Purpleline Kojack User manual

Kojack® Leveller – Introduction:
The Kojack® Leveller is made from high strength tubular steel and designed to raise one
wheel off the ground to level a vehicle.
The Kojack® Leveller has a load capacity of 680kg and is suitable for most wheel and tyre
combinations. It is suitable for levelling most Caravans, Camper Trailers, Tent Trailers, Boat
Trailers and General Purpose Trailers.
Kojack® Leveller – Schematic Diagram 1:
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Kojack® Leveller – Table of Components:
Kojack® Leveller – Assembly Instructions:
1. Check that the quantities of all the components featured in the above table have been
supplied.
2. Set left hand arm (40L-LA) on the ground next to the wheel to be raised and the right
arm (40L-RA) opposite (Diagram 1, Fig 1)
3. Set the centre arm–lower (40L-CAL) with the socket facing upwards, between the left
and right arms.
4. Set the centre arm–upper (40L-CAU) with the slots in the two protruding arms in the
middle facing down and towards you and position between the left and right arms.
5. Insert the left arm into the channel in the upper and lower centre arms and repeat with
the right arm.
6. Screw the pivot (40L-P) on the threaded rod (40L-R) starting at the pointy end of the rod
until approximately 50mm of the rod is left protruding.
7. Lift the top bar assembly and insert the point of the rod into the socket located on the
bottom bar assembly.
8. Hold the threaded rod upright and lower the top bar assembly over the pivot ensuring
that the nodules on the pivot slide into the groves located on the two protruding arms.
Item No QTY Diagram Description
40L-B 8 1 Bolt
40L-N 8 1 Nut – 13mm
40L-W 8 1 Washer
40L-R 1 1 Rod Threaded
40L-P 1 1 Pivot
40L-LA 1 1 Arm - Left
40L-RA 1 1 Arm - Right
40L-CAU 1 1 Centre Arm - Upper
40L-CAL 1 1 Centre Arm - Lower
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9. Slide the Kojack® Leveller under the wheel to be raised. If it will not fit slide the left
and right arms apart sufficiently for Kojack® Leveller to fit. Once under the wheel slide
the left and right arms together.
10. Insert a bolt (40L-B) into one of the slots on the lower left centre arm and another on
the lower right centre arm and push them all the way through. If the bolts will not go
through adjust the arms inwards or outwards until the two holes in the left or right arms
are visible and then insert and push a bolt through both arms.
11. Where the bolt has protruded through the other side of the bar place a washer (40L-W)
over the bolt and secure the bolt with a nut (40L-N), repeat for the other bolt.
12. Insert the remaining bolts into the slots and holes in the bars, placing washers on each
and secure each with a nut. Once all assembled tighten each nut with a 13mm spanner
and 5MM Allen-Key.
13. The Kojack® Leveller is now ready to operate.
Kojack® Leveller – Operating Instructions:
CAUTION: Use the Kojack® Leveller on a firm surface to prevent it sinking. Where the
surface is less than firm place Kojack® Foot Pads on the base of the bar where the unit
hinges (Dia 1, fig 2)
1. Place the Kojack® Leveller next to the wheel to be raised.
2. If the ground is soft or likely to collapse under the weight of the vehicle, use Kojack®
Foot Pads to stabilise the surface.
3. Screw the pivot (40L-P) on the threaded rod (40L-R) until approximately 50mm of the
rod with the point is left protruding.
4. Lift the top bar assembly and insert the point of the rod into the socket located on the
bottom bar assembly.
5. Hold the threaded rod upright and lower the top bar assembly over the pivot ensuring
that the nodules on the pivot slide into the groves located on the two protruding arms.
6. Hold the rod upright and lower the top bar ensuring the grooves in the protruding arms
slot over the nodules located on the pivot (Dia 1, Fig 3)
7. Push the Kojack® Leveller under the wheel and use a 19mm wheel brace or socket to
turn the nut on the end of the rod clockwise to raise the wheel.
8. Continue turning the nut until the vehicle is level.
9. To lower the Kojack® Leveller use the same 19mm wheel brace or socket to turn the
nut on the rod anti-clockwise.
Kojack® Leveller – Notes:
1. If the Kojack® Leveller cannot raise the wheel sufficiently to level the vehicle and
where there was a reasonable gap between the chocks and tyre after it was assembled,
the Kojack® Leveller can be reduced in width by dismantling it and reassembling it
according to the assembly instructions.
2. Reducing the width of the Kojack® Leveller will enable it to be raised higher.
3. Store the Kojack® Leveller in a dry environment.
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Kojack® Leveller – Disclaimer:
The Kojack® Leveller when fitted correctly is an effective means to level a vehicle. The
Kojack® Leveller is not meant as a lifting device to enable work on the underside of a
vehicle and under no circumstances must a person work under a vehicle whilst it is raised off
the ground with the Kojack® Leveller. Accordingly, Purple Line P/L will not accept any
liability for any loss or damage which may result from incorrect operation, improper use or
misuse, lack of maintenance and unauthorised modification or repair of the Kojack®
Leveller and any consequential loss that may result.
Photographs used are for illustration purposes only and may differ for the product. Purple
Line reserves the right to alter product specifications without prior notice.
Kojack® Leveller – Warranty Policy:
The Kojack® Leveller (Goods) is guaranteed for 12 months from date of purchase and
subject to Australian Consumer Law.
Purple Line Warrants the Kojack® Leveller is supplied free of defects.
1. Refund: The Goods will be refunded if not fit for purpose.
2. Replaced: The Goods will be replaced if defects were apparent upon purchase
or a major failure occurs, which cannot be repaired.
3. Repair: The Goods will be repaired in the event of failure. Goods presented for
repair may be repaired or replaced by refurbished goods or parts of a
similar type.
4. Contacts: To make a warranty claim first contact the retailer the Goods were
purchased from and if purchased online Purple Line
http://www.purpleline.com.au/contact.php
To activate your warranty please go to http://www.purpleline.com.au/product-registration.php and register the
product online.
5/238 Governor Road, Braeside Vic 3195. Ph: 9588 2959 E-mail [e-mail]
www.purpleline.com.au
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