PSH MOTOPLAT VC-11R User manual

MOTOPLAT VC-11R
POS SERVICE HOLLAND
Instrucon Manual
• Handheld On-car alternator tester
• Tests all modern computer controlled alterna-
tors even start/stop
• Diagnose an alternator that is communicang
with the ECU of the car
• Tests the alternator, commands from ECU and
wiring while sll mounted
• Aordable for every car branch

Motoplat VC-11R Instrucon Manual
IMPORTANT INFORMATION
Safety warning
Electrical devices should be installed and operated in such a way that all applicable safety requirements
are met. It is your responsibility as an installer to ensure that you idenfy the relevant safety standards and
comply with them. Failure to do so may result in damage to equipment and personal injury. In parcular,
you should study the contents of this guide carefully before installing or operang the equipment.
People who start using this product should review carefully this instrucon manual, or have had a training
from a qualied person.
The use of electrical equipment is enrely at your own risk and Pos Service Holland is under no circum-
stances responsible for any incidental, consequenal or special damages of any kind whatsoever,
including but not limited to lost prots arising from or in any way connected with the use of the automated
test equipment or this manual.
Since this tester operates in conjuncon with car electronics, you should also be aware of car electronics
and automove technology and the associated safety requirements.
- Pos Service Holland -
Pos Service Holland Page 2
Environment
The tester should be installed in a weather protected area where heat, humidity or any other climate
situaon can not damage the tester.

Motoplat VC-11R Instrucon Manual
Pos Service Holland Page 3
Index
1 General Informaon
1.0 General informaon about the Motoplat VC-11R alternator tester 4
2 Installaon
2.0 Connect Motoplat VC-11R tester to power source 5
2.1 Connect the Motoplat VC-11R tester to the alternator (COM) 6
2.2 Connect the Motoplat VC-11R tester to the alternator (Ford / Opel) 6
3 Instrucons
3.0 Plug / Buon explanaon 7
4 Systems
4.0 COM LIN_1 8
4.1 COM LIN_2 9
4.2 COM BSS 10
4.3 COM BSS_2 11
4.4 COM BSS_3 12
4.5 PWM (Focus / Mondeo) 13
4.6 PWM (Opel / GM) 14
4.7 DFM Explanaon 15
5 Support
5.0 Contact Informaon 16

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Secon 1 – General informaon
1.0 General informaon about Motoplat VC-11R alternator tester:
The Motoplat VC-11R is an alternator tester that allows you to check and test an alternator that is mounted
on the latest cars, such as: BMW, Mercedes Benz, Volkswagen and Audi.
This alternators are controlled by:
COM (LIN / Start-Stop) PSA / Mercedes Benz / Chrysler / Volks Wagen /
BMW / Audi / Skoda /Seat / Honda / Toyota /
Porsche / Renault / Fiat / Volvo / Ford / Landrover
COM (BSS 1,2,3) BMW / Rolls Royce / Renault / Mini / Audi / Volks
Wagen / Mercedes Benz (old types)
PWM Ford Group / Mazda / Landrover / GM / Scania
PD Drive Mazda
RLO Toyota (sense)
CHyundai / Kia / Nissan (from 2005) / Honda
DFM (Posive / Negave / 24 Volt) Mercedes Benz / Volkswagen / Audi / PSA / Honda
/ Toyota
Aer selecng the right mode, the VC-11R alternator tester only takes a few seconds to automacally iden-
fy the type of regulator used on the alternator that needs to be tested (Lin_1, Lin_2, BSS_1,2,3).
If connected, the monitor will also display informaon about the DFM signal while the tester is checking
the PWM.
Inial seng of the VC-11R voltage is 14.5V, but it can be changed by pressing the buons ‘15.5V’, ‘13.5V’,
‘12.5V’ or the ‘OFF’ buon. This duplicates the actual situaon in the car during charging.
The DFM signal is displayed in percentage (%), which allows you to evaluate the performance during charg-
ing at a specic moment.

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Secon 2 – Installaon
2.0 Connect Motoplat VC-11R tester to power source:
The Motoplat VC-11R works in combinaon with the car
electronics. That is why it is necessary to connect the VC-
11R to the car baery by using the cables +B and GND.
• Aach the red +B cable to the 12V socket of the car
baery.
• Aach the black GND cable to the Ground of the car
baery.
(Note: The VC-11R needs to be connected to the same
power source as the alternator!)
+B
GND

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2.1 Connect the Motoplat VC-11R tester to the alternator:
COM
• Disconnect the alternator plug cable of the car.
• Connect the plug cable to the VC-11R by using the
green output cable.
• Connect the VC-11R to the alternator’s plug connecon
by using the red input cable
When the VC-11R tester is connected correctly, it will turn
on automacally.
2.2 Connect the Motoplat VC-11R tester to the alternator:
Ford / Opel
• Disconnect the alternator plug cable of the car.
• Connect the plug cable to the VC-11R by using the blue
and yellow output cable
• Connect the VC-11R to the alternator’s plug connecon
by using the black input cable
When the VC-11R tester is connected correctly, it will turn
on automacally.

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Secon 3 – Instrucons
RST Processor restart (if tester freezes) or
idencaon of LIN/BSS regulators
MODE* Manual selecon buon of funcons
COM Communicaon with the alternator (LIN/BSS)
PWM Pulse Width Modulaon
DFM- Measurement input signal DFM (Pos./
Neg./24v.)
DFM+ Measurement input signal DFM (Pos./
Neg./24v.)
Output Output to the alternator
Input Input to car ECU
OFF No voltage setpoint
12,5V Voltage set point buon
13,5V Voltage set point buon
15,5V Voltage set point buon
3.0 Plug / Buon explinaon
Funcon Press Mode Buon
COM 0 mes + OFF
Signal Test Ford 1 mes + OFF
Generator Test Ford 2 mes + OFF
Signal Test Opel 3 mes + OFF
Generator Test Opel 4 mes + OFF
Mode Buon*
The funcons can be set by using the MODE buon:

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Secon 4 – Systems
4.0 COM LIN_1
Menu selecon Choose ‘COM’ in the menu and press ‘OFF’
Tester automacally begins to idenfy the alternator control system
Aer, press ‘Mode’ for Generator Test
System COM LIN 1.3 / H Baud = 9600
Connecon (A) COM (output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = Mechanical / Electrical / Temperature / VSP doesn’t change
1.
1.
2.
2.

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4.1 COM LIN_2
Menu selecon Choose ‘COM’ in the menu and press ‘OFF’
Tester automacally begins to idenfy the alternator control system
Aer, press ‘Mode’ for Generator Test
System COM LIN 2.1 / H Baud = 19200
Connecon (A) COM (output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = Mechanical / Electrical / Temperature / VSP doesn’t change
1.
1.
2.
2.

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4.2 COM BSS
Menu selecon Choose ‘COM’ in the menu and press ‘OFF’
Tester automacally begins to idenfy the alternator control system
Aer, press ‘Mode’ for Generator Test
System COM BSS_1
Connecon (A) COM (output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = Mechanical / Electrical / Temperature / VSP doesn’t change
1.
1.
2.
2.
In some cases when tesng BSS protocols, aer the VC-11R idenes the protocol it starts to „lose” the
idencaon and tries to idenfy it again and again. When this happens, you have to press 13,5 and 15,5
buons simultaneously, what puts the tester into manual mode, allowing you to connue the test.
It happens because the signal contains not only data for alternators, but also some „useless” informaon
that can interfere with the tester.

Motoplat VC-11R Instrucon Manual
Motoplat VC-11R Instrucon Manual
Pos Service Holland Page 11
4.3 COM BSS_2
Menu selecon Choose ‘COM’ in the menu and press ‘OFF’
Tester automacally begins to idenfy the alternator control system
Aer, press ‘Mode’ for Generator Test
System COM BSS_2
Connecon (A) COM (output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = Mechanical / Electrical / Temperature / VSP doesn’t change
1.
1.
2.
2.

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4.4 COM BSS_3
Menu selecon Choose ‘COM’ in the menu and press ‘OFF’
Tester automacally begins to idenfy the alternator control system
Aer, press ‘Mode’ for Generator Test
System COM BSS_3
Connecon (A) COM (output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = Mechanical / Electrical / Temperature / VSP doesn’t change
1.
1.
2.
2.

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4.5 PWM (Focus / Mondeo)
Menu selecon For tesng the Ford Signal, select ‘Signal Test Ford’ using the mode buon and
press o.
To test the alternator, click rst RST’to return to the menu screen.
With the mode buon select ‘Generator Test Ford’ and press OFF.
System PWM (Focus / Mondeo)
Connecon (A) PWM (DFM / Output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = ERR / VSP doesn’t change
1.
1.
2.
2.

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4.6 PWM (Opel / GM)
Menu selecon For tesng the Opel Signal, select ‘Signal Test Opel’ using the mode buon and
press o.
To test the alternator, click rst RST’to return to the menu screen.
With the mode buon select ‘Generator Test Opel and press OFF.
System PWM (Opel / GM)
Connecon (A) PWM (DFM / Output / Input)
A.
3.
1. Field duty cycle Increase as high as possible by acvang the car accessories
2. Voltage output Pass when it’s close to the set voltage (+/- 0,4V deviaon)
3. Voltage set-point Voltage can be changed by pressing buons 12,5V / 13,5V / 15,5V / OFF
(With low load only!)
4. Pass
Error
Pass = If you can change VSP / No message
Error = ERR / VSP doesn’t change
1.
1.
2.
2.

Motoplat VC-11R Instrucon Manual
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Pos Service Holland Page 15
4.7 DFM Explanaon
DF(M) stands for Digital Field Monitor.
Every alternator brand has a dierent abbreviaon for the DF(M) connecon, for example: FR(Field Return),
DF(Digital Field) , DFM(See above), M(Monitor), LI(Load Indicator).
They all funcon in the same way.
Funcon:
About the DFM connecon there is a posive and negave measurement and both work with a block pulse.
When the alternator load increases the block pulse depending on the car applicaon becomes wider or
smaller. This is measured in % also called PWM(Pulse Width Modulaon).
The car ECU then knows what the load is at a specic moment during charging.
If the load is too high the car ECU can shut down some car accessories and or increase the idle speed.

Secon 5 – Support
POS SERVICE HOLLAND
5.0 Contact Informaon:
Pos Service Holland BV
Schtse Kade 47c
1244NV ’s-Graveland
Holland
Telephone: +31 (0)35-656 3180
Fax: +31 (0)35-656 0409
Email: [email protected]
Website: www.psh.nl
Technical support
Contact person: Nardo Stremmelaar
Telephone: +31 (0)35-656 8503
Mobile: +31 (0)65-333 2341
Email: [email protected]
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