Prorack K639 User manual

K639
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 4 x 4 x 4 x 4
x 4
Revision No: 3C 1

Fitting Kit K639
MAX kgs (lbs)
W/P WHD
Toyota
Hilux Double Cab, 4dr Ute 12-15 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute 12-15 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute 12-15 ZA 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Double Cab, 4dr Ute Sep 11-15 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux DoubleCab, 4dr Truck 12-+ US 75 kgs (165 lbs) 75 kgs (165 lbs)
Hilux Single Cab, 2dr Ute 12-15 NZ 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute 12-15 AU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute 12-16 EU 35 kgs (77 lbs) 50 kgs (110 lbs)
Hilux Single Cab, 2dr Ute 12-16 ZA 35 kgs (77 lbs) 50 kgs (110 lbs)
2

Fitting Kit K639
X
A B C 1 2 3
Hilux Double Cab, 4dr Ute 12-15 (NZ) -300mm 400mm - 900mm 900mm -
-11 -13/16ths" 15 3/4ths" - 35 7/16ths" 35 7/16ths" -
Hilux Double Cab, 4dr Ute 12-15 (EU) -300mm 400mm - 900mm 900mm -
-11 -13/16ths" 15 3/4ths" - 35 7/16ths" 35 7/16ths" -
Hilux Double Cab, 4dr Ute 12-15 (ZA) -300mm 400mm - 900mm 900mm -
-11 -13/16ths" 15 3/4ths" - 35 7/16ths" 35 7/16ths" -
Hilux Double Cab, 4dr Ute Sep 11-15 (AU) -300mm 400mm - 900mm 900mm -
-11 -13/16ths" 15 3/4ths" - 35 7/16ths" 35 7/16ths" -
Hilux DoubleCab, 4dr Truck 12-+ (US) -300mm 400mm - 900mm 900mm -
-11 -13/16ths" 15 3/4ths" - 35 7/16ths" 35 7/16ths" -
Hilux Single Cab, 2dr Ute 12-15 (NZ) -300mm - - 900mm - -
-11 -13/16ths" - - 35 7/16ths" - -
Hilux Single Cab, 2dr Ute 12-15 (AU) -300mm - - 900mm - -
-11 -13/16ths" - - 35 7/16ths" - -
Hilux Single Cab, 2dr Ute 12-16 (EU) -300mm - - 900mm - -
-11 -13/16ths" - - 35 7/16ths" - -
Hilux Single Cab, 2dr Ute 12-16 (ZA) -300mm - - 900mm - -
-11 -13/16ths" - - 35 7/16ths" - -
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Fitting Kit EN
K639
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
NOTE: Clamp images in these instructions may
not be representative of the clamps in this kit
4

Fitting Kit EN
K639
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
5

Fitting Kit EN
K639
●Remove locking screw.
●Apply protective strip as shown.
Trim if required.
●A = Clear
B = Grey
●Attach clamp to each leg. NOTE; clamps
may have labels showing their positions on
the vehicle (For example; "Front Right").
6

Fitting Kit EN
K639
●Refit locking screw so that it goes through
the hole in the clamp. Do not begin to
tighten the locking screw.
●Refer to the underside of the pad for the
part number.
●Place rubber pads (supplied with fitting kit)
on the vehicle roof. Pad may vary in shape
to that shown.
7

Fitting Kit EN
K639
●Make sure the pad fits into the holes
underneath the foot.
Fitment
●Clamps directly to edge of roof under the
doors
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Place crossbar on vehicle. Minimum
recommended spacing between the bars is
700mm (27 1/2") (unless otherwise stated).
●Adjust the legs on the crossbar so that they
are positioned equally from the ends of the
crossbar, and the clamps engage firmly on
the body work of the vehicle.
8

Fitting Kit EN
K639
●Tighten adjusting screw to 3 Nm (2.2 ft lb)
hand tight.
●Tighten locking screw on both legs evenly.
●Check crossbar is securely attached to the
vehicle.
9

Fitting Kit EN
K639
●Use keys to fit and lock covers
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10