Pulsar HPSB 7012D User manual

HPSB 7012D
v.1.0
HPSB 13,8V/6A/40Ah
Buffer, switching power supply unit.
EN*
Edition: 1’st from 21 st of December 2011
Supercedes the ------------- edition:

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Features:
•DC 13,8V/6A uninterruptible power supply
•fitting battery: 40Ah/12V
•wide range of mains supply: 176÷264V
•high efficiency 80%
•battery charging and maintenance control
•excessive discharging (UVP) protection
•jumper selectable battery charge current 1A/2A
•battery output full protection against short-circuit
and reverse polarity connection
•LED indication
•protections:
• SCP short-circuit protection
• OVP overvoltage protection
• overvoltage protection (AC input )
• against sabotage
• overload protection (OLP)
CONTENTS:
1. Technical description.
1.1 General description
1.2 Block diagram
1.3 Description of PSU components and connectors.
1.4 Specifications
2. Installation.
2.1 Requirements
2.2 Installation procedure
3. Operating status indication.
3.1 LED indication of operating status
4. Operation and use.
4.1 Overload or short circuit of the PSU output (SCP on)
4.2 Disconnection of discharged battery
4.3 Maintenance
1. Technical description.
1.1 General description.
A buffer PSU is intended for an uninterrupted supply to devices requiring stabilised voltage of 12 V DC (+/-
15%). The PSU provides voltage of U=13,8 V DC. Current efficiency:
1. Output current 6,0A + 1,0A battery charge
2. Output current 5,0A + 2,0A battery charge
Total device current + battery: 7A max.
In case of power decay, a battery back-up is activated immediately. The PSU is constructed based on the
switch mode PSU, with high energy efficiency. The PSU is housed in a metal enclosure (colour RAL 9003) which
can accommodate a 40Ah/12V battery. A micro switch indicates door opening (front cover).
OPTIONAL POWER SUPPLY CONFIGURATIONS:
(visualisation available at: www.pulsar.pl)
1. Buffer power supply unit HPSB 13,8V/4x1,5A/40Ah.
- HPSB7012D + LB4 4x1,5A (AWZ576) + 40Ah
2. Buffer power supply unit HPSB 13,8V/6x1A/40Ah.
- HPSB7012D + LB8 6x1A (AWZ579 or AWZ580) + 40Ah
3. Buffer power supply unit HPSB 13,8V/12x0,5A/40Ah.
- HPSB7012D + 2xLB8 12x0,5A (AWZ578 or AWZ580) + 40Ah
- HPSB7012D + LB8 8x0,5A (AWZ578 or AWZ580)+LB4 4x0,5A (AWZ574 or AWZ576) + 40Ah
4. Buffer power supply unit HPSB 13,8V/2x12V/2x3A/40Ah.
- HPSB7012D + 2xRN500 (13,8V/12V) + 40Ah
5. Buffer power supply unit HPSB 13,8V/2x12V/6x1A/40Ah.
- HPSB7012D + 2xRN500 (13,8V/12V)+2xLB4 6x1A (AWZ575 or AWZ576) + 40Ah
6. Buffer power supply unit HPSB 13,8V/2x12V/12x0,5A/40Ah.
- HPSB7012D + 2xRN500 (13,8V/12V)+2xLB8 12x0,5A (AWZ578 or AWZ580) + 40Ah

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7. Buffer power supply unit HPSB 13,8V/3x5V÷7,4V/3x2A/40Ah.
- HPSB7012D + 3xDCDC20 (3x5V÷7,4V/3x2A) + 40Ah
8. Buffer power supply unit HPSB 13,8V/3x5V÷7,4V/6x1A/40Ah.
- HPSB7012D + 3xDCDC20 (3x5V÷7,4V/3x2A)+3xLB2 6x1A (AWZ585 or AWZ586) + 40Ah
1.2 Block diagram (fig.1)
Fig.1. The block diagram of the PSU.
1.3 Description of PSU components and connectors ( tab.1, tab.2, fig.2).
Element no.
[Fig. 2] Description
[1] PSU module
[2] connectors (see: tab.2)
[3] green LED indicates AC power
[4] potentiometer, output voltage adjustment
[5] BAT+/GND: battery outputs + BAT=red, - GND=black
[6] TAMPER, contact of sabotage protection (NC)
[7] Additional connector for LED indication
[8]
I
bat
- Selection jumper for charging current:
Ibat =1A
Ibat =2A
Legend: jumper installed, jumper removed.
Factory settings : Ibat =1A (jumper installed).
Tab.1. The components of the PSU.
Element no.
[Fig. 2] Description
L, N L-N power supply connector
Protection connector (electric shock protection)
V+
V- DC supply output
DC supply output (GND)
Tab.2. Output terminals of the PSU.

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Fig.2. The view of the PSU.

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1.4 Specifications:
- electrical parameters (tab.3)
- mechanical parameters (tab.4)
- operation safety (tab.5)
- operating parameters (tab.6)
Electrical parameters (tab. 3).
Mains supply 176÷264V AC
Current up to 0.95A@230VAC
Power frequency 50÷60Hz or DC
Supply power 100W max.
Efficiency 80%
Output voltage 13,8V DC – buffer operation
9,5V÷13,8V DC – battery-assisted operation
Output current 6 A + 1A battery charge
5 A + 2A battery charge
Output current t
AMB
<30°C 6,0 A + 1,0A battery charge - refer to chart 1
5,0 A + 2,0A battery charge - refer to chart 1
Output current t
AMB
=40°C 4,9 A + 1,0A battery charge - refer to chart 1
3,9 A + 2,0A battery charge - refer to chart 1
Voltage adjustment range 12÷14VDC
Ripple 120mV p-p max.
Battery charge current 1A/2A max. @ 40Ah (± 5%)
Short-circuit protection SCP electronic
Overload protection OLP PTC polymer fuse
Overvoltage protection OVP U>115% ÷ 150% of the output voltage (set), power
cut off, automatic return
Excessive discharge protection UVP U<9,5 V (± 5%) – disconnect of connection battery
LED indication:
- AC diode indicating AC power status
- AUX diode indicating DC power status at
the PSU output
- red, normal status – on, failure: off
- green, normal status – on, failure: off
Technical outputs:
- TAMPER indicates enclosure opening
- microswitch, NC contacts (enclosure closed),
0,5A@50V DC (max.)
Mechanical parameters (tab. 4).
Enclosure dimensions 325 x 355 x 170+8 (320 x 350 x 170) (WxHxD)
Fixation se figure 2
Fitting battery 40Ah/12V (SLA) max.
Net/gross weight 5,35kg/ 5,65kg
Enclosure colour RAL 9003
Closing Cheese head screw x 2 (at the front), lock assembly possible
Connectors Power supply: Φ0,63-2,50 (AWG 22-10)
Outputs: Φ0,63-2,50 (AWG 22-10), battery output BAT: 6,3F-2,5
TAMPER output: wires
Notes The enclosure does not adjoin the assembly surface so that cables can be led
Operation safety (tab.5).
Protection class PN-EN 60950-1:2007 I (first)
Protection grade PN-EN 60529: 2002 (U) IP20
Electrical strength of insulation:
- between input and output circuits of the PSU (I/P-O/P)
- between input circuit and PE protection circuit (I/P-FG)
- between output circuit and PE protection circuit (O/P-FG)
3000 V/AC min.
1500 V/AC min.
500 V/AC min.
Insulation resistance:
- between input circuit and output or protection circuit 100 MΩ, 500V/DC

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Operating parameters (tab.6).
Operating temperature -10ºC...+40ºC (see: chart 1)
Storage temperature -20ºC...+60ºC
Relative humidity 20%...90%, without condensation
Vibrations during operation unacceptable
Impulse waves during operation unacceptable
Direct insulation unacceptable
Vibrations and impulse waves during transport According to PN-83/T-42106
Chart 1. Acceptable output current from the PSU depending on ambient temperature.
2. Installation.
2.1 Requirements.
The buffer PSU shall be mounted by a qualified installer with appropriate permissions and qualifications for
230V/AC installations and low-voltage installations (required and necessary for a given country). The device shall
be mounted in confined spaces, according to the environment class II, with normal air humidity (RH=90% max.
without condensation) and the temperature from -10°C to +40°C. The PSU shall work in a vertical positi on that
guarantees sufficient convectional air-flow through ventilating holes of the enclosure.
Before installation, prepare a PSU load balance.
1. Output current 6,0A + 1,0A battery charge
2. Output current 5,0A + 2,0A battery charge
Total device current + battery: 7A max.
As the PSU is designed for a continuous operation and is not equipped with a power-switch, therefore an
appropriate overload protection shall be guaranteed in the power supply circuit. Moreover, the user shall be
informed about the method of unplugging (usually through assigning an appropriate fuse in the fuse-box). The
electrical system shall follow valid standards and regulations.
2.2 Installation procedure.
1. Before installation, cut off the voltage in the 230V power-supply circuit.
2. Mount the PSU in a selected location and connect the wires.
3. Connect the power cables (~230Vac) to L-N clips of the PSU. Connect the ground wire to the clip marked by the
earth symbol PE (PSU module connector). Use a three-core cable (with a yellow and green PE protection wire) to
make the connection. Lead the cables to the appropriate clips through the insulating bushing of the connection
board.

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RED LED:
•on – the PSU is supplied with 230V A
•off – no 230V A supply
GREEN LED:
•on – D voltage in the AUX output of the PSU
•off – no D voltage in the AUX output of the PSU
The shock protection circuit shall be performed with a particular care, i.e. the yellow and
green wire coat of the power cable shall stick to one side of the terminal - marked with
‘‘symbol on the PSU enclosure. Operation of the PSU without the properly made and
fully operational shock protection circuit is UNACCEPTABLE! It can cause a device
failure or an electric shock.
4. Connect the receivers’ cables to the terminals V+ (+), V-(-) of the PSU module.
5. Connect the power (~230V)
6. Connect the battery (mind the colours):
- battery output (+V): BAT+ cable / red,
- battery output (0V): BAT – cable / GND / black.
7. Check the PSU operation indicator: green LED.
8. Check the PSU output voltage:
- the PSU voltage without load should amount to U=13,8V DC.
9. After installing and checking proper working, the enclosure can be closed.
3. Operating status indication.
3.1 LED indication of operating status.
The PSU is equipped with two diodes on the front panel:
4. Operation and use.
4.1 Overload or short circuit of the PSU output (SCP on)
In case of overload, the output voltage is automatically shut off, and so is the LED indicator. The restoration
of the voltage takes place immediately after the failure (overload) is over.
4.2 Disconnection of discharged battery.
The PSU is equipped with the discharged battery disconnection system. During the battery-assisted operation,
reducing voltage below 9,5 V at the battery terminals will cause battery disconnection.
4.3 Maintenance.
Any and all maintenance operations may be performed following the disconnection of the PSU from the
power supply network. The PSU does not require performing any specific maintenance measures, however, in
case of significant dust rate, its interior is recommended to be cleaned with compressed air. In case of fuse
replacement, use a replacement of the same parameters.

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WEEE MARK
According to the EU WEE Directive – It is required not to dispose of electric or
electronic waste as unsorted municipal waste and to collect such WEEE separately.
The power supply unit is adapted for a sealed lead-acid battery (SLA). After the operation period it must not be disposed of but recycled
according to the applicable law.
Pulsar K.Bogusz Sp.j.
Siedlec 150, 32-744 Łapczyca, Poland
Tel. [phone], Fax. [phone]
e-mail: [e-mail], [email protected]
http:// www.pulsar.pl, www.zasilacze.pl
GENERAL WARRANTY CONDITIONS
1. Pulsar K. Bogusz Sp.j. (the manufacturer) grants a two-year warranty for the equipment, starting from the initial product date
of purchase placed on the receipt.
2. If a purchase proof is missing, a three-year warranty period is counted from the device’s production date.
3. The warranty includes free-of-charge repair or replacement with an appropriate equivalent (the selection is at the
manufacturer’s discretion) if the malfunction is due to the manufacturer, includes manufacturing or material defects, unless such
defects have been reported within the warranty period (item 1 and 2).
4. The equipment subject to warranty is to be brought to the place where it was purchased, or directly to the main office of the
manufacturer.
5. The warranty applies to complete equipment, accompanied by a properly filled warranty claim with a description of the defect.
6. Should the claim be accepted, the manufacturer is obliged to provide warranty repairs, at the earliest convenienve, however
not later that within 14 days from the delivery to the service centre of the manufacturer.
7. The repair period mentioned in item 6 may be prolonged, if there are no technical possibilities to carry out the repairs, or if the
equipment has been conditionally accepted, due to the breaking warranty terms by the claimant.
8. All the services rendered by force of the warranty are carried out at the service centre of the manufacturer, exclusively.
9. The warranty does not cover the defects of the equipment, resulting from:
- reasons beyond the manufacturer's control,
- mechanical damage,
- improper storage and transport,
- use that violates the operation manual or equipment’s intended use
- fortuitous events, including lightning discharges, power failures, fire, flood, high temperatures and chemical agents,
- improper installation and configuration (in defiance with the manual),
10. The warranty is void in any of the following circumstances:
- construction changes
- repairs carried out by any unauthorized service center
- damage or removal of warranty labels
- modifications of the serial number
11. The liability of the manufacturer towards the buyer is limited to the value of the equipment, determined according to the
wholesale prices suggested by the manufacturer on the day of purchase.
12. The manufacturer takes no reponsibility for the defects that result from:
- the damaging, malfunctioning or inability to operate the equipment
- defects that result from using the equipment outside its stated specifications and operating parameters failing to abide by the
recommendations and requirements contained in the manual, or the use of the equipment.