Protekt AT150 Operation manual

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Instructions for use and installation of Anchor Point AT150
AT150
EN 795:2012 Typ A
Figure 2. Overall dimensions AT150
Figure 3. Method of device marking
Figure 4. Drilling mounting holes
in steel profiles
Figure 5. Installation of bolt fasteners
with anchor point on steel structure
Figure 8. Placement of EPDM pad
under anchor point AT150
Figure 9. Drilling holes for
anchor point AT150
Figure 10. Embedding throughbolts
in concrete.
Figure 11. Tightening anchor
point using torque wrench
Figure 7. Estimation of maximum permissible
unevenness of concrete structure
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EN795 Type A - Standard reference
Before use read the instruction manual
MM/YY (month/year) Date of manufacture
Max. 1
Maximum number of users
AT150 - Reference number of device
Manufacturer's designation
Figure 6. Method of screwing anchor point
on steel structure using torque wrench
Figure 1. Permissible directions
of anchor point loading
103
97
100
140
30,8
16
13
20º
20º
13 64
34
13
53
ed. 1/30-11-2018
0000001

OK!
NO!
Figure 12. Connecting fall protection system
1. General information
Anchor point AT150 is an anchor device class A conforming to EN 795 and is designed for protection of one person. Anchor point AT150 may be used
only as personal protective equipment which protects a user against a fall from a height, and cannot be used for lifting loads. The device is made of
aluminium alloy using pressure casting technique. In accordance with EN 795:2012 type A strength of this point is min. 12 kN in any direction. The
device is designed for protection of one person.
The maximum load that could be transmitted in service from the device to the static construction - 9 kN. This is the actual force which the anchor
point transfers onto the structure to which it is attached when a fall occurs.
If the device is used as a part of a fall arrest system, the user must be equipped with an element limiting maximum dynamic forces applied on user
while arresting a fall to max. 6 kN.
2. Overall dimensions of anchor point AT150
See fig. 2
3. Time of usage
Maximum time of usage of correctly operating devices is unlimited.
The device must be withdrawn from use immediately and destroyed if it has been used to arrest a fall or there are any doubts concerning its
function.
NOTE: Maximum time of use of the device depends on intensity and environment of use. If the device is used in heavy conditions, being exposed to
frequent contact with water, sharp edges, corrosive substances, extreme of temperatures, it may be necessary to withdraw the device after only one
use.
4. Periodic inspections
At least once a year, after every 12 months of use, it is necessary to carry out periodic detailed inspection of the device.
Periodic inspection shall be carried out by service point authorized by the Manufacturer located at the following address:
PROTEKT Grzegorz Łaszkiewicz
ul. Starorudzka 9
93-403 Łódź
or a competent person with adequate skills, trained in performing inspections of such equipment.
A trained person is a person who, based on own specialized education and adequate experience, has sufficient knowledge within installed protective
and rescue equipment, and is familiarized with applicable OHS regulations, guidelines and generally acknowledged technical rules to such extent
that is able to assess safety of use and correct application of protections.
After 5 years of use, it is recommended that periodic inspections are carried out by the manufacturer of the equipment or an entity authorised by
the manufacturer to carry out such inspections.
Before each use of the system check whether date of the next inspection is not expired. Do not use the device after this date. Before each use of the
system visually check the system for its integrity and technical condition and whether steel cable is tensioned.
If any defect or lack of integrity is found, do not use the point. If any doubts arise as for the use of the equipment, please contac. t the manufacturer
and never repair the equipment on your own!
A system which has been used to arrest a fall must be withdrawn from use immediately!
The system which has been used to arrest a fall may be admitted for use again after a detailed inspection is carried out by the manufacturer or an
authorised service point.
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When using the system, pay special attention to risks affecting the protective equipment operation or the user’s safety, and in
particular to kinks and rope movement on sharp edges, oscillatory falls, electricity, influence of extreme temperatures, equipment
damage, negative influence of environmental factors, chemical substances and contamination.
Do not modify, repair components of the system or replace them with non-original spare parts.
It’s recommended to mark the device with the date (month and year) of next inspection date using a special sticker – see it below.
Attention: Before the first use mark
the date of the first inspection
(date of first use +12 months).
Don't use the device after this date.
5. Device marking
See fig. 3
6. Installation of anchor point
• Before anchor point AT150 is installed, it must be stored in a place which is: clean, free from any vapours of corrosive substances, and
in conditions preventing its mechanical damage. Also please take into account environmental conditions present in the place of
installation which may cause corrosion of anchor point and fasteners.
• Installation of the anchor point must be carried out in accordance with rules of fixing on steel structures or concrete elements. When
fixing on metal surfaces use bolts M12 of any length and tension grade of no less than A2/70. When fixing on concrete surfaces use
throughbolts M12 or chemical anchors M12.
• Installation with use of anchors should be carried out in accordance with guidelines specified by the manufacturer of these elements.
• Follow general rules for use of personal fall protection equipment in accordance with EN 795:2012.
• For installation on a concrete surface using throughbolts or mechanical anchors the required strength of these surfaces should be
greater than 20MPa,
• Anchor point AT 150 should be installed above the workplace.
• Example installations are shown in figures
7. Installation on steel and concrete surfaces
Anchor point may be installed on steel structure the thickness of which is more than 3mm. Drill two holes of 12.5-13mm in diameter
spaced 100mm with possible error margin of up to 5mm. Figure no. 4. Strength of steel structure to which anchor point is to be
installed should be calculated and be no less than 12kN.
Fix anchor point AT150 in the drilled holes using M12 bolts of adequate length and strength class, accordingly:
• for galvanized bolts – strength class no lower than 8.8
• for stainless steel (A2) and acid resistant steel (A4) bolts – strength class no lower than 70. (Figure 5)
Bolts should be tightened using a torque wrench by applying a torque of no more than 40Nm. Increasing the torque may damage
aluminium structure of anchor point AT150 or break it in case of unevenness of contact surface (Figure 6).
Anchor point AT150 is suitable also for installation in concrete structures using mechanical anchors (throughbolts) or chemical anchors
of 12mm in diameter. For installation using mechanical and chemical anchors, keep closely to recommendations given by
manufacturers of these anchors (drilling depth, drill bit diameter, anchor torque).
Concrete structure should be dense and have no surface cracks or chips.
Mechanical strength of concrete should be no higher than 20MPa.
Before installation on concrete structure assess the surface for unevenness. If any unevenness greater than 2mm is found (Figure 7) on
anchor point installation line, use special EPDM rubber pad (PS150) to reduce stresses in aluminium structure of the anchor point
(Figure 8). In the case of a minor unevenness the rubber pad is not necessary.
Drill two holes of 12mm in diameter and depth of approx. 120mm, spaced 100mm +/- 5mm (Figure 9).
Fasteners, as anchors, should be placed in such holes using a hammer (in accordance with instructions for installation of anchors
(Figure 10).
Anchors should be tightened using a torque wrench with a torque value specified by the manufacturer (usually 40Nm) (Figure 11).
8. Connecting fall protection system to the AT 150
Fall protection system should be attached the AT150 with EN362 connectors only.The system should be connected to the AT150 in such
a way the function of any component of the system is not affected by, or interferes with the function of any other. See figure 12.
9. Essential principles for use of personal fall protection equipment
• Anchor point AT150 must be used in accordance with instruction manuals for personal fall protection equipment and standards:
- EN 361 - Full body harness
- EN352-3; EN355; EN360 - Personal fall protection equipment
- EN362 - Connectors
- EN 795 - Anchor points
NASTĘPNY PRZEGLĄD
20xx
20xx
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• Personal protective equipment should be used only by personnel trained in this respect.
• Personal protective equipment must not be used by a person with medical condition that could affect the safety of the equipment
user in normal and emergency use.
• Draw a rescue plan to be implemented whenever necessary.
• It is forbidden to make any alterations or additions to the equipment without the manufacturer's prior written consent.
• Any repair shall only be carried out by the equipment manufacturer or his certified representative.
• Personal protective equipment shall not be used for any purpose other than intended.
• Personal protective equipment provides individual protection and shall be used by one person only.
• Before each use make sure that all parts of the fall arresting system cooperate correctly. Periodically examine connections and fitting
of components of the equipment to prevent any accidental loosening or disconnection.
• It is forbidden to use a combination of equipment where function of any one item is affected by, or interferes with the function of
any other.
• Before each use of personal protective equipment, a pre-use check should be carried out to ensure that it is in a serviceable
condition and operates correctly.
• In particular, inspect all accessible elements of the equipment for any damages, excessive wear, corrosion, abrasion, cutting or
improper function. On individual devices pay particular attention to:
- in full body harness and work positioning devices: buckles, regulating elements, attachment points (buckles), webbing, seams, belt
loops;
- in energy absorbers: attachment loops, webbing, seams, housing, connectors;
- in lanyards and textile guides: rope, loops, thimbles, connectors, regulating parts, splices;
- in lanyards and steel guides: rope, wires, clamps, loops, thimbles, connectors, regulating parts;
- in retractable type fall arresters: lanyard or webbing, retractor and locking mechanism for proper operation, housing, energy
absorber, connectors;
- in guided type fall arresters: body, proper guiding, locking mechanism for proper operation, rollers, bolts and rivets, connectors,
energy absorber;
- in connectors (snap hooks): load-bearing body, rivets, main pawl, locking mechanism functionality.
• at least once a year, after every12 months of use, personal protective equipment must be withdrawn from use to carry out periodic
detailed inspection. Periodic inspection may be carried out by a properly trained and skilled person.
Periodic inspections can be carried out also by the equipment manufacturer or his authorized representative, or an authorized
company. Inspect in detail all accessible elements of the equipment paying attention to any damages, excessive wear, corrosion,
abrasion, cutting or incorrect function (see the above item.) In some cases, if the protective equipment has a complex design (e.g. fall
arresters), periodic inspections may be carried out by the equipment manufacturer, or his authorized representative only. After the
periodic inspection, date of the next inspection should be arranged.
• Regular periodic inspections are essential in respect of the equipment condition and safety of users which is dependant on the
equipment functionality and durability.
• During periodic inspection it is necessary to check the legibility of all the equipment markings (identity label of the device.)
• All information on protective equipment (name, serial no., purchase date and date of first use, name of user, information on repairs
and inspections and withdrawal from use) must be provided in the identity card of the device. It is the responsibility of the user
organisation to provide the identity card and to fill in the required details. The identity card should be filled in by a person responsible
for protective equipment. It is forbidden to use personal protection equipment if the identity card is not filled in.
• If the product is re-sold outside the original country of destination the reseller must provide instructions for use, for maintenance,
for periodic inspection and for repair in language of the country where the product is to be used.
• Personal protection equipment must be withdrawn from use immediately if any doubts arise in regard of its condition, or proper
operation. The device must not be used until the equipment manufacturer carries out the detailed inspection and gives his written
consent to use the equipment again.
• Personal protection equipment must be withdrawn from use immediately and destroyed if it has been used to arrest a fall.
• Full body harness is the only admissible device to be used to support the user body in personal fall protection equipment.
• In full body harness use only attaching points (buckles, loops) marked with capital letter "A" to attach a fall protection system.
• the anchor device or anchor point for the fall arrest system should always be positioned, and the work carried out in such a way, as
to minimise both the potential for falls and potential fall distance. The anchor device/point should be placed above the position of the
user . The shape and construction of the anchor device/point shall not allowed to self-acting disconnection of the equipment.
• it is obligatory to verify the free space required beneath the user at the workplace before each occasion of use the fall arrest system,
so that, in the case of a fall, there will be no collision with the ground or other obstacle in the fall path. The required value of the free
space should be taken from instruction manual of used equipment.
• there are many hazards that may affect the performance of the equipment and corresponding safety precautions that have to be
observed during equipment utilization, especially: - trailing or looping of lanyards or lifelines over sharp edges, - any defects like
cutting, abrasion, corrosion, - climatic exposure, - pendulum falls, - extremes of temperature, - chemical reagents, - electrical
conductivity.
• personal protective equipment must be transported in the package (e.g.: bag made of moisture-proof textile or foil bag or cases
made of steel or plastic) to protect it against damage or moisture.
• the equipment can be cleaned without causing adverse effect on the materials in the manufacture of the equipment. For textile
products use mild detergents for delicate fabrics, wash by hand or in a machine and rinse in water. For energy absorbers use only a
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damp cloth to wipe away dirt. It's forbidden to immerse energy absorbers into the water. Plastic parts can be cleaned only with water.
When the equipment becomes wet, either from being in use or when due cleaning, it shall be allowed to dry naturally, and shall be
kept away from direct heat. In metallic products some mechanic parts (spring, pin, hinge, etc.) can be regularly slightly lubricated to
ensure better operation.
• personal protective equipment should be stored loosely packed, in a well-ventilated place, protected from direct light, ultraviolet
degradation, damp environment, sharp edges, extreme temperatures and corrosive or aggressive substances.
10. Warranty
The manufacturer grants a warranty for 12 months from the date of purchase of the device. If a defect is found in any part, the
warranty and guarantee period for this part is extended by the time of repairs and effective removal of the defect found.
The warranty covers:
• Defects in material,
• Structural defects,
• Anti-corrosion coating defects
In order to keep the warranty, it is necessary to follow procedures of periodic inspections specified in item 4 of the Instruction manual.
11. Identity Card
IDENTITY CARD FOR ANCHOR POINT AT150 (conforming with EN365 )
Inspection and Repair
AT150
Reference number
of device
Location of installation
User name:
Date of first use
(installation)
Serial number:
..............................................................................
................................................................................................................................................................................
................................................................................................................................................................................
........................ ........................ ........................
Date of manufacture:
Date of
inspection Type of inspection / repair Remarks Date of next
inspection
Name and signature
of technician
No.
Date of purchase:
1
2
3
4
5
6
7
8
9
10
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