Puls ML60.241 User manual

Headquarters: PULS GmbH, Elektrastr. 6, 81925 Munich, Germany, www.pulspower.com
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The information in this document is believed to be accurate and reliable and may change without notice.
EN ML60.241 Installation Manual Power Supply 1-Phase, 24V, 2.5A, 60W
DE ML60.241 Installationsanleitung Stromversorgung 1-Phase, 24V, 2.5A, 60W
FR ML60.241 Manuel d'installation Alimentation d'Énergie 1-Phase, 24V, 2.5A, 60W
ES ML60.241 Manual de instalación Fuente De Alimentación 1-Phase, 24V, 2.5A, 60W
Doc. ID: PU-377.015.yy-xxZ (2018-10-30-MR1)
Read this first! English Vor Inbetriebnahme lesen! Deutsch
Before operating this device, please read this manual thoroughly and retain this
manual for future reference! This device may only be installed and put into operation
by qualified personnel. If damage or malfunction should occur during operation,
immediately turn power off and send device to the factory for inspection. The device
does not contain serviceable parts. The information presented in this document is
believed to be accurate and reliable and may change without notice. For any
clarifications, the English translation will be used.
Bitte lesen Sie diese Warnungen und Hinweise sorgfältig durch, bevor Sie das
Gerät in Betrieb nehmen. Bewahren Sie die Anleitung zum Nachlesen auf. Das
Gerät darf nur durch fachkundiges und qualifiziertes Personal installiert werden. Bei
Funktionsstörungen oder Beschädigungen schalten Sie sofort die
Versorgungsspannung ab und senden das Gerät zur Überprüfung ins Werk. Das
Gerät beinhaltet keine Servicebauteile. Die angegebenen Daten dienen allein der
Produktbeschreibung und sind nicht als zugesicherte Eigenschaften im
Rechtssinne aufzufassen. Im Zweifelsfall gilt der englische Text.
WARNING Risk of electrical shock, fire, personal injury, or death: WARNUNG Missachtung nachfolgender Punkte kann einen
elektrischen Schlag, Brände, schwere Unfälle oder
Tod zur Folge haben:
Turn power off before working on the device and protect against inadvertent re-
powering.
Do not open, modify or repair the device.
Use caution to prevent any foreign objects from entering the housing.
Do not use in wet locations or in areas where moisture or condensation can be
expected.
Do not touch during power-on and immediately after power-off. Hot surfaces may
cause burns.
Schalten Sie die Eingangsspannung vor Installations-, Wartungs- oder
Änderungsarbeiten ab und sichern Sie diese gegen unbeabsichtigtes
Wiedereinschalten.
Führen Sie keine Änderungen oder Reparaturen durch. Gerät nicht öffnen!
Verhindern Sie das Eindringen von Fremdkörpern.
Betreiben Sie das Gerät nicht in feuchter Umgebung oder in einer Umgebung, bei
der mit Betauung oder Kondensation zu rechnen ist.
Gehäuse nicht während des Betriebes oder kurz nach dem Abschalten berühren.
Heiße Oberflächen können Verletzungen verursachen.
A lire avant mise sous tension! Français Lea primero! Español
Veuillez lire ces instructions de montage et d'entretien avant de mettre l'alimentation
sous tension. Conservez ce manuel qui vous sera toujours utile. Cette alimentation
ne doit être installée que par du personnel qualifié et compétent. En cas de
dommage ou dysfonctionnement, coupez immédiatement la tension d’alimentation
et retournez l’appareil à l’usine pour vérification. ! L’alimentation ne contient pas de
pièces échangeables Les données indiquées dans ce document servent
uniquement à donner une description du produit et n'ont aucune valeur juridique. En
cas de divergences, le texte anglais fait foi.
Conserve este manual como referencia para futuras consultas. La fuente de
alimentación solo puede ser instalada y puesta en funcionamiento por personal
cualificado. Por favor lea detenidamente este manual antes de conectar la fuente
de alimentación. Si se produce un fallo o mal funcionamiento durante la operación,
desconecte inmediatamente la tensión de alimentación. En ambos casos, el equipo
debe ser inspeccionado en fábrica. La información presentada en este documento
es exacta y fiable en cuanto a la descripción del producto y puede cambiar sin
aviso. En casa de duda, prevalece el texto inglés.
AVERTISSEMENT Prendre en compte les points suivants, afin
d'éviter toute détérioration électrique,
incendie, dommage aux personnes ou mort:
ADVERTENCIA Riesgo de descarga eléctrica, incendio,
accidente grave o muerte:
Mettre l’alimentation hors tension avant toute intervention sur celle-ci et s'assurer
qu'il n'y a pas risque de redémarrage.
Ne pas ouvrir, modifier ou réparer l'alimentation.
Veiller à ce qu'aucun objet ne rentre en contact avec l'intérieur de l'alimentation
(trombones, pièces métalliques).
Ne pas faire fonctionner l'appareil dans un environnement humide ou dans un
environnement où il peut y avoir de la condensation.
Ne pas toucher le carter pendant le fonctionnement ou directement après la mise
hors tension. Surface chaude risquant d’entraîner des blessures.
Desconectar la tensión de red antes de trabajar en la fuente de alimentación. Evite
una posible reconexión involuntaria.
No realizar ninguna modificación o reparación de la unidad. No abrir la unidad.
Evitar la introducción en la carcasa de objetos extraños.
No usar el equipo en ambientes húmedos. No operar el equipo en ambientes
donde se espere la formación de rocío o condensación.
No tocar durante el funcionamiento ni inmediatamente después del apagado. El
calor de la superficie puede causar quemaduras graves.

EN ML60.241 Installation Manual
Product Description
The ML60.241 is a DIN-rail mountable single-phase-input power supply, which provides a floating,
stabilized and galvanically separated SELV/PELV output voltage.
The output of the device fulfils the requirements for a limited power source according to NEC Class
2.
Intended Use
This device is designed for installation in an enclosure and is intended for commercial use, such as
in industrial control, process control, monitoring and measurement equipment or the like. Do not use
this device in equipment where malfunction may cause severe personal injury or threaten human
life.
Installation Instructions
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN-rail according to EN 60715 with the input terminals on the bottom of the
device. Other mounting orientations require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper
cables that are designed for a minimum operating temperature of 60°C for ambient temperatures up
to +45°C, 75°C for ambient temperatures up to +60°C and 90°C for ambient temperatures up to
+70°C. Ensure that all strands of a stranded wire enter the terminal connection.
Unused screw terminals should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or
frost is allowed.
The housing of the device provides a degree of protection of IP20. The housing does not provide
protection against spilled liquids.
The isolation of the device is designed to withstand impulse voltages of overvoltage category III
according to IEC 60664-1.
The device is designed as “Class of Protection” I equipment according to IEC 61140.
Do not use without a proper PE (Protective Earth) connection.
The device is suitable to be supplied from TN, TT and IT mains networks. The voltage between the
L or N terminal and the PE terminal must not exceed 300Vac continuously.
The input can also be powered from batteries or similar DC sources. The voltage between the input
terminals and ground must not exceed 375Vdc continuously.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct
airflow and do not cover ventilation grid!
The device is designed for altitudes up to 6000m (19685ft). See additional requirements in the
product datasheet for use above 2000m (6560ft).
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 0mm left
and right side. Increase the 0mm to 15mm in case the adjacent device is a heat source.
The device is designed, tested and approved for branch circuits up to 20A without additional
protection device. If an external fuse is utilized, do not use circuit breakers smaller than 10A B- or
6A C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C (+158°F). The operational temperature is the
same as the ambient or surrounding air temperature and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.
Installation Instructions for Hazardous Location Areas
The device is suitable for use in Class I Division 2 Groups A, B, C, D locations.
Substitution of components may impair suitability for this environment.
Do not disconnect the device or operate the voltage adjustment unless power has been switched off
or the area is known to be non-hazardous.
Functional Description
The output is electronically protected against no-load, overload and short circuit and can supply any
kind of loads, including inductive loads and capacitive loads.
Do not apply return voltages from the load to the output terminals higher than 35V.
The output voltage can be adjusted with a small flat-blade screwdriver on the front of the unit.
The green DC-OK LED reports a voltage on the output terminals above 17V.
Devices can be paralleled to increase the output power. The ambient temperature is not allowed to
exceed +45°C. The output voltage shall be adjusted to the same value (±100mV) with the same load
conditions on all devices, or the devices can be left with the factory settings. If more than three
devices are connected in parallel, a diode, fuse or circuit breaker with a rating of 3A or 4A is
required on each output.
Same devices can be connected in series for higher output voltages. It is allowed to connect as
many outputs in series as needed, providing the sum of the output voltage does not exceed 150Vdc.
In case of an internal defect, a redundant circuit limits the maximum output voltage to 32.5V. The
output shuts down. Cycle input power to restart.
Technical Data
All values are typical figures specified at 230Vac, 50Hz input
voltage, 24V 2.5A output load, 25°C ambient temperature and
after a 5 minutes run-in time unless otherwise noted.
Output voltage DC 24V Nominal
Adjustment range 24 – 28Vdc Factory setting 24.5V
Output current 2.5 – 2.1A Below +60°C ambient
1.9 – 1.6A At +70°C ambient
Derate linearly between +60°C and +70°C
Input voltage AC AC 100 – 240V -15% / +10%
Mains frequency 50 – 60Hz ±6%
Input current AC 0.98 / 0.58A At 120 / 230Vac
Power factor 0.58 / 0.5 At 120 / 230Vac
Input voltage DC DC 110-300V -20% / +25%
Input current DC 0.62 / 0.22A At 110 / 300Vdc
Input inrush current 16 / 32A pk At 40°C, 120 / 230Vac
Efficiency 87.8 / 89.7% At 120 / 230Vac
Power losses 8.3 / 6.7W At 120 / 230Vac
Hold-up time 24 / 107ms At 120 / 230Vac
Temperature range -10 to +70°C
Max. wire size (litz wire) 4mm²
Wire size AWG AWG 20-10
Max. wire diameter 2.8mm
Wire stripping length 7mm / 0.28inch
Tightening torque 1Nm / 9lb.inch
Size (wxhxd) 45x75x91mm Without DIN-rail
Weight 250g / 0.55lb
Functional Diagram
Input
Fuse
&
Input
Filter
L
N
Output Over-
Voltage
Protection
Input
Rectifier
&
Inrush
Limiter
Output
Voltage
Regulator
+
+
-
-
Output
Filter
V
OUT
DC-ok
LED
Power
Converter
Output Characteristic
Output voltage
6A
24V
Output current
0V 5A0A
Adjustment range
28V
1A 4A2A 3A
A: for AC 230V mains
B: for AC 120V mains
C: for AC 100V mains
ABC
Temperature Range
Allowed output current at 24V
Ambient temperature
0A
-10
2.5A
+60 +70°C
1.9A