purway Crystal Group PUR Smart 600 GPD User manual

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Manual ENG
PUR Smart 600 GPD 5 Stage Direct Flow Reverse Osmosis System
NOTE: Please read these Instructions carefully before using the device.
In the event of improper treatment, this can lead to serious dysfunction and damage to the device!
Summary:
Safety precautions Page 1 + 2
Electric Diagram Page 3
Technical Parameters Page 3
Main functions of the reverse osmosis system Page 4
Additional functions of the reverse osmosis system Page 4
Features of reverse osmosis plant Page 4
Assembly instructions Page 4 - 7
Computer Control Page 8
Troubleshooting Page 8-9
Disclaimer Page 9
Maintenance and care Page 9
Filter change Page 10
Water production volume Page 10
Error diagnosis Page 11+12
Customer service Page 12
Pack list Page 12
Notes on the Electrical and Electronic Equipment Act (ElektroG) Page 13
SAFETY PRECAUTIONS:
Do not make any changes to
the Installation and do not
disassemble the device.
Improper decomposition or
modification can lead to
dysfunction and leakage.
Don't leave items on the device
–risk of overheating!

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Do not place heavy objects on
the device, this can damage the
components inside and lead to
dysfunction.
Make sure the water pressure is
not too high, this could damage
the water feeding tube. A
recommended input water
pressure is between 1 and 4 BAR.
Don't leave the device near fire
sources. Excessive temperatures
could deform the case and lead to
dysfunction and leakage.
Don't let the device come into
contact with corroding objects, this
could attack the casing and toxic or
dangerous compositions could
penetrate the interior.
Do not operate the device if
the water drain is blocked!
This could trap the
wastewater and pollute the
water.
The sewage pipe and flow
controller may not be blocked,
this can lead to high loss of pure
water, blockage of the membrane
or to dysfunction.
The input water should not
exceed a temperature of 45 °
C, this could damage the
reverse osmosis membrane
and lead to functional errors.
Do not operate the device at an
ambient temperature below 5 °
C and make sure the water in
the device cannot freeze to
avoid broken tubes and water
loss.
Do not operate the device
outside to avoid premature
aging of the components and
possibly dysfunction.
Do not expose the device to
direct sunlight, this provides a
habitat for microorganisms and
could affect the quality of the
pure water and pollute the
internal components.

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Connect the device
exclusively to a power
supply with max. 220V
to to avoid overheating
the device.
Always pull out the
power plug when
installing or repairing
the device to avoid an
electric shock.
Don't damage the plug
or power cable to avoid
electric shocks and
short circuits.
Do not touch the
power plug with
damp hands to avoid
an electric shock.
Electric Diagram:
Technical Parameters:
Voltage
AC 220V 50 HZ
Current nominal power
80 Watts
Recommended Water Pressure
1 - 4 BAR
Operational pressure
≤6 BAR
Entrance Temperature
4 - 45 °C
Maximum Input WATER Value TDS
≤1000 PPM
Max pure water production volume
approx. 1,5 L/min.
Rinsing Mode
Manual flushing
Electric blow protection class
Type II
Recommended Water Quality
Municipal Tap Water

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Introduction to the main functions of the reverse osmosis system:
1. Stage 1: PP10 „melt blown“ filter for filtering sediments as rust, sand, dust etc.
2. Stage 2: GC10 activated carbon granules filter for filtration of chlorine, org. substances, taste and
odour impairments, oils, flavors, etc.
3. Stage 3: BC10 activated carbon block for filtering finest particles and chemical residues and
protecting the membrane.
4. Stage 4: 600 GPD reversal osmosis membrane with 0.0001 micron, reduces bacteria by 4,000
times and viruses by 200 times. Effective filtration of bacteria, viruses, heavy metals, pesticides,
insecticides, residues and other harmful substances
5. Stage 5: T33 activated carbon postal filter, improves the taste of the water and keeps it fresh
The device can be extended optionally with a UV system 12 Watts.
Additional functions of the reverse osmosis system:
High pressure pump: increases and regulates water pressure to ensure a stable environment for the RO
membrane
Wastewater flow control system: controls wastewater flow.
Low-pressure switch: In order to prevent idle of the pump, the device is automatically switched off with a low
water pressure of less than 0.5 BAR or with a blocked water supply.
High-pressure switch: In order to prevent the pump from overheating, the device is automatically switched off
when the pressure is fully reached.
Inlet water magnetic valve: Opens or closes the water inflow. Max operating water pressure 6 BAR
Features of the reverse osmosis system:
Quiet operation, low vibration and long lifespan
With membrane flushing function to extend lifespan
Fully automated cleaning process
Installation:
We recommend to carry out the assembly by a professional, as a drill and other power tools are used during
assembly. If you install the reverse osmosis system yourself, please follow the steps below closely:
1. Installation preparations
a) Determine a suitable place for assembly (pay attention to environmental conditions)
b) Provide the necessary Tools:
c) wrench –drill –drill attachment –18 mm - hole saw (steel or marble saw) –cross slit and slit screwdriver –
scissors –16 mm and 14 mm wrench –pointed pliers.
d) Make sure you have all the necessary connection components ready
e) Turn off the water and electricity supply before installation.

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NOTE: To open the tube fast connections, press the small safety ring inside. Hold it down and pull out the tube.
To assemble, place the tube into the clutch as deep as possible and secure it by lightly pulling out the tube, thus
activating the safety ring.
2. Installation of the reverse osmosis system:
a) Water flow metal hose and 3-way interface installation method (buy suitable 3-way interface at
hardware store if necessary).
Close the inlet valve and unscrew the metal hose. Take the included 3-way interface and connect one end
to the water supply valve. Fasten one end of the unscrewed tube with the nut at the 3-way interface.
(See picture 4):
b) 3-way interface and water inlet ball valve installation method
Take the included water inlet ball valve and wrap one end with Teflon ribbon (see picture 5). Spray the
valve with some silicone spray and screw it into the designated thread of the 3-way waterflow sleeve (see
picture 6). Take the included 9mm tube and cut it to the desired length with scissors. Connect one end of
the tube to the water inlet ball valve (see picture 4) and screw it tightly with the nut.

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c) Installation of the faucet
Drill a 12mm hole through the sink where you want to install the faucet. Take the included faucet, connect the
neck to the faucet (picture 7), slide the faucet into the designated borehole, place a base disc on it from below
and fasten the faucet with the nut. Take the included 6mm Hose and cut it to the desired length with scissors.
Attach the hose directly to the tap using the hose adapter. If You want to install the faucet on the wall, please
use the hanging device.
Picture 7 Picture 8
d) Wastewater installation
Drill a 6mm hole into the drain pipe. Cut the included 6mm tube to the desired length with scissors and put
one end into the drilled hole (picture 8). Seal the hole with silicone gel. Attach the sewage tube to the let tube
with a cable tie or hose shell. Attach the tube with the nut at the water supply.

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e) Installation of reverse osmosis membrane
Loosen the tube from the inlet water connection of the membrane shell. Use the membrane key to screw
open the lid of the membrane shell. Remove the membrane from the packaging and press the end with
the O-Ring first into the membrane shell (picture 9). Screw the lid back and attach it with the membrane
key. Place the tube into the inlet water connection and put it on lightly so it locks.
Picture 9
ATTENTION:
-Please note that the Membrane is installed in the right direction!
-Make sure that one end of the membrane has two O rings.
-Put the end of the membrane with the two O-rings first into the membrane shell and push it deep into it.
-If you perceive a greater resistance, do not use force, this could damage the membrane shell and/or its
components (the warranty does not take effect for such damage).
(f) Installation of the Quick Change Pre-filter:
Unpack the filters, moisten the o-rings slightly and insert them into the filter housing one by one in the
correct order: First the PP filter (level 1), second the GC Activated carbon filter (level 2) and finally the BC
activated carbon filter (level 3 ). Turn the filter ¼ rotation towards the clockwise sense to lock them.
INSTALLATION INSTRUCTIONS:
1. When installing tube covers, turn on the nuts slowly until no thread can be seen.
2. If the water supply has a diameter of 9 mm, the water flow tube and the connection should be a maximum
of 30 –40 cm long to avoid damage caused by bending the Hose.
3. Do not place the power cable or an extension on the floor, this should be slightly increased attached and
secured accordingly.
4. When drilling, make sure there are no water and electrical lines behind.
5. The device must be plugged into a grounded socket.
6. The power supply must be stored in a well-ventilated and waterproof location.
At the first start-up, please remain at a safe distance from the device the first time you let water enter.

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COMPUTER CONTROL
After connecting the device to the socket, POWER lights up and an automatic flush is carried out
(FLUSH lights up). For a manual flush, please press WASHING.
After reaching the required work pressure, FULL lights up and the pump is switched off.
If the device is in operation for too long, OVERHAUL lights up and the device switches off.
Turn off the power, wait a moment and turn back on the device.
Check regularly to see if a filter or membrane change is required.
Troubleshooting:
After ensuring that the water compounds are properly connected and that the current and water connections are
functioning properly, please check the following points:
Picture 11
1. Open the water-inlet valve as well as the ball valve of the reverse osmosis system (picture 11), plug in the
power cable and close the ball valve. As a result, a flushing process automatically starts for about 30
seconds and water emerges from the drain.
2. Wait until the device runs stable (about 5 to 10 minutes), check all the connections and pay attention to
possible water leakage from the membrane shell, from the filters etc.
3. Close the water tap and ball valve, wait about 30 seconds and then check if the wastewater drain has
stopped.

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4. Open the water tap and check if pure water is coming out. If not, check that the water pressure if it is
maybe too low.
5. Wait for the device to start working. Close the inlet water ball valve and check to see if the device turns
off. If this is the case, please check the low voltage switch for functioning and change it if necessary.
After a short overall inspection, the device can now be safely put back into operation.
Disclaimer:
1. To prevent microbial contamination on the membrane components during storage and transport, the
membrane was coated with a non-toxic protection solution and the post-active coal filter with active coal
powder. Therefore, let the first liters run off and do not use them as drinking water. After that, the
produced water can be used safely.
2. When the device is put into operation, the TDS value of the water may be slightly elevated. After a short
period of time, this value drops again and stabilizes.
3. During operation, the water-inlet ball valve and tap should be open. If you do not currently need pure
water, close the water tap, then the high-pressure switch automatically switches off the water supply.
4. These usage instructions only apply if the device is connected to the current and/or the water-inlet ball
valve is open and the device is in operation.
Maintenance and care:
Filter change cycle:
1. The cycle to replace the different filter cartridges is derived from average statistical indicators for
conductive water. If there are greater differences between the actual water quality of the user and its
utilization rate and the average indication, there will also be deviations from the specified lifetime of the
filters and the exchange cycle. The cycle should then be adjusted accordingly.
2. The estimated filter change cycle is based on average household water consumption. This device is not
designed for large water consumption, such as for the industry.
3. According to the economic statistics for municipal conductive water, a normal family household with three
persons requires about 10 litres of water per day. Depending on the water quality and the water flow, the
lifespan oft he filter cartridges is as follows (serves only as a reference):
Filter stage
Water volume
1st stage: PP10 melt blown sediment filter
approx. 3.000 - 4.000 litres
2nd stage: GC10 activated carbon granular filter
approx. 3.000 - 4.000 litres
3rd stage: BC10 activated carbon block filter
approx. 3.000 - 4.000 litres
4th stage: RO osmosis membrane
approx. 15-20.000 litres
5th stage: T33 postfilter activated carbon
approx. 5.000 litres
NOTE: The filter change should be carried out by a professional.
Water quality has a large influence on the life span of the filters, as well as the life span of the membrane is
influenced by numerous factors.
The table above only indicates average values under standard conditions. Depending on water quality and
temperature, the lifespan may vary upwards or downwards

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Under normal circumstances, you should make a filter change in the following cases:
- poor water quality, taste changes, the TDS value of the water increases
- the water flow slows noticeingly (check in advance if the filters or membranes are blocked or if there
has been a strong drop in temperature.)
- when the filters are clogged and no more pure water is produced
Filter change:
1. Filter change of 1st to 3rd stage Quick Change filter
First, close the water-inlet ball valve and disconnect the device from the power supply. Loosen the filters by
turning them a quarter to the left. Peel them out. Unpack the new filters and pay attention to the right order
when installing. Check the correct seat of the o-rings on the new cartridges and moisten them slightly (e.g. with
some olive oil). Turn them a quarter to the right until they lock. Finished!
To change the membrane, please read "Installation of reverse osmosis membrane" on page 7.
Comments on Filter change:
RECOMMENDATION:
Wash out the new GC active carbon granules filter before first use to avoid coal dust getting into the third filter:
a) Close the water-inlet ball valve
b) Uninstall the third filter cartridge BC (or wait to install it)
c) Place an empty bucket underneath
d) Open the water supply and let the water run until the water is clear.
e) Close the water supply and then install the filter of the third stage (BC).
Other Comments:
Water production volume of reverse osmosis membrane
1. The water production volume of the RO membrane depends on the incoming water pressure and the water
temperature. The device with 600 GPD was tested with a net water pressure of 4 BAR and a water temperature of
25 ° C. If the water pressure is less than 4 BAR and the water temperature is lower than 25 ° C, the water
production of the 600 GPD decreases accordingly.
2. Disposal of old filter
Once the filters have been replaced, they can no longer be cleaned and used and should be disposed of in the
residual waste.

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ATTENTION:
If any of the situations occur as listed below, please disconnect the device immediately from the water supply
(close the inlet water ball valve) or peel off the power cable and do a repair:
- when water leaks from the water pipes or other components
- if some of the elements are not working correctly
- if some components carry electricity
- if you detect other anomalies or errors on the device
If you do not use the device for a while, please also disconnect it from the water supply or peel off the power
cable.
If the device and/or its components are damaged, please contact the supplier or a professional. We are not liable
for any damage caused by improper treatment.
Error diagnosis:
Type of disorder
Reason for malfunction
Troubleshooting
This device cannot be turned on
This device is not connected to the
power supply
Check the power supply
Low water pressure or no water
supply
Check the input water pressure
Low pressure switch error, current
cannot be turned on
Open the inlet water and measure
the resistance. Exchange, if
necessary.
High-pressure switch cannot be
reset
After pressure relief, please
measure the resistance. Exchange,
if necessary.
Power supply has blown
Measure the output voltage.
Exchange, if necessary.
Fuse in the computer control has
blown.
Measure the output voltage.
Exchange, if necessary.
The pump works normally, but no
pure water is produced
Inlet water magnetic valve is
defective, pure water cannot pass
through
Replace the magnetic valve
A pre-filter is blocked
Check the pure and the wastewater,
change the filter, if necessary.
Check valve is blocked (wastewater)
Replace the check valve
Reverse osmosis membrane is
blocked
Clean or replace the membrane
The device is turned off, but it
continues to drain
Inlet magnetic valve does not work
correctly, can not close the water
supply completely
Check the wastewater, replace the
inlet magnetic valve, if necessary
Check valve loses pressure
Check the wastewater, replace the
check valve, if necessary
This device is filled with water
(standby mode) and starts again
and again
Check valve loses pressure
Replace the check valve

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Type of disorder
Reason for malfunction
Troubleshooting
This device is filled with water
(standby mode) and starts again
and again
High-pressure switch can no longer
be switched on
Replace the high-pressure switch
This device loses water pressure
After checking the check valve,
please check the device for possibly
leaks
Pure water production is very low
or not flowing at all
Pre-filter is blocked
Replace the pre-filter
Reverse osmosis membrane is
blocked
Clean or replace the membrane
Inlet magnetic valve does not work
correctly
Replace the inlet magnetic valve
High pressure pump does not have
sufficient pressure
Measure the water pressure of the
pump, replace the pump, if
necessary.
Customer Service:
- The warranty starts from the day of installation
- The warranty is 2 years on the reverse osmosis system, 1 year on the pump. All filters, membranes, connections
and tube lines are excluded from the warranty.
-The guarantee expires if the device number has been changed, the user has independently installed spare parts
or has modified the device in its setup, if the instructions of this control manual are not followed and if the device
is damaged by improper operation.
Please note that the system is not designed for permanent aquarium filling, use a time-switch watch
to set an interven-like 30-minute run time and 5 minutes break!
Packing:
- 1 x reverse osmosis system incl. RO membrane
- 2 x rolls of water tubes (6 and 9 mm)
- 1 x faucet
- 1 x spanner for membrane
- Accessories Set
- and as described in the article description
0.1MPa = 1.02Kg/cm² = 14.5Psi 1Psi = 0.07 Kg/ cm² 1 Gallon = 3,79 Litres

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Information obligations to private households in accordance with § 18 ElektroG
(1) According to § 17 ElektroG, we are obliged under the conditions specified therein to withdraw electrical and
electronic waste equipment free of charge. We comply with this legal obligation via the internet portal
interseroh.de. Detailed information on the exact scope of our retention obligations and the possibilities we have
created for the return of old equipment can be obtained via the following link:
>>> Return of old equipment <<<
(2) Disposal note: Please remove the filter cartridges from the reverse osmosis system and dispose them of in the
household waste before adding the rest of the system to electrical scrap!
(3) We would like to point out to all owners of electrical and electronic waste equipment that they are legally
obliged to supply these devices to a waste separate from the unsorted settlement waste. In particular, the
disposal of electrical and electronic waste equipment via the residual waste or the yellow tonne is prohibited. The
symbol of a crossed out waste bin on wheels, which is shown below and applied to electro-and electronic devices,
is additionally ensured to the obligation to separate disposal.
(4) We would like to point out to all owners of electrical and electronic devices that they are required by law to
remove old batteries and old battery converters, unless they are enclosed by the old devices to be disposed of.
(5) We would like to point out to all end-users of electrical and electronic devices that they are responsible for
deleting and removing personal data on the old devices to be disposed of.
If you still have questions or need further information, please call us by phone [phone].
Bongartz GmbH • Damaschkestr. 10 • 28307 Bremen • Germany • www.purway.com