PROPOINT 8796682 User manual

V1.0 8796682
Please read and understand all instructions before use. Retain this
manual for future reference.
USER MANUAL
3,500 lb 12V DC ELECTRIC
WINCH WITH SYNTHETIC ROPE

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
2 For technical questions call 1-800-665-8685
SPECIFICATIONS
Voltage Rating
12VDC
Current Rating
Based on load’s weight. See Table 2.
Load Capacity
3,500 lb (1,588 kg)
Duty Cycle Rating (15 min.)
5% (45 Sec at Load Capacity)
Cable
Diameter
7/32 in.
Length
45 ft
Material
Synthetic Rope
Motor Type
Permanent Magnet
HP Rating
1.1 HP
Gear Ratio
136:1
Braking
Automatic Load Holding
Control Type
Handlebar Switch
Fairlead
4-Way Roller
Full Load Line Speed (FPM)
5.2 FPM (1.6 mpm)
Gear Train
3-Stage Planetary
IP Rating
IP 67
Dimensions (L x W x H)
13-1/8 x 4-5/8 x 4-1/2 in.
332 x 116 x 114 mm
INTRODUCTION
The 3,500 lb 12VDC Electric Winch with Synthetic Rope is a great
choice for an ATV or off-road vehicle. The 1.1 HP electric motor draws
less current to extend battery life. The winch has an automatic load-
holding brake. The winch has a handlebar control that allows you to
easily start and stop the winch.
The term cable is used to refer to a wire or synthetic rope throughout
this manual.
3,500 lb 12V DC ELECTRIC
WINCH WITH SYNTHETIC ROPE

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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SAFETY
WARNING! Read and understand all instructions before using this
tool. The operator must follow basic precautions to reduce the risk of
personal injury and/or damage to the equipment.
Keep this manual for safety warnings, precautions, operating or
inspection and maintenance instructions.
HAZARD DEFINITIONS
Please familiarize yourself with the hazard notices found in this manual.
A notice is an alert that there is a possibility of property damage, injury
or death if certain instructions are not followed.
DANGER! This notice indicates an immediate and specific hazard
that will result in severe personal injury or death if the
proper precautions are not taken.
WARNING! This notice indicates a specific hazard or unsafe practice
that could result in severe personal injury or death if the
proper precautions are not taken.
CAUTION! This notice indicates a potentially hazardous situation
that may result in minor or moderate injury if proper
practices are not taken.
NOTICE! This notice indicates that a specific hazard or unsafe
practice will result in equipment or property damage, but
not personal injury.
WORK AREA
1. Operate in a safe work environment. Keep your work area clean,
well-lit and free of distractions. Place lights so you are not
working in a shadow.
2. Keep anyone not wearing the appropriate safety equipment
away from the work area.
3. Store tools properly in a safe and dry location. Keep tools out of
the reach of children.
4. Do not install or use in the presence of flammable gases, dust
or liquids.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
4 For technical questions call 1-800-665-8685
PERSONAL SAFETY
WARNING! Wear personal protective equipment approved by the
Canadian Standards Association (CSA) or American National
Standards Institute (ANSI).
PERSONAL PROTECTIVE EQUIPMENT
1. Always wear impact safety goggles that provide front and side
protection for the eyes. Eye protection equipment should comply
with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of
work performed.
2. Wear gloves that provide protection based on the work materials
or to reduce the effects of tool vibration.
2.1 Do not wear gloves when operating a tool that can snag the
material and pull the hand into the tool.
3. Wear protective clothing designed for the work environment
and tool.
4. Non-skid footwear is recommended to maintain footing and
balance in the work environment.
5. Wear steel toe footwear or steel toe caps to prevent a foot injury
from falling objects.
PERSONAL PRECAUTIONS
Control the tool, personal movement and the work environment to
avoid personal injury or damage to the tool.
1. Do not operate any tool when tired or under the influence of
drugs, alcohol or medications.
2. Avoid wearing clothes or jewelry that can become entangled with
the moving parts of a tool. Keep long hair covered or bound.
3. Do not overreach when operating the tool. Proper footing and
balance enables better control in unexpected situations.

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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SPECIFIC SAFETY PRECAUTIONS
WARNING! DO NOT let comfort or familiarity with product (gained
from repeated use) replace strict adherence to the tool safety rules.
If you use this tool unsafely or incorrectly, you can suffer serious
personal injury.
1. Use the correct tool for the job. This tool was designed for a
specific function. Do not modify or alter this tool or use it for an
unintended purpose.
1.1 Only use accessories designed for this type of winch and/or
cable. Other types of accessories may be incompatible or
incapable of tolerating the stress while under load.
2. Do not use the tool if any parts are damaged, broken or
misplaced. Repair or replace the parts.
2.1 A light fuzz on the cable is normal after some use.
2.2 A cut strand requires immediate replacement of the cable.
3. All users must understand the operation of all controls and learn
how to stop the winch quickly in case of emergency.
4. Keep hands clear of the winch and cable when spooling the line
in or out. Hold the cable by the strap. Fingers caught in the hook
or fairlead may be pulled into the mechanism and crushed.
5. Make sure the winch is fixed to a solid part of the vehicle’s
structure that can withstand the towing capacity.
6. Never fully extend the cable while under load.
7. Do not exceed the winch load capacity.
7.1 Do not use the winch if damaged or it was subjected to a
dynamic shock load. Have the winch inspected and repaired
by a qualified service technician.
8. Always use proper couplings when connecting the winch cable
hook, sling, eyebolt or other accessory to the load. Never
connect the hook back to the cable. This causes cable damage.
Always use a sling or chain of suitable strength.
9. Do not use inappropriate attachments to extend the length of
the winch cable.
10. Do not lift items vertically. The winch was designed for horizontal
use only.
11. Do not pull the cable around or over corners.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
6 For technical questions call 1-800-665-8685
12. Stay well away from the winch, cable and load when under
tension. A cable that breaks under tension can whiplash and
inflict death or a serious injury.
12.1 Use a winch rope dampener to absorb the cable’s energy if it
should it break.
13. Secure the load after moving it with the winch. Do not rely on the
winch to hold a load in position for an extended period of time.
Never leave the load unattended.
14. Observe the spooling of the cable onto the drum. Side pulls can
cause the cable to pileup at one end of the drum. To correct
uneven stacking, spool out that section of cable and move it to
the other end of the drum and continue winching. Uneven
spooling causing cable pileup can interfere with the winch tie
rods causing damage to the winch.
15. Do not use the winch to transport animals or people.
16. Place the vehicle’s transmission in neutral to avoid damaging it
while winching.
17. Never move the vehicle to ‘assist’ the attached winch pull a load.
This may place too much stress on the winch and cable, causing
damage to the mechanism or rope.
18. Apply blocks to a vehicle while connecting and disconnecting
the winch cable.
19. Do not use this winch with a recovery strap.
ELECTRICAL SAFETY
WARNING! Do not touch or handle a live tool with any part of your
body that is wet or damp. Wet skin reduces resistance to electrical
current, increasing the danger of a serious or fatal shock.
1. Disconnect tool from power source before cleaning, servicing,
changing parts/accessories or when not in use.
2. Protect yourself against electric shocks when working on
electrical equipment. Avoid body contact with grounded
surfaces. There is an increased chance of electrical shock if your
body is grounded.
3. Water entering a tool will increase the risk of electric shock.

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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4. In the event of a power failure, turn off the machine as soon as
the power is interrupted. The possibility of accidental injury
could occur if the power returns and the unit is not switched off.
5. Do not alter any parts of the tool or accessories. All parts and
accessories are designed with built-in safety features that may
be compromised if altered.
6. Make certain the power source conforms to requirements of your
equipment (see Specifications).
7. When wiring an electrically driven device, follow all electrical and
safety codes, as well as the most recent Canadian Electrical Code
(CE) and Canadian Centre for Occupational Health and Safety
(CCOHS).
WARNING! All wiring should be performed by a qualified electrician.
BATTERY PRECAUTIONS
WARNING! Connect and disconnect the DC output clips only after
setting any control switches to the OFF position and removing the
AC power cord from the electric outlet. Never allow the clips to
touch each other.
1. Lead-acid batteries generate oxygen and hydrogen. These gases
can be explosive. Keep batteries well ventilated. Remove any
source of ignition such as an open flame or a tool like a heater
from the area. Sparks may also ignite the gas.
2. Lead batteries contain sulfuric acid, also referred to as
electrolyte or battery acid. The acid is corrosive and can cause a
skin burn if leaking or splashed. The acid may also pose a threat
if inhaled or ingested accidentally. The acid can destroy normal
clothing and injure the flesh underneath. Wear splash-proof
goggles and protective clothing when handling a battery.
3. Batteries are heavy due to the weight of the lead and liquid
contained inside. A lead-acid battery could weigh upwards of 50-
60 lbs. Use safe lifting methods if moving the battery.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
8 For technical questions call 1-800-665-8685
BATTERY LEADS SAFETY
WARNING! DO NOT touch the two clamps together while the unit is
connected to a vehicle battery. This will cause a discharge and may
result in electrocution.
1. Do not operate this tool if the leads are frayed or damaged as an
electric shock or surge may occur, resulting in personal injury or
property damage.
1.1 Inspect the leads for cracks, fraying or other faults in the
insulation before each use.
1.2 Discontinue use if the leads feel more than comfortably
warm while operating the tool.
2. Keep all connections dry and off the ground to reduce the risk of
electric shock. Do not touch the leads with wet hands.
3. Prevent damage to the leads by observing the following:
3.1 Keep the leads away from heat, oil, sharp edges or moving
parts.
3.2 Place the leads in a position that prevents them from coming
into contact with the tool and from getting caught by the
workpiece. The leads should always stay behind the tool.
UNPACKING
WARNING! Do not operate the tool if any part is missing. Replace
the missing part before operating. Failure to do so could result in a
malfunction and personal injury.
Remove the parts and accessories from the packaging and inspect for
damage. Make sure that all items in the contents are included.
Contents: • Winch • Handlebar Remote
• Roller Fairlead • Mounting Channel
• Hook, 1/4 in. • 45 ft Synthetic Rope

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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IDENTIFICATION KEY
A Negative Motor terminal
(positive motor terminal
on opposite side).
B Motor
C Cable
D Clutch knob
E Fairlead
F Hook and Hook Strap
G Handlebar Remote
Control
Mounting Hardware (not shown)
All bolts, washers and nuts are SAE
grade 8.
H Screw M8-1.25 x 25 mm, 4 pieces
I Screw M8-1.25 X 20 mm, 2 pieces
J Screw ST-M4 X 30 mm, 2 pieces
K M8 Lock Washer, 6 pieces
L M8 Washer, 6 pieces
M M8 Square Nut, 6 pieces
ASSEMBLY & INSTALLATION
Numbered references in parenthesis (#1) refer to the included Parts List.
Letter references in parenthesis (A) refer to the included Identification Key.
MOUNTING THE WINCH
The winch may be mounted in one of two ways, as a single unit using the
mounting plate to connect the fairlead to the unit or directly to the frame
or a platform without the mounting plate. The fairlead is connected to a
separate part of the vehicle such as a fender in the latter case.
1. Choose a location on the vehicle that can withstand the stress of
the maximum weight capacity (see Specifications). You may
Fig. 1

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
10 For technical questions call 1-800-665-8685
install a steel reinforcement plate or additional bracing to
strength the location.
2. Make sure there is adequate room for the winch (see
Specifications - Dimensions) and a flat surface for it to sit on.
Verify the structure where the bolts will go contains no hidden
wiring or components. Relocate either the winch or the
wiring/components if there is overlap.
2.1 Check if there is enough room to attach the power wire to the
winch and access the manual controls with gloved hands.
3. Mark the drill hole locations using the mounting plate as a
template. The corner holes match the screw mounting holes in
the back of the winch. The holes centers are 4-57/64 in.
(124 mm) apart horizontally and 3 in. (76 mm) apart vertically.
4. Drill each hole with a 5/16 in. drill bit to accommodate the
M8 screw.
5. Prepare the mounting plate if installing as a single unit.
5.1 Slide the lock washer (K) and washer (L) over the M8-1.25 x
20 mm screw (I). Twist the square nut (M) onto the screw
until it touches the washer. Assemble a second screw in the
same way.
5.2 Position the fairlead (E) over the mounting plate’s exterior
flange and align the bolt holes.
5.3 Insert the first screw and tighten, but not fully. Insert the second
screw and tighten until the fairlead is flush and the lock washer is
partially compressed. Finish tightening the first screw.
6. Repeat step 5.1 with the four M8-1.25 x 25 mm screws (H). Use
these to mount the winch.
7. Place the mounting plate and align the corner bolt holes with the
pre-drilled holes. Ignore this step if not using the mounting plate.
8. Position the winch to align the bolt holes on the bottom with the
pre-drilled holes.
9. Insert a prepared screw assembly through the structure, the
mounting plate if used and into the winch’s bolt hole. Tighten the
bolt, but not fully. Repeat with the other three screws, then finish
tightening all four bolts.

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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10. Mount the fairlead, if separate, to the opening in the structure,
such as a fender. Use the fairlead as a template to mark the two
bolt holes. Drill each bolt hole with a 5/8 in. drill bit.
11. Follow all instructions in step 5 to prepare the two M8-1.25 x
20 mm screws (I) and install the fairlead to the structure.
WIRING
POWER SET-UP
There are two types of wiring required to complete the winch
installation: power and control. All wiring connects to the solenoid.
Additional wiring will be required if an isolator switch (not included)
is installed.
Make sure there is access to the engine compartment for the wiring
from the winch to the battery and solenoid. Ensure the wiring will not
be exposed to road debris and hot or moving engine parts.
You may need to modify the vehicle to create an access point. Install
a rubber grommet or similar device to protect the wires.
1. Mount the solenoid near the winch. Check that the blue (#37)
and yellow (#36) wires will reach from the solenoid to the winch
through the vehicle’s structure.
2. Mark the holes for mounting and drill pilot holes, making sure
there are no wires or components that may be damaged in
behind the attachment point. Attach with two screws (J).
3. Connect the yellow wire
(#36) to the negative
connector on the winch and
to the third large solenoid
connector from the left
(Fig. 2).
4. Connect the blue wire (#37)
to the positive connector
on the winch and to the
first large solenoid
connector from the left (Fig. 2).
5. Connect the red wire (#34) from the circuit breaker (#38) to the
second large solenoid connector from the left (Fig. 2).
Fig. 2

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
12 For technical questions call 1-800-665-8685
6. Connect the red wire already attached to the circuit breaker to
the battery’s positive terminal (Fig. 2).
7. Connect the black wire (#35) to the fourth large solenoid
connector from the left and to the battery’s negative terminal.
CONTROL SET-UP
The socket lead should already be attached to the solenoid. The
instructions for set-up are intended if the connector is separate. Refer
to Fig. 3 when wiring the controls to the solenoid.
1. Wire the socket lead to the solenoid by connecting the black
wire to the center small solenoid connector.
2. Connect the red wire to the right-most large solenoid connector.
This is the same connector that leads to the circuit breaker.
3. Attach the white
wire to the left-
most small solenoid
connector.
4. Attach the green
wire to the right-
most small solenoid
connector.
SWAPPING THE SWITCH FUNCTION
Push the handlebar switch down and the winch will draw the cable
into the winch. Push the switch up and the winch will reverse to
unwind the cable.
Switch the draw and reverse functions by swapping the blue and
yellow power wires on the winch. The blue now connects to the
negative winch terminal and the yellow connects to the positive
winch terminal.
Pressing the control switch down will reverse the winch and pressing
the switch up will draw the cable into the winch.
Fig. 3

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
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OPERATION
WARNING! Do not release the clutch while the winch is pulling a
load. It may cause the load to shift or move unexpectedly and the
cable may snap with the unexpected stress. Either may cause death
or severe injury to the user or bystanders.
BEFORE FIRST USE
The cable must be wound onto the drum while under tension to avoid
binding during normal operation. Pull all but five wraps of rope off the
drum. Connect the cable to a 500 lb (227 kg) load. There must be no
slack in the line. You may need to use a snatch block if the load is closer.
Run the winch to pull the load. Watch the wraps. If they bind or are
uneven, reverse the winch, reposition the rope and resume until there
are only a few feet left outside the fairlead.
DUTY CYCLE (DURATION OF USE)
The winch has a duty cycle of 5% per 15 minutes at full capacity. After
using the winch for 45 seconds, the winch must rest for 14 minutes
and 15 seconds. Exceeding this may damage the winch mechanism or
cause it to overheat and trip the circuit breaker.
OPERATION
WARNING! Disconnect the battery leads before working near the
cable, drum, fairlead or load. This will prevent the winch from
accidentally starting and causing an injury.
NOTICE! A winch with a roller fairlead can pull loads at a 45° angle
to the left or right and 15° up or down. Exceeding these angles can
damage the rope and result in a loss of control over the load.
Keep the engine running while operating the winch. This will prevent
the battery from discharging during use. Take precautions when
working around a vehicle that is running.
1. Make sure the operator can safely control the winch before
performing any functions with it and that they are familiar with
all safety and operating instructions.
2. Inspect the winch, cable (C) and terminal tackle before each use.
Replace any damaged or frayed components before use.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
14 For technical questions call 1-800-665-8685
3. Rotate the clutch knob (D) towards the front of the winch. The
word ‘FREESPOOL’ will be at the top of the clutch knob. This will
disengage the brake.
4. Pull out the cable by the hook strap (F) until you have the
desired length out.
4.1 Make sure there is always five turns of cable on the winch drum.
5. Attach the cable to the load with a hook, shackle, sling or chain
capable of withstanding the strain from winching the load. Make
sure the terminal tackle is secure to avoid an unintended
disconnection while winching.
5.1 Consult the vehicle owner’s manual for anchor points to
connect the cable’s terminal tackle to another vehicle or
your own vehicle.
6. Re-engage the clutch by twisting the clutch knob all the way to the
rear. The word ‘ENGAGED’ will be at the top of the clutch knob.
7. Check that the line is straight without kinks or twisted. Do not wrap
the cable around the load or wind it around corners or obstacles.
7.1 Place a chafe guard around the rope in a location where
contact with an abrasive surface is unavoidable.
8. Place a dampening device on the cable if you have one available.
9. Press and hold the control switch on the handlebar (G) for three
seconds to turn the winch on.
10. Press the retract side of the button until the slack is removed
from the cable.
11. Recheck the connections to ensure the terminal tackle will not shift.
11.1 Check the clutch is engaged. Do not rotate the clutch knob
when the winch is under load.
12. Set the vehicle’s transmission into neutral before activating the
winch if the vehicle is being pulled to the terminal tackle.
12.1 Set the parking brake and chock the vehicle’s wheels if the load
is being pulled to the vehicle. The transmission is still in neutral.
13. Press the switch to pull the load towards the winch. Press the
switch again to stop the winch when the load is in the final position
13.1 Secure the load in place if necessary. Use wheel chocks for
a vehicle.

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14. Press the control switch to release tension on the cable.
Disengage and remove the hook or terminal tackle.
15. Hold the hook strap to keep some pressure on the winch and
retract the cable. Make sure each wire wrap fits snugly with the
next wrap. Stop when within a few feet. Press the button for
three seconds to turn the winch off. Disengage the clutch and
spool the final wraps by hand.
WINCH LIMITATIONS
There are several limitation that can affect the time duration, power
consumption and maximum weight a winch can move. A snatch block
will improve the winch’s performance. Make sure to follow all safety
and operation instructions from the snatch block’s manufacturer.
POWER
The maximum load the winch can pull is diminished with each additional
layer of cable around the winch’s drum. Table 1 shows the maximum
amount of weight it can pull and the length of cable remaining on the drum.
Whenever possible, remove
as much cable off the winch
to pull with the maximum
power. Keep five wraps of
cable on the drum at all
times to prevent the cable
from slipping off.
Use a snatch block to move
a heavier load that is close
to the winch. This will increase the amount of line outside the fairlead
and increase the winch’s pulling power at close range.
LINE SPEED
The heavier the load, the
longer it will take the winch
to move the load to the
desired location. Consult
Table 2 to determine how
fast the line will be drawn
into the winch.
A snatch block will halve
the line speed when pulling
the load.
LAYER
RATED LINE
PULL (lb/kg)
CABLE CAPACITY
(ft/m)
1
3,500 / 1,588
8 / 2.4
2
2,988 / 1,355
17.3 / 5.3
3
2,606 / 1,182
28 / 8.5
4
2,311 lb / 1,048
41 / 12.5
5
2,076 / 942
50 / 15.2
Table 1
FIRST LAYER OF WIRE
WEIGHT PULL
(lb/kg)
LINE SPEED
(FPM/MPM)
AMP DRAW
(12 VOLTS)
0 / 0
23 / 7
20
1,000 / 454
14.1 / 4.3
81
2,000 / 907
11 / 1.2
135
3,000 / 1,361
6.6 / 2
205
3,500 / 1,588
5.4 / 1.6
231
Tabl e 2

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
16 For technical questions call 1-800-665-8685
POWER CONSUMPTION
The winch requires more amps to move a heavier load. Consult
Table 2 to determine the amperage consumption based on the
load’s weight.
A snatch block increases a winch’s pulling power without an increase
in amperage. Using a snatch block can halve the power required.
CIRCUIT BREAKER
The overload protection circuit breakers trip when the winch draws
too much power or runs for too long. The two circuit breakers will
reset 5 seconds after they are tripped. Allow several minutes for the
winch to cool before continuing to pull the load. Wait 15 minutes
before resuming the task.
Avoid tripping the circuit breaker by pulling less than the full load
capacity or use a snatch block to reduce the load on the winch.
Always observe the duty cycle timing.
CARE & MAINTENANCE
1. Maintain the tool with care. A tool in good condition is efficient,
easier to control and will have fewer problems.
2. Inspect the tool components periodically. Repair or replace
damaged or worn components. Only use identical replacement
parts when servicing.
3. Follow instructions for lubricating and changing accessories.
4. Only use accessories intended for use with this tool.
5. Keep the tool handles clean, dry and free from oil/grease at
all times.
6. Maintain the tool’s labels and name plates. These carry important
information. If unreadable or missing, contact Princess Auto Ltd.
for replacements.
WARNING! Only qualified service personnel should repair the tool.
An improperly repaired tool may present a hazard to the user
and/or others.

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REPLACING A CIRCUIT BREAKER
Each circuit breaker is bolted to two bars, one connected to the
battery wire, the other to the winch wire. Ensure each circuit breaker
is the same type and resistance.
1. Disconnect the battery wire from the battery.
2. Undo both nuts on the circuit breaker terminals. Discard the
damaged circuit breaker.
3. Insert the circuit breaker terminals through the holes in the bars.
The copper terminal goes through the bar to the battery.
4. Twist the nuts onto the terminals and tighten.
5. The circuit breaker is ready for use.
CLEANING
Clean the external surfaces with cloth after each use. A soft
toothbrush may be used in hard to reach places.
SYNTHETIC ROPE CLEANING
NOTICE! Do not use a washing machine to clean the rope. This can
damage the strands and tangle the rope, making it unusable.
A synthetic rope will accumulate debris over time. This debris can act
as an abrasive on the rope and damage it.
Spread the rope out on a clean surface and spray it clean with a
garden hose. Do not use a pressure hose as it can damage the strands
and the rope will be unusable.
A thorough cleaning requires dipping a section of rope in soapy
water. Hold a section and press it together to spread the strands and
swish the rope around. This will dislodge debris deep in the rope.
Repeat with a new section until the entire rope is clean. Leave the
rope out to dry before rewinding on the winch.
LUBRICATION
The winch is permanently lubricated and does not require additional
lubrication. The exception is if the winch is submerged in water. Open
the housing, dry and have a qualified technician re-lubricate the winch.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
18 For technical questions call 1-800-665-8685
STORAGE
When not in use for an extended period, apply a thin coat of lubricant
to the steel parts to avoid rust. Remove the lubricant before using the
tool again.
DISPOSAL
Recycle a tool damaged beyond repair at the appropriate facility.
Contact your local municipality for a list of disposal facilities or by-laws
for electronic devices, batteries, oil or other toxic liquids.
IMPORTANT! DO NOT pollute the environment by allowing
uncontrolled discharge of waste oil.
TROUBLESHOOTING
Visit a Princess Auto Ltd. location for a solution if the tool does not
function properly or parts are missing. If unable to do so, have a
qualified technician service the tool.
PROBLEM(S)
POSSIBLE CAUSE(S)
SUGGESTED SOLUTION(S)
Motor
overheats.
1. Incorrect power
cord.
2. Winch running time
too long.
1. Use only supplied power
cord.
2. Allow winch to cool down
periodically.
Motor does
not turn on.
1. Solenoid
malfunctioning.
2. Remote damaged.
3. Defective motor.
4. Internal damage or
wear.
5. Remote battery
dead.
6. Loose battery
cable connections.
7. Vehicle battery
needs charging.
1. Ta p solenoid to loosen
contacts.
2. Replace remote.
3. Check for voltage at
armature port with switch
pressed. If voltage is
present, replace motor.
4. Have technician service
winch.
5. Replace remote battery.
6. Tighten nuts on all cable
connections.
7. Fully charge battery.

V1.0 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE 8796682
Visit www.princessauto.com for more information 19
PROBLEM(S)
POSSIBLE CAUSE(S)
SUGGESTED SOLUTION(S)
Motor runs,
but cable
drum does
not turn.
Clutch not engaged. Move the clutch knob to the
engaged position. If problem
persists, a qualified technician
needs to check and repair.
Motor runs
slowly or
without
normal
power.
1. Insufficient current
or voltage.
2. Loose or corroded
battery cable
connections.
1. Connect to appropriate
power supply.
2. Clean, tighten or replace
cable connectors.
Motor runs in
one direction
only.
1. Defective or stuck
solenoid.
2. Remote damaged.
3. Defective remote
button.
1. Tap solenoid to loosen
contacts.
2. Repair or replace solenoid.
3. Replace remote.
Motor is
water
damaged.
Submerged in water
or water from
pressure washing.
Allow to drain and dry
thoroughly, then run the
motor without load in short
bursts to dry the windings.
Have a qualified technician
lubricate the winch.

8796682 3,500 lb 12V DC ELECTRIC WINCH WITH SYNTHETIC ROPE V1.0
20 For technical questions call 1-800-665-8685
PARTS BREAKDOWN
PARTS LIST
#
DESCRIPTION
QTY
1
Clutch Knob
1
2 Screw M6×18 4
3 Gearbox 1
4 O-ring 95×1.8 2
5 O-ring 26×1.5 1
6 Clutch Knob Base 1
7 Screw ST 4×9 1
8 Fork Pin 1
9
Planetary Gear 2
1
10 Planetary Gear 3 1
11 Sliding Bearing 2
12 Seal 2
13 Drum Support Plate 2
14 Screw M6×10 4
15 Drive Shaft 1