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  9. Puls DIMENSION CP20.241-R1 User manual

Puls DIMENSION CP20.241-R1 User manual

Headquarters: PULS GmbH, Elektrastr. 6, 81925 Munich, Germany, www.pulspower.com
German
y
+49 89 9278 0
China +86 512 62881820
France +33 478 668 941
North America +1 630 587 9780
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ustria +43 2764 3213
Singapore +65 6684 2310
Switzerland +41 56 450 18 10
United Kingdom +44 1525 841001
The information in this document is believed to be accurate and reliable and may change without notice.
EN CP20.241-R1, CP20.241-R1-C1 Installation Manual Redundancy Power Supply
1-Phase, 24V, 20A, 480W
DE CP20.241-R1, CP20.241-R1-C1 Installationsanleitung Stromversorgung mit eingebauter Redundanz
1-Phase, 24V, 20A, 480W
FR CP20.241-R1, CP20.241-R1-C1 Manuel d'installation Alimentation électrique à redondance intégrée
1-Phase, 24V, 20A, 480W
ES CP20.241-R1, CP20.241-R1-C1 Manual de instalación Fuente de alimentación redundante
1-Phase, 24V, 20A, 480W
IT CP20.241-R1, CP20.241-R1-C1 Manuale di Installazione Alimentazione ridondante
1-Phase, 24V, 20A, 480W
PT CP20.241-R1, CP20.241-R1-C1 Manual de instalação Fonte de alimentação redundante
1-Phase, 24V, 20A, 480W
Doc. ID: PU-426.015.11-xxD (2019-09-17-MR1)
Read this first! English Vor Inbetriebnahme lesen! Deutsch
Before operating this device please read this manual thoroughly and retain this manual for
future reference! This device may only be installed and put into operation by qualified
personnel. If damage or malfunction should occur during operation, immediately turn power
off and send device to the factory for inspection. The device does not contain serviceable
parts. The information presented in this document is believed to be accurate and reliable and
may change without notice. For any clarifications the English translation will be used.
Bitte lesen Sie diese Warnungen und Hinweise sorgfältig durch, bevor Sie das Gerät in Betrieb
nehmen. Bewahren Sie die Anleitung zum Nachlesen auf. Das Gerät darf nur durch
fachkundiges und qualifiziertes Personal installiert werden. Bei Funktionsstörungen oder
Beschädigungen schalten Sie sofort die Versorgungsspannung ab und senden das Gerät zur
Überprüfung ins Werk. Das Gerät beinhaltet keine Servicebauteile. Die angegebenen Daten
dienen allein der Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im
Rechtssinne aufzufassen. Im Zweifelsfall gilt der englische Text.
WARNING Risk of electrical shock, fire, personal injury, or death: WARNUNG Missachtung nachfolgender Punkte kann einen elektrischen
Schlag, Brände, schwere Unfälle oder Tod zur Folge haben:
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Do not open, modify or repair the device.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on and immediately after power-off. Hot surfaces may cause
burns.
- Schalten Sie die Eingangsspannung vor Installations-, Wartungs- oder Änderungsarbeiten
ab und sichern Sie diese gegen unbeabsichtigtes Wiedereinschalten.
- Führen Sie keine Änderungen oder Reparaturversuche am Gerät durch. Gerät nicht öffnen!
- Verhindern Sie das Eindringen von Fremdkörpern, wie z.B. Büroklammern und Metallteilen.
- Betreiben Sie das Gerät nicht in feuchter Umgebung oder in einer Umgebung, bei der mit
Betauung oder Kondensation zu rechnen ist.
- Gehäuse nicht während des Betriebes oder kurz nach dem Abschalten berühren. Heiße
Oberflächen können Verletzungen verursachen.
A lire avant mise sous tension! Français Lea primero! Español
Veuillez lire ces instructions de montage et d'entretien avant de mettre l'alimentation sous
tension. Conservez ce manuel qui vous sera toujours utile. Cette alimentation ne doit être
installée que par du personnel qualifié et compétent. En cas de dommage ou
dysfonctionnement, coupez immédiatement la tension d’alimentation et retournez l’appareil à
l’usine pour vérification. ! L’alimentation ne contient pas de pièces échangeables Les
données indiquées dans ce document servent uniquement à donner une description du
produit et n'ont aucune valeur juridique. En cas de divergences, le texte anglais fait foi.
Conserve este manual como referencia para futuras consultas. La fuente de alimentación solo
puede ser instalada y puesta en funcionamiento por personal cualificado. Por favor lea
detenidamente este manual antes de conectar la fuente de alimentación. Si se produce un fallo
o mal funcionamiento durante la operación, desconecte inmediatamente la tensión de
alimentación. En ambos casos, el equipo debe ser inspeccionado en fábrica. La información
presentada en este documento es exacta y fiable en cuanto a la descripción del producto y
puede cambiar sin aviso. En casa de duda, prevalece el texto inglés.
AVERTISSEMENT
Prendre en compte les points suivants, afin
d'éviter toute détérioration électrique, incendie,
dommage aux personnes ou mort:
ADVERTENCIA
Riesgo de descarga eléctrica, incendio, accidente
grave o muerte:
- Mettre l’alimentation hors tension avant toute intervention sur celle-ci et s'assurer qu'il n'y
a pas risque de redémarrage.
- Ne pas ouvrir, modifier ou réparer l'alimentation.
- Veiller à ce qu'aucun objet ne rentre en contact avec l'intérieur de l'alimentation
(trombones, pièces métalliques).
- Ne pas faire fonctionner l'appareil dans un environnement humide ou dans un
environnement où il peut y avoir de la condensation.
- Ne pas toucher le carter pendant le fonctionnement ou directement après la mise hors
tension. Surface chaude risquant d’entraîner des blessures.
- Desconectar la tensión de red antes de trabajar en la fuente de alimentación. Evite una
posible reconexión involuntaria.
- No realizar ninguna modificación o reparación de la unidad. No abrir la unidad.
- Evitar la introducción en la carcasa de objetos extraños.
- No usar el equipo en ambientes húmedos. No operar el equipo en ambientes donde se
espere la formación de rocío o condensación.
- No tocar durante el funcionamiento ni inmediatamente después del apagado. El calor de la
superficie puede causar quemaduras graves.
Leggere prima questa parte! Italiano Leia primeiro! Portuguès
Prima di collegare il sistema di alimentazione elettrica si prega di leggere attentamente le
seguenti avvertenze. Conservare le istruzioni per la consultazione futura. Il sistema di
alimentazione elettrica deve essere installato solo da personale competente e qualificato. Se
durante il funzionamento si verificano anomalie o guasti, scollegare immediatamente la
tensione di alimentazione. In entrambi i casi è necessario far controllare l'apparecchio dal
produttore! I dati sono indicati solo a scopo descrittivo del prodotto e non vanno considerati
come caratteristiche garantite dell'apparecchio. In caso di differenze o problemi è valido il
testo inglese
Recomendamos a leitura cuidadosa das seguintes advertências e observações, antes de
colocar em funcionamento a fonte de alimentação. Guarde as Instruções para futura consulta,
em casos de dúvida. A fonte de alimentação deverá ser instalada apenas por profissionais da
área, tecnicamente qualificados. Se por acaso, durante a utilização ocorrer algum defeito de
funcionamento ou dano, desligue imediatamente a tensão de alimentação. Em ambos os casos,
será necessária uma verificação na Fábrica! Os dados mencionados têm como finalidade
somente a descrição do produto, e não devem ser interpretados como propriedades garantidas
no sentido jurídico. Em caso de duvidas aplica-se o texto em inglês.
AVVERTENZA
Il mancato rispetto delle seguenti norme può
provocare folgorazione elettrica, incendi, gravi
incidenti e perfino la morte:
ATENÇÃO
A não observância ou o incumprimento dos pontos a seguir
mencionados, poderá causar uma descarga elétrica, incêndios,
acidentes graves ou morte:
- Prima di eseguire interventi di installazione, di manutenzione o di modifica scollegare la
tensione di rete ed adottare tutti i provvedimenti necessari per impedirne il ricollegamento
non intenzionale.
- Non tentare di aprire, di modificare o di riparare da soli l'apparecchio.
- Impedire la penetrazione di corpi estranei nell'apparecchio, ad esempio fermagli o altri
oggetti metallici.
- Non far funzionare l'apparecchio in un ambiente umido. Non far funzionare l'apparecchio
in un ambiente soggetto alla formazione di condensa o di rugiada.
- Non toccare quando acceso e subito dopo lo spegnimento. La superficie calda può
causare scottature.
- Antes de trabalhos de instalação, manutenção ou modificação, desligue a tensão de
alimentação, protegendo-a contra uma nova ligação involuntária.
- Não efectue nenhuma modificação ou tentativa de reparação no aparelho. Quando
necessário contacte o seu distribuidor. Não abra o aparelho.
- Proteger a fonte de alimentação contra a introdução inadvertida de corpos metálicos, como
por ex., clipes ou outras peças de metal.
- Não usar o aparelho em ambientes húmidos. Não usar o aparelho em ambientes propensos
a condensações.
- Não tocar enquanto estiver em funcionamento, nem após a desligar. A superficie poderá
estar quente e provocar lesões.
EN CP20.241-R1, CP20.241-R1-C1 Installation Manual
Product Description
The CP20.241-R1 is a DIN-rail mountable single-phase-input power supply with a built-in decoupling
MOSFET for 1+1 or n+1 redundant power supply systems. It provides a floating, stabilized and
galvanically separated SELV/PELV output voltage.
The CP20.241-R1-C1 device is the same as the CP20.241-R1 but with conformal coated pc-boards.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as in
industrial control, process control, monitoring and measurement equipment or the like. Do not use this
device in equipment where malfunction may cause severe personal injury or threaten human life.
If this device is used in a manner outside of its specification, the protection provided by the device may
be impaired.
Installation Instructions
Install the device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up to
+45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to +70°C.
Use ferrules for wires on the input terminals. Ensure that all strands of a stranded wire enter the
terminal connection.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The housing does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III
according to IEC 60664-1.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use
without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN, TT or IT mains networks. The continuous voltage
between the input terminals and the PE potential must not exceed 300Vac.
The input can also be powered from a battery or a similar DC source. The continuous voltage between
the supply voltage and the PE/ground potential must not exceed 375Vdc.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 5000m (16400ft). Above 2000m (6560ft) a reduction in
output current and over voltage category is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and
right side. Increase the 5mm to 15mm in case the adjacent device is a heat source. When the device
is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without
additional protection device. If an external fuse is utilized, do not use circuit breakers smaller than 10A
B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D T4 locations and for use in Group
II Category 3 (Zone 2) environments.
Classification: ATEX: EPS 17 ATEX 1 089 X, II 3G EX ec nC IIC T4 Gc / IECEx EPS 17.0046X
WARNING EXPLOSION HAZARDS!
Do not use with DC input voltages.
Do not use with AC input voltages below 90Vac.
Use only in standard vertical mounting orientation with the input terminals on bottom of the unit.
Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off or
the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54
and fulfils the requirements of the EN 60079-0.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including unlimited inductive and capacitive loads. If capacitors with a capacitance >1F
are connected, the unit might charge the capacitor in an intermittent mode.
Do not apply return voltages from the load to the output higher than 35V.
The green DC-OK LED reports an output voltage above 22Vdc of a running device.
The DC-OK relay monitors the output voltage and the contact is closed when the DC-OK LED is on.
Contact ratings: 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A for resistive loads.
The device is equipped with an over-temperature protection. In case of a high temperature, the output
shuts down and starts automatically again after cooling off.
At heavy overloads (when output voltage falls below 13V), the device delivers continuous output
current for 2s. After this, the output is switched off for 18s before a new start attempt is automatically
performed. This cycle is repeated as long as the overload exists.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
exceed +70°C. Above +37°C, the sum of output current must be reduced. The device is featured with
a "soft output regulation characteristic" in order to achieve current share between multiple devices,
when they are connected in parallel. The "soft output regulation characteristic" regulates the output
voltage in such a manner that the voltage at no load is approx. 4% higher than at nominal load.
Energize all units at the same time. It also might be necessary to cycle the input power (turn-off for at
least five seconds), if the output was in overload or short circuit.
Same devices can be connected in series for higher output voltages. It is allowed to connect as many
devices in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32V. The output
shuts down and performs three restart attempts. If the failure continues, the output shuts down. Cycle
input power to reset.
Technical data
A
ll values are typical figures specified at 230Vac 50Hz input voltage, 20A
output load, 25°C ambient temperature and after a 5 minutes run-in time
unless otherwise noted.
Output voltage DC 24V 0%/+6%
Adjustment range - Not adjustable
Output current 24A Below +45°C ambient
20A At +60°C ambient
15A At +70°C ambient
Derate linearly between +45°C and +70°C
Input voltage AC
A
C 100 - 240V -15%/+10%
Mains frequency 50 – 60Hz ±6%
Input current AC 4.28 / 2.25A At 120 / 230Vac
Power factor 0.99 / 0.98 At 120 / 230Vac
Input voltage DC DC 110 - 150V ±20%
Input current DC 4.64A At 110Vdc
Input inrush current 10 / 4.5A pk At 120 / 230Vac
Efficiency 93.8 / 95.2% At 120 / 230Vac
Power losses 31.7 / 24.2W At 120 / 230Vac
Hold-up time 32ms
Temperature range -40 to +70°C
Max. wire size (litz wire) 4mm² Power terminals
Wire size AWG
A
WG 20-10 Power terminals
Max. wire diameter 2.8mm Power terminals
Wire stripping length 10mm / 0.4inch Power terminals
Max. wire size (litz wire) 1.5mm² Signal terminals
Wire size AWG
A
WG 24-16 Signal terminals
Max. wire diameter 1.6 mm Signal terminals
Wire stripping length 7mm / 0.28inch Signal terminals
Size (wxhxd) 48x124x127mm Without DIN-rail
Weight 830g / 1.83lb
Functional diagram
Output
Over-
Voltage
Protection
PFC
Converter
Power
Converter
Output
Filter
Output
Power
Manager
Temper-
ature
Shut-
down
Input Fuse
Input Filter
Input Rectifier
Inrush Current
Limiter
L
N
13
14
Output
Voltage
Regulator
Output
Voltage
Monitor
V
OUT
DC-ok
Contact
DC-ok
LED
DC-ok
Relay
De-
coupling
+
+
-
-
-
Output characteristic
Output voltage
35A
24V
Output current
12V
0V
5A 15A 20A 25A0A 10A
A: continuous current
B: intermitted current
30A
A
B
Temperature range
Allowed output current
Ambient temperature
0A
-40
A: continuous
B: short term (max. 5s)
24A
+250 +45 +70°C
15A
AB
20A
+60

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