PVI Industries PV 17-A User guide

PVI Industries, Incorporated Start-Up of Gas-Fired Water Heaters May 1998
PV 17-A
START-UP OF GAS-FIRED WATER HEATERS
**FOR DETAILED INFORMATION SEE INSTALLATION & MAINTENANCE MANUAL **
1. Visually inspect water heater and components for damage and proper installation.
2. Check all electrical connections for tightness and proper voltage.
3. Check water heater tank to make sure it is full of water. (Remove air through T&P valve).
4. Pull nozzle assembly from burner and check gap settings on electrodes (see I&M).
5. While nozzle is removed, look inside through burner for obstructions.
6. Check fan rotation.
7. Check air shutter setting (guideline on burner tag).
8. Drill hole in vent pipe 12” to 24” from heater flue outlet but below draft regulator
(for analysis equipment).
9. Attach voltmeter to controller to record flame signal.
10. Check inlet static gas pressure before gas train (see rating on heater decal).
11. Attach manometer to manifold to read pressure (tapping closest to burner).
12. Turn off main manual gas valve and start burner on pilot (if burner has separate pilot).
a) Set pilot to give good flame signal with just enough gas to reliably light pilot.
NOTE: If there is no pilot, set gas pressure (guideline on burner tag).
b) Slowly open main gas and set gas pressure (guideline on burner tag).
c) Check flame signal (should be in range called for by control).
13. Check inlet flow gas pressure before gas train.
NOTE: Should meet or exceed minimum rating listed on heater decal.
14. Check vent draft in stack (should be negative .02” to negative .06” W.C.).
15. Perform flue gas analysis after achieving water temperatures above 120
º
F.
NOTE: Modulating burners should be checked at 25% increments.
a) Net stack temperature should be 3 00
º
F - 400
º
F (read in stack, all units).
b) O2 should be from 4% to 7% (atmospheric units tested below draft diverter).
c) CO2 should be from 8% to 10% (atmospheric units tested below draft diverter).
d) CO should not exceed 200 PPM (atmospheric units tested below draft diverter).
NOTE: A complete and proper start-up includes checking the operation of all controls and limits (i.e. airflow
switch, LWCO, thermostats, and modulating controls), and filling out the entire start-up report. All discrepancies
should be reported to the PVI Customer Service Department (800-433-5654) from the job site and detailed on
the comment section of the start-up report. Attach notes to report if needed. Also, please call if you have any
questions or need assistance.

PV 17 8/05 817-335-9531 ●800-433-5654 ●FAX [phone] ●www.pvi.com
START-UP REPORT
GAS FIRED NON-CONDENSING WATER HEATERS
Atmospheric - MAXIM
®
- TURBOPOWER
®
Warning: Startup must be performed by a qualified service installer, service agency or the gas supplier.
Model Number: Serial Number: __
Job Name:
Address:
GENERAL INFORMATION
Restart? Yes No Installation is: New Replacement/Renovation Indoor Outdoor
Primary operating voltage: VAC Voltage from neutral to earth ground: (should be zero)
Thermostat Setting: °F Thermostat Setting: °F Hi-Limit Setting °F
T & P Relief Valve(s) plumbed to a suitable drain? Yes No
WATER HEATER INSTALLATIONS
Type of piping connected to heater: Copper Brass Galvanized
Is there a check valve in the supply water piping? Yes No
Is there a water softener on the cold water supply? Yes No Operational? Yes No
Is there a mixing valve on the hot water supply? If yes; temperature setting: °F No
Is there expansion relief in the cold water supply? If yes, what type: tank valve No
Is there a recirculation loop? Yes Circulating pump horsepower: No
Is there a floor drain in the room? Yes No
VENTING and COMBUSTION AIR
Vent Material: Vent Type: Through-the-roof Through Sidewall
Vent Diameter: inches; Vent Length: feet Does vent have elbows? Yes; Qty No
Does vent have condensate drain? Yes No
Does vent contain any of these devices? Power Vent Draft Inducer Draft Regulator Flue Damper
Combustion air louvers or openings? Yes; Qty: Size: No Interlocked? Yes No
Have direct-ducted combustion air? Yes; duct diameter inches, Duct length feet. No
Duct Material: Does duct have elbows? Yes; Qty No
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PV 17 8/05 817-335-9531 ●800-433-5654 ●FAX [phone] ●www.pvi.com
Model Number: Serial Number:
GAS SUPPLY
Type of gas: Natural LP Gas Supply Pipe Size: inches
Inlet Static Gas Pressure: “W.C. (14” W.C. maximum)
Inlet Flow Gas Pressure: “W.C. (see data label)
Combination Gas Pressure Switch Setting: High / Low “W.C.
COMBUSTION ANALYSIS
BURNER MODEL NO.: BURNER SERIAL NO.:
(For fixed rate burner, use High Fire column) Low Fire Mid Fire High Fire
Pilot Gas Pressure
Manifold Gas Pressure
Carbon Dioxide CO
2
(8-9%)
Oxygen O
2
(5-7%)
Carbon Monoxide CO (less than 200 ppm)
Nitrogen Oxide NO
X
(if available)
Vent Pressure (-.02” to -.06” W.C.)
Gross Vent Temperature °F
less Room Temperature °F
= Net Vent Temperature °F
Important: You must submit the original copy of the completed form to your PVI representative before the
warranty will become effective on this product. Contact Customer Service for assistance at 1-800-433-5654.
Comments:
Service Company Name: Phone:
Service Company Address:
Start-up Performed By: Date:
Customer Representative: Date:
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