QC Conveyors INDUSTRIAL Series Installation and operating instructions

IS125 Conveyors
Installation & Maintenance Instructions
QC Conveyors
4057 Clough Woods Dr.
Batavia, OH 45103 USA
[phone]
qcconveyors.com
Contents
Warnings 2
Required Tools 3
Installation 4
Drive Packages 16
Maintenance 25
Recomended Spare Parts 32
Exploded Views 34
Troubleshooting 33
Warranty Information 38
Service Record 43

2IS125 Conveyors | Installation & Maintenance Instructions
Warnings
When used improperly, conveyor
rollers can pinch or maim
Lock out power before servicing
conveyor
Do not use with guards removed Read this manual before
operating
DANGER WARNING WARNING WARNING
Climbing, sitting, walking or riding
on conveyor at any time will cause
severe injury or death
Exposed moving parts can cause
severe injury; DISCONNECT POW-
ER before removing guard
Equipment may start without
warning - can cause severe injury.
KEEP AWAY
Servicing moving or energized
equipment can cause severe
injury LOCK OUT POWER

IS125 Conveyors | Installation & Maintenance Instructions 3
Tools
uRequired Tools
Set of wrenches (1/4" , 5/16" ,
1/2" , 9/16", 13mm)
Tape Measure 10" Adjustable Wrench Screw Gun and T-25 Torx Bit
Aluminum and steel cutting hack
saw or equivalent
Wide at head screw driver Set of allen wrenches (3/32",
7/64", 1/8", 3/16", 5/32",
1/4")
Bubble level
uOptional Tools
3/8" drive socket wrench QC Conveyors tail turning tool
Part#: TK-TURNTAIL
Electric chop saw with proper
metal cutting blade

4IS125 Conveyors | Installation & Maintenance Instructions
Installation
uCheck Your Shipment
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which
may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. Check the contents
of your shipment against the supplied packing slip and inform QC Conveyors of any discrepancies.
uGeneral Sequence of Installation
1Mount conveyor to stands or compatible mounting
brackets.
2Attach sides or guides to conveyor and adjust as
needed.
3Install drive motor and mounting package. 4Conveyor should be lagged to oor or caster locks engaged
before operation.
uAssistance
If you need assistance, please contact QC Conveyors customer service department Monday through Friday, 8am-5pm EST at [phone]. In addition, your local
distributor has been trained at the factory and can provide support in many ways. You can also visit our website — qcconveyors.com — for additional information and
technical documents.

IS125 Conveyors | Installation & Maintenance Instructions 5
Stand Installation
Mounting Aluminum Stands to Conveyor
uMounting Aluminum Exact Width Stands
1Using a 13mm wrench, remove the nuts holding the
stand attachment brackets to the
top of the stand and remove the
brackets.
2Insert torx head thread forming screws through
bracket and into accessory holes
(2 per side). Flange on stand
attachment bracket should point
outboard for conveyors 6” wide
or less and inboard for conveyors
more than 6” wide.
3Place stand attachment brackets atop stands. 4Replace nuts and tighten using a 13mm wrench.
uStand Height Adjustment
1Loosen two lower screws in each stand bracket using a
5mm allen wrench.
2Adjust stand height by turning bolt using a 3/4”
wrench. Turn clockwise to lower or
counter-clockwise to raise. Ensure
conveyor is level.
3Tighten jam nut against top plate of stand. 4Tighten two lower screws in each stand bracket using a
5mm allen wrench.

6IS125 Conveyors | Installation & Maintenance Instructions
uInstalling Cross Ties
For applications using a single cross tie, the cross tie should be installed between the cross bars of the stands. For applications using two cross ties, the cross ties should
be installed between the uprights of the stands.The installation process is the same for each.
4
x2
x
1Using a 5mm allen wrench, loosen two socket head
cap screws in each cross tie
adjustment plate.
2Slide adjustable cross tie pieces to t between stands. 3Loosen triangular Quick Clamp on each end of cross
tie.
4Ensuring the socket head cap screw is facing you,
slide Quick Clamp into tee slot at
desired mounting position.
4
x
5Using a 5mm allen wrench, tighten Quick Clamp. 6Using a 5mm allen wrench, tighten two socket head
cap screws in each cross tie
adjustment plate.

IS125 Conveyors | Installation & Maintenance Instructions 7
uMounting Angle Braces
2
x2
x
1Insert drop in nuts into stand leg t-slots. (One per
slot)
2Align angle brace over drop in nuts in stand. 3Using diagonal holes, insert socket head cap screws
through angle brace and into drop
in nuts on stand (do not fully
tighten).
4Align angle brace to frame holes.
2
x2
x
5Drive in torx screws with a drill. 6Check stand for plumb. 7Tighten socket head cap screws and repeat process
on other side of conveyor.
8Check with bubble level to ensure conveyor is level.
Injury is possible if the stands are not lagged to the oor, cross ties are not used, or angle braces are not present. Never place a conveyor in operation until all proper
mounts are installed and secured.
Warning: Moving conveyors with casters can create dynamic forces that could tip the conveyor. Use caution when moving a conveyor with casters.

8IS125 Conveyors | Installation & Maintenance Instructions
Mounting Steel Stands to Conveyor
uAdjust Height of Stand
4
x4
x
1Loosen hex head screws. 2Slide H section up or down in channel. 3Re-tighten screws to secure it in position.
Make adjustments to height of stand before installing conveyor. If it is necessary to use the stand’s telescoping adjustment once the conveyor it installed, the conveyor must
be supported by some other means, as the stand will not support any weight during the adjustment.
uAttach Conveyor to Base Plate
Follow appropriate instructions in the Mounts section of this manual.
uMeasure & Cut Unistrut
1Measure inside distance between stands. 2Cut unistrut sections to length with appropriate saw.
(Electric chop saw recommended)

IS125 Conveyors | Installation & Maintenance Instructions 9
uInstalling Steel Cross Ties
2
x2
x
1Position gusset plate over holes in stand. 2Insert 1 ½” hex head screws with at washers. 3Position a double nut clamp inside stand leg. 4Tighten hex head screws into it.
2
x2
x
5Position a double nut clamp on back side of
gusset plate.
6Insert hex head screws loosely into holes. 7Slide unistrut into place. 8Tighten hex head screws.
uInstalling Stabilizers to Leveling Feet for Steel Stands
2
x2
x
1Use holes 2” apart. 2Insert 1” hex head screws with 3/8” washers through
top of foot and into clamp.
3Slide double nut clamp into unistrut. 4Tighten hex screws.
Fine adjustment using the leveling feet is not available once stabilizers are installed.

10 IS125 Conveyors | Installation & Maintenance Instructions
Mount Installation
Universal Adjustable Mounts / Tee Mounts
uFrame Mounting
1Place mount in desired location where there are
accessory holes.
2Use two thread forming torx head screws and two wash-
ers to attach mount to frame.
uTee Slot Mounting
>The following procedures can also be used for attaching stand brackets and adjustable guide brackets.
1Insert square nuts into tee slot. 2Thread 1” set screws into square nuts. (Do not
tighten)
3Position mount over set screws. 4Slide mount to desired position on conveyor.
5Tighten set screws. 6Place at washers onto set screws and thread hex nuts
onto them.