Prorack K328 User manual

Fitting Kit
K328
GB
GBGB
GB
Fitting Instructions for Basic Carrier
x 2 x 2 x 4 x 4
x 8 x 4 x 4 x 2
x 2 x 1
1

Fitting Kit
K328
First Time Installation
Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
This kit fits type A, B, C and D.
These instructions show type A crossbar
fitted. They also apply to type B, C and D.
Use keys to remove covers.
2

Fitting Kit
K328
Use hex screwdriver to reverse adjusting
screw 10 turns.
Remove plastic clamp block by gripping bar
leg with fingers and push firmly with thumbs
until clamp block drops out behind leg.
Remove both pins from each leg. Use
tapered end of spanner located inside left
hand cover to assist.
3

Fitting Kit
K328
Detach foot from leg. Store loose parts in a
safe place.
Ensure that part A is inserted into part B as
shown.
Note: There is a left hand and right hand side.
4

Fitting Kit
K328
Select rail mount assemblies and match left
and right assemblies to the left and right
crossbar legs.
Assemble foot from kit into leg by pressing it
down.
Ensure foot interlocks with leg.
Using short capscrew and washer, secure
assembly onto leg (use Hex Screwdriver
supplied with crossbar to assist)
5

Fitting Kit
K328
Use two M5 x 12 mm self tapping screws to
secure the assembly onto the leg.
Do not over tighten.
Repeat for all legs.
Slide clamp back towards centre of crossbar.
Insert M6 x 70 mm capscrew through square
brass washer and rail mount assembly.
The M6 x 70mm capscrew inserts into brass
threaded tube in rear clamp.
NOTE: Lift rubber protector tab to ensure
that capscrew aligns directly into brass tube
before starting to tighten.
Take care not to cross-thread the capscrew.
6

Fitting Kit
K328
Bolt should sit in groove as shown.
Use 5mm Hex Key to start thread.
Repeat for all legs.
For type C and D crossbars only.
When attaching this fitting kit to type C and D
crossbars, a gap will exist.
7

Fitting Kit
K328
Attach the fairings (supplied with this kit) to
the back of the leg.
Note: There is a left hand and right hand side.
Ensure the fairings 'click' into place and sit
flush.
Fitment
Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
Ensure that the crossbar is adjusted evenly
at both ends.
Crossbar can be positioned anywhere along
the roof rail.
8

Fitting Kit
K328
Tighten adjusting screw to 5 Nm (3.7 ft lb).
Use 5mm Hex Key to tighten clamp and
secure crossbar to rail.
Correctly installed crossbars. Side rails may
vary to those pictured.
Ensure that all legs clamp securely to the
roof rails.
9

Fitting Kit
K328
Check crossbar is securely attached to the
vehicle.
Use keys to fit and lock covers
CAUTION:
CAUTION:CAUTION:
CAUTION:
Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is Recheck all fasteners immediately after a load is
Recheck all fasteners immediately after a load is
applied to the crossbars.
applied to the crossbars.applied to the crossbars.
applied to the crossbars.
Regularly check screws are tight.
Regularly check screws are tight.Regularly check screws are tight.
Regularly check screws are tight.
10

Fitting Kit
K328
Maintenance
Clean the car roof and surfaces of the
product that will be in contact with the car
roof.
Follow the fitting instructions for fitting the
product to your vehicle. Make sure all steps
are carried out in order.
Set crossbars a minimum distance of 700mm
(27 1/2") apart where no other distance is
specified in the fitting instructions. This is
especially important when carrying long
loads.
Check unit is securely attached whenever
you refit it to the vehicle. If the unit feels
loose, refer to the fitting instructions and
readjust.
Some glass/panoramic roofs and radio
antennae may not be able to be used when
the product is fitted.
Do not modify this product.
Refer to the maximum permitted load
capacity specified in the fitting instructions.
Do not exceed the vehicle manufacturers
roof load rating if it is lower than the
maximum load capacity specified in the fitting
instructions.
Loads should not overhang the sides of the
product and be evenly distributed with the
lowest possible centre of gravity.
Long loads should be secured with non-
elastic straps to the front and rear of the
vehicle.
Objects with pointed ends (e.g. ski poles)
should be carried with the pointed ends to
the rear of the vehicle.
Remove all loose or removable objects from
the load prior to loading.
Make sure all loads are securely fastened
with non-elastic straps. Check regularly
during longer journeys.
11

Fitting Kit
K328
A loaded roof rack system can alter the
performance of your vehicle. Be especially
aware of the effects of side winds, changing
of direction, and braking performance. Avoid
rapid acceleration and deceleration. Drive
carefully.
Note that the total height of the vehicle
increases when upright loads are carried.
Products should be locked during transport if
they have locks fitted.
Check and replace worn out or defective
parts.
Keep the product clean and maintained.
Never drive into a car wash with the roof rack
system fitted.
Lubricate locks and adjusting screws at
regular intervals.
Remove the products from the vehicle when
not in use. Make sure all loose parts are
stored safely.
Yakima Australia Pty Ltd
17 Hinkler Court
Brendale QLD 4500
AUSTRALIA
www.whispbar.com
www.whispbar.com.au
www.whispbar.co.nz
www.whispbar.co.uk
www.whispbar.co.za
www.whispbar.eu
www.whispbar.ca
12

Fitting Kit
K328
13