Prorack K328 User manual

Fitting Kit
K328
GB
GBGB
GB
Fitting Instructions for Basic Carrier
x 2 x 2 x 4 x 4
x 8 x 4 x 4 x 2
x 2 x 1
1

Fitting Kit
K328
First Time Installation
Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
This kit fits type A, B, C and D.
These instructions show type A crossbar
fitted. They also apply to type B, C and D.
Use keys to remove covers.
2

Fitting Kit
K328
Use hex screwdriver to reverse adjusting
screw 10 turns.
Remove plastic clamp block by gripping bar
leg with fingers and push firmly with thumbs
until clamp block drops out behind leg.
Remove both pins from each leg. Use
tapered end of spanner located inside left
hand cover to assist.
3

Fitting Kit
K328
Detach foot from leg. Store loose parts in a
safe place.
Ensure that part A is inserted into part B as
shown.
Note: There is a left hand and right hand side.
4

Fitting Kit
K328
Select rail mount assemblies and match left
and right assemblies to the left and right
crossbar legs.
Assemble foot from kit into leg by pressing it
down.
Ensure foot interlocks with leg.
Using short capscrew and washer, secure
assembly onto leg (use Hex Screwdriver
supplied with crossbar to assist)
5

Fitting Kit
K328
Use two M5 x 12 mm self tapping screws to
secure the assembly onto the leg.
Do not over tighten.
Repeat for all legs.
Slide clamp back towards centre of crossbar.
Insert M6 x 70 mm capscrew through square
brass washer and rail mount assembly.
The M6 x 70mm capscrew inserts into brass
threaded tube in rear clamp.
NOTE: Lift rubber protector tab to ensure
that capscrew aligns directly into brass tube
before starting to tighten.
Take care not to cross-thread the capscrew.
6

Fitting Kit
K328
Bolt should sit in groove as shown.
Use 5mm Hex Key to start thread.
Repeat for all legs.
For type C and D crossbars only.
When attaching this fitting kit to type C and D
crossbars, a gap will exist.
7

Fitting Kit
K328
Attach the fairings (supplied with this kit) to
the back of the leg.
Note: There is a left hand and right hand side.
Ensure the fairings 'click' into place and sit
flush.
Fitment
Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
Ensure that the crossbar is adjusted evenly
at both ends.
Crossbar can be positioned anywhere along
the roof rail.
8

Fitting Kit
K328
Tighten adjusting screw to 5 Nm (3.7 ft lb).
Use 5mm Hex Key to tighten clamp and
secure crossbar to rail.
Correctly installed crossbars. Side rails may
vary to those pictured.
Ensure that all legs clamp securely to the
roof rails.
9

Fitting Kit
K328
Check crossbar is securely attached to the
vehicle.
Use keys to fit and lock covers
CAUTION:
CAUTION:CAUTION:
CAUTION:
Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is
applied to the crossbars.
applied to the crossbars.applied to the crossbars.
applied to the crossbars.
Regularly check screws are tight.
Regularly check screws are tight.Regularly check screws are tight.
Regularly check screws are tight.
10