Prorack K199 User manual

K199
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4
Revision No: 9I 1

Fitting Kit K199
MAX kgs (lbs)
W/P WHD
Mazda
BT-50 Crew Cab, 4dr Ute 07-12 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
BT-50 Dual Cab, 4dr Ute 07-12 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
BT-50 Freestyle Cab, 4dr Ute 06-11 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
BT-50 Single Cab, 2dr Ute 06-11 EU 25 kgs (55 lbs) 25 kgs (55 lbs)
BT-50 Single Cab, 2dr Ute 06-11 ZA 25 kgs (55 lbs) 25 kgs (55 lbs)
BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 AU 25 kgs (55 lbs) 25 kgs (55 lbs)
BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 NZ 25 kgs (55 lbs) 25 kgs (55 lbs)
Ford
Ranger Crew Cab, 4dr Ute Nov 06-11 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Ranger Crew Cab, 4dr Ute Nov 06-11 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Ranger Single Cab, 2dr Ute 06-11 AU 25 kgs (55 lbs) 25 kgs (55 lbs)
Ranger Single Cab, 2dr Ute 06-11 NZ 25 kgs (55 lbs) 25 kgs (55 lbs)
Ranger Single Cab, 2dr Ute 06-11 ZA 25 kgs (55 lbs) 25 kgs (55 lbs)
Ranger Single Cab, 2dr Ute 06-11 EU 25 kgs (55 lbs) 25 kgs (55 lbs)
Ranger Super Cab, 4dr Ute 06-11 AU 50 kgs (110 lbs) 50 kgs (110 lbs)
Ranger Super Cab, 4dr Ute 06-11 NZ 50 kgs (110 lbs) 50 kgs (110 lbs)
Ranger Super Cab, 4dr Ute 06-11 ZA 50 kgs (110 lbs) 50 kgs (110 lbs)
2

Fitting Kit K199
X
A B C 1 2 3
BT-50 Crew Cab, 4dr Ute 07-12 (EU) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
BT-50 Dual Cab, 4dr Ute 07-12 (ZA) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 (AU) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
BT-50 Dual Cab, 4dr Ute Nov 06-Oct 11 (NZ) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
BT-50 Freestyle Cab, 4dr Ute 06-11 (ZA) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 (NZ) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
BT-50 Freestyle Cab, 4dr Ute Nov 06-Oct 11 (AU) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
BT-50 Single Cab, 2dr Ute 06-11 (EU) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
BT-50 Single Cab, 2dr Ute 06-11 (ZA) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 (AU) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
BT-50 Single Cab, 2dr Ute Nov 06-Oct 11 (NZ) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
Ranger Crew Cab, 4dr Ute Nov 06-11 (NZ) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
Ranger Crew Cab, 4dr Ute Nov 06-11 (AU) -270mm 550mm - 863mm 857mm -
-10 -5/8ths" 21 5/8ths" - 34" 33 3/4ths" -
Ranger Single Cab, 2dr Ute 06-11 (AU) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
Ranger Single Cab, 2dr Ute 06-11 (NZ) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
3

Fitting Kit K199
Ranger Single Cab, 2dr Ute 06-11 (ZA) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
Ranger Single Cab, 2dr Ute 06-11 (EU) -160mm - - 856mm - -
-6 -5/16ths" - - 33 11/16ths" - -
Ranger Super Cab, 4dr Ute 06-11 (AU) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
Ranger Super Cab, 4dr Ute 06-11 (NZ) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
Ranger Super Cab, 4dr Ute 06-11 (ZA) -300mm 400mm - 863mm 857mm -
-11 -13/16ths" 15 3/4ths" - 34" 33 3/4ths" -
4

Fitting Kit EN
K199
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
5

Fitting Kit EN
K199
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
6

Fitting Kit EN
K199
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
7

Fitting Kit EN
K199
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Fit rubber pads (supplied with fitting kit) to
foot.
●Make sure the pad fits into the holes
underneath the foot.
8

Fitting Kit EN
K199
Fitment
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Clamps over rubber door frame mouldings.
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
9

Fitting Kit EN
K199
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
10