 l/h, 5 bar
C17 2.2 kW, 48 rpm, 3830 l/h, 5 bar
Gear motor with integrated frequency converter / 1x 230 VAC
C31 2.20 kW, 17 ... 60 rpm, 1356 ... 4788 l/h, 20 ... 70 Hz, 5 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
C41 1.50 kW, 4 ... 34 rpm, 320 ... 2713 l/h, 7 ... 65 Hz, 5 bar
C42 2.20 kW, 4 ... 34 rpm, 320 ... 2713 l/h, 7 ... 65 Hz, 10 bar
C43 2.20 kW, 5 ... 49 rpm, 400 ... 3910 l/h, 7 ... 65 Hz, 5 bar
C44 3.00 kW, 7 ... 62 rpm, 558 ... 4948 l/h, 7 ... 64 Hz, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN flange VA DN40
J DIN flange PP DN40
K DIN flange, PVDF, DN40
L ANSI flange, VA, 1 1/2"
M ANSI flange, PP 1 1/2"
N ANSI flange, PVDF/PTFE, 1 1/2"
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Introduction
11

Identity code
DFDa DULCO®flex DFDa 040
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor + relay output
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
HHousing, Halar® coated
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
12

1.6 Identity Code for DULCO®flex DFDa 060
Identity code
DFDa DULCO®flex DFDa 060
Type
060 DFDa 060, 2.9 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
D11 2.20 kW, 22 rpm, 3.8 m3/h, 5 bar
D12 3.00 kW, 26 rpm, 4.5 m3/h, 5 bar
D13 4.00 kW, 22 rpm, 3.8 m3/h, 15 bar
D14 4.00 kW, 26 rpm, 4.5 m3/h, 10 bar
D15 4.00 kW, 32 rpm, 5.6 m3/h, 5 bar
D16 4.00 kW, 37 rpm, 6.4 m3/h, 5 bar
D17 5.50 kW, 47 rpm, 8.2 m3/h, 5 bar
Gear motor with integrated frequency converter / 1x 230 VAC
D31 5.50 kW, 10 ... 36 rpm, 1.7 ... 6.3 m3/h, 20 ... 70 Hz, 5 bar
D32 7.50 kW, 19 ... 66 rpm, 3.3 ... 11.5 m3/h, 20 ... 70 Hz, 5 bar
Gear motor (external frequency converter required) / 3x 230/400 VAC
D41 5.50 kW, 4... 34 rpm, 0.7 ... 5.9 m3/h, 20 ... 70 Hz, 5 bar
D42 7.50 kW, 7 ... 61 rpm, 1.2 ... 10.6 m3/h, 20 ... 70 Hz, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN Flange, VA, DN50
L ANSI flange, VA, 2"
J DIN flange, PP, DN50
M ANSI flange, PP, 2"
UDIN flange, VA, Halar® coated, DN50
VANSI flange, VA, Halar® coated, 2"
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
Leakage sensor
0 without leakage sensor
Introduction
13

Identity code
DFDa DULCO®flex DFDa 060
L with leakage sensor
M with leakage sensor + relay output
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
HHousing, Halar® coated
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
14

1.7 Identity Code for DULCO®flex DFDa 070
Identity code
DFDa DULCO®flex DFDa 070
Type
070 DFDa 070, 6.70 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
E11 3.00 kW, 13.5 rpm, 5.4 m3/h, 5 bar
E12 4.0 kW, 18 rpm, 7.2 m3/h, 7.5 bar
E13 5.5 kW, 13.5 rpm, 5.4 m3/h, 15 bar
E14 5.5 kW, 26 rpm, 10.4 m3/h, 5 bar
E15 7.5 kW, 18 rpm, 7.2 m3/h, 15 bar
E16 7.5 kW, 26 rpm, 10.4 m3/h, 10 bar
E17 7.5 kW, 32 rpm, 12.8 m3/h, 7.5 bar
E18 7.5 kW, 40 rpm, 16.0 m3/h, 5 bar
Gear motor with integrated frequency converter / 1x 230 VAC
E31 7.5 kW, 10 ... 36 rpm, 4.0 ... 14.4 m3/h, 20 ... 70 Hz, 5 bar
Gear motor (external frequency converter required) / 3x 230/400 VAC
E41 7.5 kW, 4 ... 34 rpm, 1.6 ... 13.7 m3/h, 7 ... 65 Hz, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN flange VA, DN65
J DIN flange PP, DN65
L ANSI flange, VA, 2 1/2"
M ANSI flange, PP 2 1/2"
QDIN flange, VA, Halar® coated, DN65
RANSI flange, VA, Halar® coated, 2 1/2"
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor + relay output
Introduction
15

Identity code
DFDa DULCO®flex DFDa 070
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
HHousing, Halar® coated
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
16

1.8 Identity Code for DULCO®flex DFDa 080
Identity code
DFDa DULCO®flex DFDa 080
Type
080 DFDa 080, 11.70 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
G11 4.00 kW, 12.5 rpm, 8.7 m3/h, 5 bar
G12 5.5 kW, 17.6 rpm, 12.3 m3/h, 5 bar
G13 7.5 kW, 12.5 rpm, 8.7 m3/h, 15 bar
G14 7.5 kW, 17.6 rpm, 12.3 m3/h, 10 bar
G15 7.5 kW, 20 rpm, 14.0 m3/h, 7.5 bar
G16 7.5 kW, 27.7 rpm, 19.4 m3/h, 5 bar
G17 11 kW, 30 rpm, 21.0 m3/h, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN Flange, VA, DN80
J DIN flange, PP, DN80
L ANSI flange, VA, 3"
M ANSI flange, PP, 3"
QDIN flange, VA, Halar® coated, DN80
RANSI flange, VA, Halar® coated, 3"
Base plate
0 Base plate, lacquered steel
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor + relay output
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
Introduction
17

Identity code
DFDa DULCO®flex DFDa 080
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
18

1.9 Identity Code for DULCO®flex DFDa 100
Identity code
DFDa DULCO®flex DFDa 100
Type
100 DFDa 100, 20.0 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
F11 7.5 kW, 12.0 rpm, 14.4 m3/h, 5 bar
F12 11.0 kW, 18.0 rpm, 21.6 m3/h, 5 bar
F13 15.0 kW, 12.0 rpm, 14.4 m3/h, 15 bar
F14 15.0 kW, 18.0 rpm, 21.6 m3/h, 10 bar
F15 15.0 kW, 23.0 rpm, 27.6 m3/h, 7.5 bar
F16 15.0 kW, 28.0 rpm, 33.6 m3/h, 5 bar
F17 18.5 kW, 30.0 rpm, 36.0 m3/h, 5 bar
Hose material
0 NR
B NBR
E EPDM
Hydraulic connector
I DIN flange, VA, DN100
J DIN flange, PP, DN100
L ANSI flange, VA, 4"
M ANSI flange, PP, 4"
QDIN flange, VA, Halar® coated, DN100
RANSI flange, VA, Halar® coated, 4"
Base plate
0 Base plate, lacquered steel
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor + relay output
Rotor
0 Rotor with 2 shoes
Batch control
0 No batch control
Special version
0 Standard
Introduction
19

Identity code
DFDa DULCO®flex DFDa 100
Vacuum system
0 none
V with vacuum system
Approvals
01 CE mark
Introduction
20