Prorack K405 User manual

K405
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4
Revision No: 8H 1

Fitting Kit K405
MAX kgs (lbs)
W/P WHD
Toyota
BB, 5dr Hatch 06-+ AU 40 kgs (88 lbs) 40 kgs (88 lbs)
BB, 5dr Hatch 06-12 NZ 40 kgs (88 lbs) 40 kgs (88 lbs)
Daihatsu
Materia, 5dr MPV 06-+ EU 40 kgs (88 lbs) 40 kgs (88 lbs)
Materia, 5dr MPV 06-+ CN 40 kgs (88 lbs) 40 kgs (88 lbs)
Materia, 5dr MPV 06-11 AU 40 kgs (88 lbs) 40 kgs (88 lbs)
Materia, 5dr MPV 06-12 ZA 40 kgs (88 lbs) 40 kgs (88 lbs)
Materia, 5dr MPV 06-12 NZ 40 kgs (88 lbs) 40 kgs (88 lbs)
2

Fitting Kit K405
X
A B C 1 2 3
BB, 5dr Hatch 06-+ (AU) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
BB, 5dr Hatch 06-12 (NZ) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
Materia, 5dr MPV 06-+ (EU) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
Materia, 5dr MPV 06-+ (CN) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
Materia, 5dr MPV 06-11 (AU) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
Materia, 5dr MPV 06-12 (ZA) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
Materia, 5dr MPV 06-12 (NZ) -290mm 390mm - 910mm 890mm -
-11 -7/16ths" 15 3/8ths" - 35 13/16ths" 35 1/16ths" -
3

Fitting Kit EN
K405
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K405
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K405
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
6

Fitting Kit EN
K405
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
7

Fitting Kit EN
K405
Fitment
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
●Tighten adjusting screw to 2 Nm (1.5 ft lb)
hand tight.
8

Fitting Kit EN
K405
●Tighten locking screw on both legs evenly,
2.5 Nm (1.8 ft lb).
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
9

Fitting Kit EN
K405
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10