Prorack Fitting Kit K722 Operation and installation manual

K722
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 2 x 2 x 2 x 2
x 4 x 4
Revision No: 5E 1

Fitting Kit K722
MAX kgs (lbs)
W/P WHD
Opel
Adam, 3dr Hatch 13-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Astra GTC, 3dr Hatch 11-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra GTC, 3dr Hatch 11-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra GTC, 3dr Hatch 11-14 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra GTC, 3dr Hatch 12-14 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra, 5dr Hatch 10-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra, 5dr Hatch 10-+ ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra, 5dr Hatch 10-13 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Zafira Tourer, 5dr MPV 12-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Zafira ZJ, 5dr MPV 12-13 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Zafira, 5dr MPV 12-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
Vauxhall
Adam, 3dr Hatch 13-+ EU 50 kgs (110 lbs) 50 kgs (110 lbs)
Astra GTC, 3dr Hatch 11-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra, 5dr Hatch 10-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Zafira Tourer, 5dr MPV 12-+ EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Holden
Astra, 3dr Hatch 15-+ AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Astra, 3dr Hatch 15-+ NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Buick
Excelle-XT, 5dr Hatch 10-+ CN 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K722
X
A B C 1 2 3
Adam, 3dr Hatch 13-+ (EU) -460mm 200mm - 805mm 705mm -
-18 -1/8ths" 7 7/8ths" - 31 11/16ths" 27 3/4ths" -
Adam, 3dr Hatch 13-+ (EU) -460mm 200mm - 805mm 705mm -
-18 -1/8ths" 7 7/8ths" - 31 11/16ths" 27 3/4ths" -
Astra GTC, 3dr Hatch 11-+ (EU) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra GTC, 3dr Hatch 11-+ (ZA) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra GTC, 3dr Hatch 11-+ (EU) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra GTC, 3dr Hatch 11-14 (CN) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra GTC, 3dr Hatch 12-14 (AU) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra, 3dr Hatch 15-+ (AU) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra, 3dr Hatch 15-+ (NZ) -360mm 325mm - 775mm 695mm -
-14 -3/16ths" 12 13/16ths" - 30 1/2ths" 27 3/8ths" -
Astra, 5dr Hatch 10-+ (EU) -190mm 485mm - 790mm 745mm -
-7 -1/2ths" 19 1/8ths" - 31 1/8ths" 29 5/16ths" -
Astra, 5dr Hatch 10-+ (ZA) -190mm 485mm - 790mm 745mm -
-7 -1/2ths" 19 1/8ths" - 31 1/8ths" 29 5/16ths" -
Astra, 5dr Hatch 10-+ (EU) -190mm 485mm - 790mm 745mm -
-7 -1/2ths" 19 1/8ths" - 31 1/8ths" 29 5/16ths" -
Astra, 5dr Hatch 10-13 (AU) -190mm 485mm - 790mm 745mm -
-7 -1/2ths" 19 1/8ths" - 31 1/8ths" 29 5/16ths" -
Excelle-XT, 5dr Hatch 10-+ (CN) -190mm 485mm - 790mm 745mm -
-7 -1/2ths" 19 1/8ths" - 31 1/8ths" 29 5/16ths" -
Zafira Tourer, 5dr MPV 12-+ (EU) 100mm 800mm - 880mm 845mm -
3 15/16ths" 31 1/2ths" - 34 5/8ths" 33 1/4ths" -
3

Fitting Kit K722
Zafira Tourer, 5dr MPV 12-+ (EU) 100mm 800mm - 880mm 845mm -
3 15/16ths" 31 1/2ths" - 34 5/8ths" 33 1/4ths" -
Zafira ZJ, 5dr MPV 12-13 (AU) 100mm 800mm - 880mm 845mm -
3 15/16ths" 31 1/2ths" - 34 5/8ths" 33 1/4ths" -
Zafira, 5dr MPV 12-+ (CN) 100mm 800mm - 880mm 845mm -
3 15/16ths" 31 1/2ths" - 34 5/8ths" 33 1/4ths" -
4

Fitting Kit EN
K722
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
5

Fitting Kit EN
K722
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Set bars to length (revert to rear of these
instructions).
●Please check the front of this manual for
information relating specifically to your
vehicle.
6

Fitting Kit EN
K722
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
7

Fitting Kit EN
K722
Fitment
●Open or remove fixed-point covers.
●Locate fixed clamping block A
●It is important to put the clamps in the
correct position on the vehicle.
●Letters refer to the part numbers stamped
on clamps.
●Clamp Part Number:
A = 096A
B = 095A
●Hook small claw into rear of the clamping
block
●Hook large claw into front of the clamping
block
8

Fitting Kit EN
K722
●Refer to the underside of the pad for the
part number.
●Letters refer to the pad part numbers and
position.
●It is important to put the pads in the correct
position on the vehicle.
●Pad Part Number:
A = 267A
B = 268A
●Ensure internal clamp sits upright.
●Fit pad carefully over fixed point and clamp
screw.
9

Fitting Kit EN
K722
●Mount crossbars over clamps.
●Repeat for all legs.
●Tighten the plastic knob. The side with the
nut showing should be facing up.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all four positions.
10