Prowinch PWR Series User manual

PWR Electric Chain Hoist 1 and 2 Speed
User’s Manual / Manual de usuario
Safety Warnings / Advertencias de Seguridad
SCAN CODE TO SEE
YASKAWA AC DRIVE - V1000 MANUAL

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PWR
| 2 | Version 1.0
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3PWR
Version 1.0 | 3 |
PWR1/PWR1i
PWR05 / PWR05i
PWR10 PWR20
PWR2/PWR2i
PWR5/PWR5i
1 Ton / Electric
Chain Hoist
1 - 2 Speed
1/2 Ton / Electric
Chain Hoist
1 - 2 Speed
10 Ton / Electric
Chain Hoist
1 Speed
20 Ton / Electric
Chain Hoist
1 Speed
2 Ton Electric
Chain Hoist
1 - 2 Speed
5 Ton Electric
Chain Hoist
1 - 2 Speed

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PWR
| 4 | Version 1.0
PWRC1/PWRC1iPWRC05 / PWRC05i
PWRC5/PWRC5iPWRC7/PWRC7i
1/2 Ton / Electric
Chain Hoist
Power Trolley
1 - 2 Speed
1 Ton / Electric
Chain Hoist
Power Trolley
1 - 2 Speed
5 Ton Electric
Chain Hoist
Power Trolley
1 - 2 Speed
7.5 Ton Electric
Chain Hoist
Power Trolley
1 - 2 Speed
PWR30
PWR3/PWR3i
30 Ton / Electric
Chain Hoist
1 Speed
3 Ton Electric
Chain Hoist
1 - 2 Speed

5PWR
Version 1.0 | 5 |
PWRC10 / PWRC10i PWRC20
PWRC2/PWRC2i PWRC3/PWRC3i
10 Ton / Electric
Chain Hoist
Power Trolley
1 - 2 Speed
20 Ton / Electric
Chain Hoist
Power Trolley
1 Speed
2 Ton / Electric
Chain Hoist
Power Trolley
1 - 2 Speed
3 Ton / Electric
Chain Hoist
Power Trolley
1 - 2 Speed

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PWR
| 6 | Version 1.0
PWR05M5 /
PWR05M5i
PWR1M5 /
PWR1M5i
PWR5M5 /
PWR5M5i
PWR2M5 /
PWR2M5i
PWR3M5 /
PWR3M5i
1 Ton / Electric
Chain Hoist
1 - 2 Speed
1/2 Ton / Electric
Chain Hoist
1 - 2 Speed
2 Ton Electric
Chain Hoist
1 - 2 Speed
3 Ton Electric
Chain Hoist
1 - 2 Speed
5 Ton Electric
Chain Hoist
1 - 2 Speed

7PWR
Version 1.0 | 7 |
PWRC05M5 /
PWR05M5i
PWRC5M5 /
PWRC5M5i
PWRC1M5 /
PWRC1M5i
PWRC3M5 /
PWRC3M5i
PWRC2M5 /
PWRC2M5i
1 Ton / Electric
Chain Hoist
1 - 2 Speed
1/2 Ton / Electric
Chain Hoist
1 - 2 Speed
5 Ton / Electric
Chain Hoist
1 - 2 Speed
2 Ton Electric
Chain Hoist
1 - 2 Speed
2 Ton Electric
Chain Hoist
1 - 2 Speed

Version 1.0
Version 1.0
8
Disclaimer
8
PROPERTY REGISTRY Nº 189487
ANY REPRODUCTION IS FORBIDDEN
PROPERTY OF PROWINCH® 2018 - V8.0 ALL RIGHTS RESERVED
PROWINCH LLC COMPANY WITH QUALITY MANAGEMENT SYSTEM
Prowinch® LLC declares that it has made available to the Customer each and every one of the security warnings related to the
purchased product and that, as a result, it does not assume any responsibility for any damages or losses that may be suered
by the client or third parties. cause or as a direct or indirect consequence of the breach or omission of any of the instructions or
safety warnings contained in the User Manual and Security
Warnings corresponding to the unit purchased.
In this sense, Prowinch® LLC will not be liable for accidents and / or damages to persons and / or property resulting from the
negligent use of the product.
In no case does Prowinch® LLC assume any liability arising from the use of these voluntary recommendations, and does not
oer any guarantee in relation to them. These recommendations do not take precedence over the current safety regulations of
the plant.
For purposes of enforcing the Warranty of the product purchased, Prowinch® LLC, will only be liable for any damage when it is
possible to prove that the user has followed each and every one of the warnings contained in the User Manual and Safety
Warnings.
1. It is the sole responsibility of the Client / User to verify that the acquired equipment, products and accessories comply with
the characteristics,
capacities, elements, components, accessories and other conditions for the use that the Client / user intends to give it.
2. It is also the sole responsibility of the Client / User to ensure that the equipment and products purchased are operated and
maintained in safety conditions and by personnel duly trained in the use thereof, also implementing all the security measures
necessary for prevent accidents or damages to people or property and observing the indications and warnings of the
corresponding manuals of use.
3. The possible support in the selection of the equipment, the capacities and characteristics required by the clients that Prow-
inch provides is delivered free of charge and provided based on the information of use and requirements indicated by the Cli-
ent itself, information that Prowinch does not It may not correspond to verify. In this way, it is in any case the sole and exclusive
responsibility of the Client -or who will use the equipment and products acquired- to ensure that they comply with the capabil-
ities, characteristics, up-to-date maintenance and everything necessary for a
correct and safe operation in relation to the intended use.
4. For personnel lifting Prowinch recommends the use of winches with 4 brakes. The use of winches of 3 or less brakes or safety
features lower than the maximum available, for personnel lifting, is the sole responsibility of the customer.
5. In order to guarantee the safety of the users of the equipment, especially those of Personnel, it is necessary to carry out the
inspections and maintenance of the equipment according to the recommended frequency in relation to its work cycle, as it is
described by the ASME B30 standards. It is mandatory to keep record and evidence the written and photographic reports of:
Maintenance, Start-up, Load Tests, Training, Certications, Inspections and Reports of failures and accidents.
6. The aforementioned reports must be sent by email to registr[email protected] within the rst 7 calendar days that said event
has occurred.
7. Compliance with the timely implementation of the mandatory activities described in points 6 and 7, plus all the activities
mentioned in the corresponding rules applied, are the sole responsibility of the user. Failure to comply with the foregoing,
releases Prowinch from any type of Liability and Warranty to the team, customer, sta and / or user or any other liability that
could be attributed to Prowinch.
The information contained in this manual may contain technical errors or inaccuracies, Prowinch® LLC, is not responsible for
errors typing, omission or incorrect information.
This manual is subject to change without prior notice. Download the latest version available at www.prowinch.com
Always check www.prowinch.com for latest information regarding this product.
PROWINCH® DISCLAIMER

Version 1.0Version 1.0
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Hoists, Cranes and other Liing and material-movement related equipment USERS,
must be knowledgeable about the safe and proper use of this equipment and be aware
of their responsibilities as outlined in all applicable standards and regulations.
e ASME/ANSI B30 Standard contains provisions that apply to the construction,
installation, operation, inspection, testing, maintenance, and use of cranes and other
liing and material-movement related equipment.
As OSHA’s, ASME and ANSI standards state, the installation, setup and operation of
these units and equipment shall be performed by a qualied person.
OSHA requires rated load tests for new and altered cranes, OSHA’s standard at 29
CFR 1910.179(k) states:
Operational tests.
Prior to initial use all new and altered cranes shall be tested to insure compliance with
this section including the following functions:
Hoisting and lowering.
Trolley travel.
Bridge travel.
Limit switches, locking and safety devices.
e trip setting of hoist limit switches shall be determined by tests with an empty
hook traveling in increasing speeds up to the maximum speed. e actuating mecha-
nism of the limit switch shall be located so that it will trip the switch, under all condi-
tions, in sucient time to prevent contact of the hook or hook block with any part of
the trolley.
Rated load test. Test loads shall not be more than 125 percent of the rated load unless
otherwise recommended by the manufacturer.
Once a rated load test is performed, paragraph 1910.179(k)(2) requires that “[t]he test
reports shall be placed on le where readily available to appointed personnel.”
In order to ensure Safety and installation requirements Prowinch requires Load Tests
to be performed prior to initial use for all Hoists, Winches and Cranes, as well as
other related components. Not fullling this requirement is dangerous, could lead to
equipment failure and will automatically void the warranty.
e B30 Standard is intended to:
(a) Prevent or minimize injury to workers, and otherwise provide for the protection
of life, limb, and property by prescribing safety requirements.
(b) Provide direction to manufacturers, owners, employers, users, and others con-
cerned with, or responsible for, its application.
Safety Bulletin

Version 1.0
Version 1.0
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10
(c) Guide governments and other regulatory bodies in the development, promulga-
tion, and enforcement of appropriate safety directives.
e equipment covered by the B30 Standard is subject to hazards that cannot be abat-
ed by mechanical means, but only by the exercise of intelligence, care, and common
sense. It is therefore essential to have personnel involved in the use and operation of
equipment who are competent, careful, physically and mentally qualied, and trained
in the proper operation of the equipment and the handling of loads. Serious hazards
include, but are not limited to, improper or inadequate maintenance, overloading,
dropping or slipping of the load, obstructing the free passage of the load, and using
equipment for a purpose for which it was not intended or designed.
Failure to Read, Understand and Follow the information in the corresponding ASME
B30 Standard for your Hoist and Liing equipment may result in severe INJURY or
DEATH. It is YOUR RESPONSIBILITY to consider all risk factors and follow all the
equipment related ASME B30 standard, which comprises the following volumes:
B30.1 Jacks, Industrial Rollers, Air Casters, and Hydraulic Gantries.
B30.2 Overhead and Gantry Cranes (Top Running Bridge, Single or Multiple Girder,
Top Running Trolley Hoist).
B30.3 Tower Cranes.
B30.4 Portal and Pedestal Cranes.
B30.5 Mobile and Locomotive Cranes.
B30.6 Derricks.
B30.7 Winches.
B30.8 Floating Cranes and Floating Derricks.
B30.9 Slings.
B30.10 Hooks.
B30.11 Monorails and Underhung Cranes.
B30.12 Handling Loads Suspended From Rotorcra.
B30.13 Storage/Retrieval (S/R) Machines and Associated Equipment.
B30.14 Side Boom Tractors.
B30.15 Mobile Hydraulic Cranes.
B30.16 Overhead Hoists (Underhung).
B30.17 Overhead and Gantry Cranes (Top Running Bridge, Single Girder, Underhung
Hoist).
B30.18 Stacker Cranes (Top or Under Running Bridge, Multiple Girder With Top or
Under Running Trolley Hoist).
B30.19 Cableways.
B30.20 Below-the-Hook Liing Devices.
B30.21 Lever Hoists.
B30.22 Articulating Boom Cranes.
B30.23 Personnel Liing Systems.
B30.24 Container Cranes.
B30.25 Scrap and Material Handlers.
Safety Bulletin

Version 1.0
11 Safety Bulletin
11
DO NOT
DAILY CHECKLIST
1. DO NOT Operate, install, or repair the hoist unless trained and authorized.
2. DO NOT Operate the hoist unless you have rst read the operator’s manual.
3. DO NOT Operate the hoist without appropriate PPE and without performing a
pre-shi inspection.
4. DO NOT Operate the hoist if not complying with all required OSHA regulations.
5. DO NOT Li more than the rated load.
6. DO NOT Li people or li loads over people.
7. DO NOT Wrap the hoisting rope or chain around the load.
8. DO NOT Operate with the chain/rope not properly seated in the sprockets, drum,
or sheave.
9. DO NOT Operate unless the direction of the hook travel agrees with the direction
shown on the control.
10. DO NOT Operate the hoist unless the hook travel limit devices function properly.
(Test without a load PRE-SHIFT )
11. DO NOT Operate the hoist with twisted, kinked, damaged, dirty, or unlubricated
chain or rope.
12. DO NOT Operate a damaged or malfunctioning hoist.
13. DO NOT Operate the hoist when the hook is not centered under the hoist
14. DO NOT Remove or obscure this tag or other WARNING & SAFETY LABELS.
B30.26 Rigging Hardware.
B30.27 Material Placement Systems.
B30.28 Balance Liing Units.
B30.29 Self-Erecting Tower Cranes.
B30.30 Ropes.
TAGGED HOIST: Ensure the crane or hoist is not tagged out of order.
CONTROL DEVICES: Test Run. Ensure all motions agree with control device mark-
ing.
BRAKES: Check all motions for excessive dri and abnormal stopping distances.
HOOK: Check for damage, cracks, nicks, gouges, deformations on throat opening,
wear on saddle or load-bearing point, and twist.
HOOK LATCH: Check for proper operations.
Safety Bulletin

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WIRE ROPE: Check for broken wires, broken strands, kinks, and deformation or
damage to the rope structure.
CHAIN: Check for corrosion, wear, elongation, twist, nicks, or gouges. Keep Chain/
Wire Rope Clean and Lubricated.
REEVING: Check the rope for proper reeving and that rope parts are not twisted.
LIMIT SWITCHES: Ensure that all limit devices stop liing motion before the load
block or chain/rope stop strikes the hoist.
OIL LEAKAGE: Check for any signs of oil leakage on the crane/hoist and the oor.
UNUSUAL SOUNDS: Check for unusual sounds from the hoist while operating.
WARNING & SAFETY LABELS: Ensure that labels are not missing and they are
legible.
Safety Bulletin

13 Safety Precautions
Version 1.0 | 13 |
Thank you for purchasing our Prowinch® Electric Chain Hoist.This User Manual provides im-
portant information for personnel involved with installation, operation, and maintenance
of this product. Read this User Manual before installing, operating, or maintaining product.
1. SAFETY PRECAUTIONS
Mandatory use of:
Hard Hat Safety Glasses Safety Gloves Safety Shoes
Prowinch® Electric Chain Hoist is designed for safe
and reliable service if operated according to User
Manual.
Respect all warnings for personnel and third party
safety. Inadequate operation may cause injuries or
damage equipment.
Read and understand this User Manual carefully
before installation and commission of equipment.
Keep this User Manual in an accessible place for
consultation.
With compact structure, light weight and ease of use, PWR
and PRWC models are preferred hoists for daily use in fac-
tories, mines, sea ports and warehouses.
Hoists used improperly may harm users and result in
wounds, injuries or death. This User Manual highlights
symbols and notes for caution, warning and danger. Atten-
tion to these areas ensures safety of operator.

14
Safety Precautions
| 14 | Version 1.0
Safety Precautions
This symbol indicates a dangerous sit-
uation which if not avoided may cause
minor or moderate wounds. It is also
used for indicating unsafe practices
This symbol indicates a potentially
dangerous situation which if not
avoided may cause severe injuries
or death
All operators and other users who are near the steel chain or its load must wear required
safety equipment: gloves, safety helmet / hard hat, safety shoes and eye protection.
Before installing, removing, inspecting, or performing any maintenance on the hoist,
the unit must be unplugged, locked out, and tagged out. Do not use this equipment in
hazardous locations.
Read and understand the contents of this User Manual thoroughly before handling the prod-
uct. Practicing correct and safe operating procedures and carrying out the recommended pre-
ventative maintenance will ensure a long, reliable, and safe service.
After carefully reading and understanding the User Manual, store it for future reference.
WARNING: DANGER:

15 Safety Precautions
Version 1.0 | 15 |
Before using equipment:
During Operation:
ALWAYS
NEVER
• Read and understand instructions in this User Manual and labels associated with hoist before operating
equipment.
• Wear appropriate clothing: Do not wear jewelry or loose clothes as they might get attached to chain or
hook.
• Wear leather gloves.
• Wear non-slippery safety shoes, helmet, and eye protection.
• Perform full check of hoist. Check for damaged parts or unusual characteristics. Keep a safe distance:
suggested distance is at least 1.5 times length of hoist’s chain. Broken or loose chain may cause injuries or death.
• Check hoist and chain are properly lubricated.
• Secure electric chain hoist to a suitable support.
• Visually inspect all electric chain hoists in addition to regular and maintenance inspections
• Refer to maximum load capacity displayed on ID plate of hoist, not capacity of hook.
• Stop operation immediately if unauthorized personnel enter working area.
• Check state of hoist: If engine gets too hot, stop hoist and let it cool for a while.
• Stop, check, and secure load if hoist stops or loses movement during operation.
• Focus on operation. Pay attention at all times and keep proper balance.
• Unplug hoist after operation.
• Exceed maximum load capacity.
• Operate damaged or malfunctioning hoist.
• Operate hoist if behaving unusually.
• Lift, support, transport people, or lift or support loads over people.
• Walk over chain.
• Operate electric chain hoist with twisted, kinked, damaged or worn load chain.
• Use load chain as a sling around load.
• Operate a hoist if ID plate or safety labels are missing or illegible.
• Operate electric chain hoist when exposed to rain or water.
• Use if operator is sick or not completely attentive.

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Safety Precautions
| 16 | Version 1.0
• Leave hoist unattended if energized or loaded.
• Operate hoist unless load is centered.
• Operate beyond limits of load chain or extend chain.
• Use load chain or hook as an electrical or welding ground.
• Remove labels on electric chain hoist.
• Use hoist to lift load at an angle, nor pull or drag load
Inspection, Maintenance and Repairs:
• Only trained and authorized personnel may make repairs to equipment.
• Use only original Prowinch® parts. The use of any other part immediately voids warranty.
• Failure to use only original Prowinch® parts may endanger operator.
ALWAYS
NEVER
• Check quality of electrical connections.
• Check chain and keep it lubricated.
• Prevent others from being beneath load.
• Regularly inspect and maintain hoist.
• Check correct installation of hoist before using.
• Avoid contact with explosive gases or materials.
• Overload.
• Transport people or animals.
• Stand below load.
• Use hoist if exposed to rain, snow, or electrical storm.
• Leave load suspended for extended period of time. This may cause component deformation an accident.
• Exceed designated operating temperatures stated in this User Manual (dier depending on model).
• Expose hoist to water, sand, corrosive environment or other substances which may damage equipment.

17 Safety Precautions
Version 1.0 | 17 |
1. Do not overload 2. Check the quality of the elec-
trical
3. Periodically check the chain
and keep it lubricated.
4. Do not transport people or
animals.
5. Do not place under load and
prevent others from doing so.
6. Do not use hoist if exposed to
rain, snow or lightning.
7. Regularly inspect and main-
tain your hoist.
8. Always check correct hoist
installation before use.
9. Do not leave the load
suspended for long periods of
time. It may cause deformation of
the component or cause an acci-
dent.

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Safety Precautions
| 18 | Version 1.0
GENERAL ENVIROMENTAL PRECAUTIONS
WARNINGS
Do not exceed the operating temperatures for
which the hoist is designed. This is stated in this
manual and may vary depending on the model.
When exposed to water, sand, corrosive envi-
ronment and / or Other potentially harmful
substances may damage the equipment.
Avoid contact with gases or
explosive materials.

19 Safety Precautions
Version 1.0 | 19 |
Hanging Pendant Control
Do not install the pendant control cable without the strain relief cable (steel cord).
Make sure to connect both cables.
DANGER:
XX
1
1
1

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Specications
| 20 | Version 1.0
1. Electric Trolley
2.Upper and lower
limit switch
3. Chain Wheel
4. Chain Bag
5. Control System
The range of ange width is adjustable.
Motor include disc type brakes. Side
guide are to promote the trolley motion
smooth and minimize the wear of wheel
and beam.
The limit switch will cut o the motor cir-
cuit and prevent the damage to hois struc-
ture and load chain when over-lifting or
over-lowering happens.
Increasing the number of load sheave pock-
ets helps relieve vibrations produced by
revolving polygonal sheave on the hoist’s
body and load chain.
Canvas chain containers is a standard t-
tings. Operation fabricated steel containers
are available for long lift applications.
The length of the control is 4 feet less than
the lifting height, which allows it to be eas-
ily operated from ground-level. An optional
wireless remote control is available for extra
convenience.
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