Quadra-Fire 4100I-GD-B User manual
DO NOT DISCARD THIS MANUAL
NOTICE
• Important operating
and maintenance
instructions included.
• Leave this manual with
party responsible for
use and operation.
• Read, understand and
follow these instructions
for safe installation and
operation.
DO NOT
DISCARD
WARNING
If the information in these
instructions is not followed
exactly, a re may result causing
property damage, personal injury,
or death.
• Do not store or use gasoline or other
vicinity of this or any other appliance.
• Comply with all minimum clearances to
4100- I ACT WOOD INSERT
Advanced Combustion Technology (ACT)
O-T L
Tested and
Listed by Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
R
Installation and service of this appliance should
professionals, or technicians supervised by an
Fire Risk.
WARNING
poisonous gases (i.e. carbon monoxide).
Models:
4100I-GD-B
4100I-NL-B
HOT SURFACES!
Glass and other surfaces are
hot during operation
cool down.
WARNING
Hot glass will cause burns.
• Do not touch glass until it is cooled
• Keep children away
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
ammable materials.
• Keep clothing, furniture, draperies and other
combustibles away.
4100-I ACT Wood Insert
R
and Welcome to the Quadra-Fire Family!
performance.
advanced technology to achieve the optimum operation of
We wish you and your family many years of enjoyment in
NOTE: Clearances may only be reduced by means
approved by the regulatory authority having jurisdiction
Manufactured Date
Serial Number
Model Name
Test Lab & Report No.
Model:
4100-I
(ACT)
INSERT
Serial No / Numéro De Série
Report #061-S-40-2
Made in U.S.A
.
U.S. ENVIRONMENTAL PROTECTIONAGENCY - Certified to comply with July 1990 particulate emission standards.
2010 2011 2012 Jan Feb Mar Apr May Jun July Aug Sept Oct. Nov. Dec.
LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid Wood Fuel Only."
Also for use in Mobile Home.
DO NOT REMOVE THIS LABEL
250-7191
Manufactured by:
R
HOT WHILE IN OPERATION DO NOT TOUCH,
KEEP CHILDREN AND CLOTHING AWAY.
CAUTION:
TESTED TO:
UL 1482, ULC S628-93
PREVENT HOUSE FIRES
Thermal Protection USA & Canada
Minimum Clearances To Combustible Material
Masonry, Heat Circulating & Zero Clearance *
USA
A Sidewall to Stove 15"
B Mantel to Stove 26"
C Top Trim to Stove 20"
D Side Trim to Stove 6"
E Hearth Extension from Glass 16"
F H
earth Extenson from Side of Insert
8"
1/2 inch (12.7mm) of k=0.84, R = 0.59
*Zero Clearance Installations USA Only
Mantel
Hearth Extension
A
B
C
D
F E
Insert
SideWall
Maximum Mantel Depth - 10"
Fascia or Trim
CONTACT MAY CAUSE SKIN BURNS. KEEP FURNISHINGS AND
OTHER COMBUSTIBLE MATERIAL FAR AWAY FROM THE APPLIANCE.
SEE NAMEPLATEAND INSTRUCTIONS.
1445 N. Highway, Colville, WA 99114
www.quadrafire.com
Refer to Clearances on reverse side for Canada
SAMPLE
007
O-T L
Tested and
Listed by Portland
Oregon USA
OMNI-Test Laboratories, Inc.
CUS
SAMPLE OF SERIAL NUMBER / SAFETY LABEL
LOCATION: Back side of left side panel
4100-I ACT Wood Insert
R
Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE:
Listing and Code Approvals
.............................4
.............................4
..................................4
................4
Getting Started
Considerations....................................5
.................................................5
Dimensions & Clearances
Appliance Dimensions...............................6
Clearances to Combustibles......................
.......................................
.......
Venting Requirements
........................................8
......................................8
Masonry Chimney......................................
................
....................
................
.................................
.....
....................
Air Clearances...........................................
.........
Installation Considerations
..........................
Outside Air Installation...............................
.....................
....................
..............................
Door Latch Adjustment..............................
..
.....................
...........
Blower Control Box Operations.................
Operating Instructions
..........................20
........................20
........................................
...........................................
............22
.......................................22
Blower Operating Instructions...................22
Air Controls ...............................................
..........24
Maintaining & Servicing Appliance
..........................25
..........................25
Ash Removal.............................................25
Creosote (Chimney) Cleaning...................25
........26
...............................
..........................................
Glass Replacement...................................28
Reference Material
....................................
.....................
.......................
..................................
.........................................
Contact Information...................................40
TABLE OF CONTENTS
4100-I ACT Wood Insert
R
LISTING AND CODE APPROVALS
sion standards.
MODEL:
LABORATORY:
REPORT NO.
TYPE:
STANDARD:
Appliance Certication
Glass Specications
BTU & Efciency Specications
tact your dealer for replacement glass.
when not installed in a sleeping room and when an outside
AnOutsideAirKitcomesstandardontheapplianceandmust
be installed in a mobile home installation.
Mobile Home Approved
NOTE:
implied or stated, for the installation or maintenance of this
damage(s).
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer
WARNING
NOTE:
In the absence of local codes you must comply with the
UL1482, (UM) 84-HUD and NFPA211
and the ULC S628-93 and CAN/CSA-B365 Installation
Codes in Canada.
NOTE:
this appliance, reserves the right to alter its products,
EPA Certied:
Efciency:
BTU Output:
Heating Capacity:
climate zone
Maximum Log Length:
Firebox Capacity:
Weight:
4100-I ACT Wood Insert
R
Design, Installation & Location Considerations
Consideration must be given to:
• Convenience
Itisagoodideatoplanyourinstallationonpaper,usingexact
actually beginning the installation. If you are not using an
existing chimney, place the appliance where there will be a
ceiling and roof.
insurance company representative review your plans before
and after installation
If this appliance is in an area where children may be near it
isrecommended thatyou purchasea decorative barrier to go
in front of the appliance.
away while it is operating and do not let anyone operate
this appliance unless they are familiar with these operating
instructions.
Fire Safety
given serious consideration:
located away from the heating appliance and close
and be sure to maintain regularly.
2. A conveniently located Class A fire extinguisher
to contend with small fires resulting from burning
embers.
escape routes.
WARNING
•
Asphyxiation Risk.
WARNING
• Do not operate appliance before reading and
understanding operating instructions.
•Installation and use of any damaged appliance.
• Operating appliance without fully assembling all
components.
• Operating appliance without legs attached (if supplied with
unit).
WARNING
Fire Risk.
responsibility for, and the warranty will be
voided by, the following actions:
national codes and regulations.
authorities having jurisdiction about restrictions, installation
inspection, and permits.
CAUTION
GETTING STARTED
4100-I ACT Wood Insert
R
DIMENSIONS
TOP VIEW SIDE VIEW
FRONT VIEW
NOTE: Flue Collar size is 6 inch
(152mm) diameter (ID)
o
(200mm)
C
L
A
B
Panel Size AB
Large
4100-I ACT Wood Insert
R
Hearth Extension
A
B
C
D
FE
Insert
SideWall
Fascia or Trim
Mantel
Thermal Protection USA & Canada
Thermal protection must be 1/2 Inch (12.7mm) minimum
thickness ('k" value = 0.84, R value = 0.59) or equivalent
material*
*Zero Clearance Installations USA Only
A Sidewall to Stove 15" (381mm) 15" (381mm)
B Mantel to Stove 26" (660mm) 23" (584mm)
C Top Trim to Stove 20" (508mm) 20" (508mm)
D Side Trim to Stove 6" (152mm) 6" (152mm)
E Hearth Extension from Glass 16" (406mm) 18" (457mm)
F
Hearth Extension from Side of Insert
8" (203mm) 8" (203mm
USA CANADA
Maximum Mantel Depth - 10" (254mm)
CLEARANCES TO COMBUSTIBLES
United States and Canada
*
Calculating Alternate Floor Protection
Material
Thermal Conductivity: k value
combustible material to the combustible material beneath it.
(foot2(hour) (o
Thermal Resistance: R value
heat transfer. R value is convenient when more than one
material is used since you can add the R values together,
combustible material to the combustible material beneath it.
Converting k to R:
inches of the material.
Converting R to k:
Calculatons:
than 0.84 and therefore is acceptable.
Hearth Extension
the portion of the insert extending onto the hearth must be
can be ordered from your dealer. Refer to page 17.
Material k per
inch
thick
R per
inch
thick
Minimum
thickness
required
2.06
2.06
0.52
Cement Mortar 5.0 0.20
5.0 0.20
0.08
Marble
20.0
0.05
Hearth Extension Insulation Alternatives, R Value = 1.03
4100-I ACT Wood Insert
R
VENTING REQUIREMENTS
Chimney Systems
Approved Masonry Chimney:
without a stainless steel liner may reduce draw which
produce excessive creosote).
•
•
chimney area).
•
or other approved material.
this cannot be accomplished, it will be necessary to
remove the damper
connector with a high temperature sealant or seal
Minimum 1/2” (25mm) Air Space,
Maximum 4” (102mm) Air Space
Airtight Clean-
Out Door
Minimum 5/8” (16mm)
Fireclay Flue Liner
Non-Water Soluble
Refractory Mortar
4“ (102mm) Masonry
or Modular Block Wall
(Nominal)
12” (305mm) if Rubble
Stone Wall (Nominal)
Footing (depth and size of footing
accordance with local building code)
Figure 8.1
Venting Systems
Chimney Connector:
Chimney:
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
Inspections
Fire Risk
Inspection of Chimney:
• Chimney must be in good condition.
WARNING
NOTICE:
Larger Chimneys
It is recommended that chimneys with larger diameters than
up of creosote.
4100-I ACT Wood Insert
R
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Follow Manufacturer’s Instructions
on Insulation and Support
For Zero or Other Non-Code Clearances,
Follow Approved Liner Manufacturer’s Specific
Insulation Requirements: Different Clearances
May Require Different Specifications
Masonry Chimney Must
Have Structural Integrity
UL 1777 Insulated Stainless Steel
Liner or Other Approved Lining System
Minimum 8 in. (203mm) Masonry
Thickness in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Seal with Non-Combustible Material
Minimum Clearance in Accordance
with Insert Listing
Floor Protection in
Accordance with Insert
Listing
Follow Manufacturer’s
Instructions for Maximum
Liner Extension Above
Chimney
Maximum 30 Degrees
Offset in Chimney
Combustible Floor
Masonry Chimney (Cont’d)
Figure 9.1
NOTE:
NOTE: Installation into replaces without a permit
will void the listing.
4100-I ACT Wood Insert
R
o
installation.
for installation.
•Refer to manufacturers instructions for installation
clearance
full height listed chimney liner must be installed from the
and the chimney top.
this cannot be accomplished, it will be necessary to
remove the damper
connector with a high temperature sealant or seal
Prefabricated Metal Chimney (Cont’d)
Minimum 8” (203mm) Masonry Thickness
in Front of Smoke Chamber
Damper Plate Removed or
Fastened in Open Position
Seal with Non-
Combustible Material
Minimum Clearance in Accordance with
Insert Listing
Floor Protection in
Accordance with Insert
Listing
Combustible Floor
Airtight Insulated Clean-Out
Stainless Steel Chimney Connector
Must Extend to Flue Liner
Flue Liner with Required Air Space
Figure 10.1
Metal Heat Circulating Masonry
Prefabricated Metal Chimney
4100-I ACT Wood Insert
R
Minimum Width of Cavity Opening
Inches Millimeters
permissible:
•
pipe or chimney liner,
• xternal trim pieces which do not affect the operation of
removed.
•
accommodate the insert, and must be returned to original
Figure 11.2
•
the portion of the insert extending onto the hearth must be
supported.
•
ordered from your dealer.
•
the authority having jurisdiction.
Damper
Doors
The following parts may be removed:
Prefabricated Metal Chimney (Cont’d)
LINER CONNECTOR
FLUE
GAS
DIRECTION
CRIMPED
END
TOWARDS
STOVE
Figure 11.1
NOTE:
NOT allowed.
NOTICE:
ney it must be safety listed, Type UL103 HT (2100
o
F)
[1149oC] CLASS “A” or conforming to CAN/ULC-
S629M, STANDARD FOR 650oC FACTORY-BUILT
CHIMNEYS.
NOTE: Refer to chimney liner manufacturer for recom-
mendations on supporting the liner. Installation into
replaces without a permit will void the listing
Altering the Fireplace
Securing Chimney Components
tions must be attached to the insert and to each other with the
crimped (male) end pointing toward the insert. Figure 11.1
.
WARNING! Risk of Fire!
Follow venting manufacturer’s clearances and instructions
when installing venting system.
250-2061
WARNING
THIS FIREPLACE MAY HAVE BEEN ALTERED
TO ACCOMMODATE AN INSERT. IT MUST BE
RETURNED TO ITS ORIGINAL CONDITION
BEFORE USE AS A SOLID FUEL BURNING
FIREPLACE. 250-2061
Figure 11.2
4100-I ACT Wood Insert
R
Ovalizing round stainless steel liners to accommodate the
allowable and acceptable practice.
Ovalizing Round Stainless Steel Liners
Fire Risk.
between spacers.
•
venting and spacers.
•
from
WARNING
WARNING! Risk of Asphyxiation!
•DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY
FLUE SERVICING ANOTHER APPLIANCE OR TO ANY
AIR DISTRIBUTION DUCT OR SYSTEM.
This may allow ue gases to enter the house.
Chimney Height / Rise and Run
above the top of the insert after one hour of operation at each
burn setting.
NOTE
for individual installations.
•
cludes appliance height) measured from the base of the
appliance.
•
ists.
• Chimney height may need to be increased by 2
• It is not recommended to use offsets or elbows at altitudes
Ceiling
Material
Minimum 1 inch (25mm)
clearance from exterior
chimney to sheathing
Firestopping
2 inch
)
Non-combustible
fire stopping material
Minimum 2 inch (51mm) clearance
from combustible material
and insulation
ceiling
Air Clearances
Figure 12.1
Figure 12.2
does not contact the chimney follow clearances below:
•
A chimney inside the house must have at least 2 inches
•
(25mm) clearance to the combustible structure.
•
Figures 12.1 and 12.2.
4100-I ACT Wood Insert
R
Chimney Termination Requirements
•Must have an approved and listed cap
•Must not be located where it will become plugged by
snow or other material
•
and
•Must be located away from trees or other structures
These are safety requirements and are not meant to assure proper ue draft
NOTE:
• Chimney performance may vary.
performance.
overdraft occurs.
2-10-3 Rule
10 ft. (305cm) or more
3 ft. (91cm) Minimum
Less than 10 ft. (305cm)
2 ft. (61cm)Minimum
3 ft. (91cm) Minimum
Wall or Parapet
3 in. (91cm)
Minimum
Less than 10 ft. (305cm)
2 ft. (61cm) 3 ft. (91cm)
Minimum
10' (305cm) To Nearest Roofline
2 ft. (61cm)
Flat Roof
Pitched Roof
Figure 13.2
Figure 13.1
4100-I ACT Wood Insert
R
Arestor Cap
Double Wall
Figure 14.1
CAUTION
•
Any supporting material that would affect the structural integ
rity
.
•
Consumes oxygen in the room.
WARNING
Asphyxiation Risk.
WARNING
Do not draw outside combustion air from:
• Close proximity to exhaust vents or chimneys.
Fire Risk.
Asphyxiation Risk.
It must be unrestricted while unit is in use to prevent
page 15 for detailed
information.
2. Appliancemustbesecuredtothemobilehomestructure.
Drill a hole on each side of the insert into the outer
on the insert.
5.
In Canada, this appliance must be connected to a
system for use in a mobile home.
precisely.
the location where the chimney or other component
penetrates to the exterior of the structure.
. Burn wood only. Other types of fuels may generate
poisonous gases (e.g., carbon monoxide).
home, (i.e., range hood), increase combustion air.
NOTE:
for transportation purposes.
Installations Into Zero-Clearance Fireplaces
in Mobile Homes (USA Only)
4100-I ACT Wood Insert
R
Tools Needed:
front side of the insert as shown in Figure 15.1.
Figure 15.1
2. Re-install plate
1. Remove plate
IMPORTANT!
THE ZERO CLEARANCE FIREPLACE OUTSIDE AIR
MUST BE TURNED TO “ON”
Outside Air Installation
NOTE: This insert requires replacement of combustion
air. If your home is fairly air-tight, it is recommended
that you install outside air. If you are installing into a
Mobile Home, outside air is required. See page 14.
WARNING
Do not draw outside combustion air from:
• Close proximity to exhaust vents or chimneys.
Fire Risk.
Asphyxiation Risk.
Asphyxiation Risk.
•
•
to air starvation
WARNING
Securing Liner To Flue Collar
Figure 15.2.
OptionOne: If there isenoughroom on thetopof the insert
NOTE: Tabs are shipped from factory in a at position.
Bend upwards 90 degrees.
Attach liner with 2 tabs
(access through firebox)
Figure 15.2
4100-I ACT Wood Insert
R
Leveling Bolts
Sheet Metal Shims
and slide insert into place
Leveling Bolt
metal guides for ease in sliding the insert into place when
only when the leveling bolts are necessary. Discard if not
needed.
Leveling Bolts And Sheet Metal Shims
Sheet Metal Guides
them directly under leveling bolts. If they are not directly
under the bolts, the bolts may hang up on uneven material
when sliding the insert into place. Figure 16.1.
Adjusting The Leveling Bolts
extended handle for ease in adjusting bolts to the desired
space is limited. Figure 16.2.
Figure 16.1
Figure 16.2
Door Handle Assembly
Door Latch Adjustment
Adjustment Bolts
w
necessary to adjust or tighten the door latch.
place.
Nut 1/4-20
Washer
Door Latch Bracket
Washer, 5/8 x 1/4
Hook Door Latch
Door Handle
Fiber Handle
Figure 16.3
Figure 16.4
4100-I ACT Wood Insert
R
Zero Clearance Adjustable Trim Support
Two sizes: 9”d x 45”w and 12”d x 50”w, both 2” to 10” Height Adjustment
Included in Kit:
Tools Needed:
shears, measuring tape, gloves
loose when shipped. Figure 17.1.
Figure
17.2.
rial from top
be sharp; wear gloves to prevent injury to your hands.
Figure 17.2.
for some variance in your straight edge.
to scissors has a powerful bonding adhesive. Adjust
tape.
NOTE:
The trim in the Flush Mount Kit is one piece.
trim and set aside.
to accept trim side. Align side and then press hard
against tape to secure side piece. Repeat for other
side. Install front trim piece last.
NOTE:
decorative touch. Figure 17.3.
DOUBLE-SIDED TAPE DOUBLE-SIDED TAPE
SCREWS ARE CIRCLED
EXPLODED VIEW OF SCISSORS
Decorative tile
may be installed
INSTALL FRONT TRIM LAST.
CORNERS OVERLAP SIDE
TRIM PIECES
EXPAND SCISSORS TO DESIRED HEIGHT
CUT TOP EDGE OF TRIM,
NOT BOTTOM EDGE
Figure 17.1
Figure 17.2
Figure 17.3
4100-I ACT Wood Insert
R
Panel Set And Cast Trim Set
Remove contents from box being careful not to scratch
or damage cast trim pieces.
2. Lay the panel set face down on protective covering to
prevent scratching the painted surface.
Figure 18.1.
Included in Panel Kit:
Included in Cast Trim Kit: (2) cast trim legs, left and right;
Tools Needed: r
NOTE: Panel and Cast Trim must be
ordered separately.
to top panel
2. Bend tabs
rim
2. Bend tabs
b with screw hole to
secure panel to insert
Figure 18.2 - Completed View
Standard Size: 30-1/2” h x 44-3/4”w
Large Size: 34”h x 48”w
Basic Standard Size: 30”h x 40”w
Panel And Gold Trim Set
Figure 18.3
position.
b with screw
hole to secure
panel to insert
panels to top
panel
installed
4.
set, on top piece and on each leg. Leave panel set face
down.
lace the corresponding cast trim pieces (2 cast trim legs
down.
panel together with screw. Continue for all tabs.
CAUTION: DO NOT PICK UPASSEMBLED UNIT BY
CORNERS. IT IS TOO HEAVY AND MAY DAMAGE THE
PANELS. PICK UP FROM CENTER.
into place.
through tabs on bottom lower inside corners on side
panels. Figure 18.2.
Figure 18.1
Figure 18.3 Figure 18.4
4100-I ACT Wood Insert
R
Blower Cord Location & Blower
Control Box With Switch
factory with blower cord on right side of insert (as you face
side. Disconnect the cord from right side.
.
behind the cooling fan.
Figure 19.2 - Right Side Location
Black Red
White
Snap Disc Blower Control
Box with Switch
Cooling Fan
Black
Operating the Blower Control Box with
Snap Disc
snap disc.
Black Red
White
Snap Disc
Cooling Fan
Figure 19.3 - Left Side Location
HIGH OFF
LOW
FAN
AUTO
MANUAL
MANUAL: Over-rides
the internal Snap Disc
A
UTO: Fan will
turn ON/OFF
automatically and
is controlled by the
internal Snap Disc
Figure 19.1
Figure 19.4
4100-I ACT Wood Insert
R
Wood Selection & Storage
only minimize the chance of creosote formation, but will give
Burning Process
In recent years there has been an increasing concern about
placed on the burning of wood for home heating. In order to
operatedinorderto insure thattheyperformthewaythey are
designed to perform. Improper operation can turn most any
wood stove into a smoldering environmental hazard.
1. Kindling or First Stage
woodisheatedtoatemperaturehighenoughtoevaporatethe
the coals and tends to cool the appliance.
heat is robbed from the appliance during the drying stage,
the new load of wood has reduced the chances for a good
open the air controls and burn at a high burn setting for a
draft, not evaporating the moisture out of wet, unseasoned
wood, resulting in wasted heat.
the stove and chimney.
• Overload with wood
• Burn trash or large amounts of scrap lumber
WARNING
Fire Risk
following:
• Chimney connector or appliance glowing
• Roaring, rumbling noises
• Metal warping
1. Symptoms of Over-Firing
2. What To Do if Your Stove is Over-Firing
• Immediately close the door and air controls to reduce
and evacuate your house.
• Contact your local chimney professional and have your
stove and stove pipe inspected for any damage.
• Do not use your stove until the chimney professional
informs you it is safe to do so.
includes, but is not limited to:
• Warped air tube
Over-Firing Your Appliance Wood Selection & Storage (Cont’d)
dry, it may not be fully cured.
are exposed to air, since more drying occurs through the
or covered with a tarp, plastic, tar paper, sheets of scrap
plywood, etc., as uncovered wood can absorb water from
rain or snow, delaying the seasoning process.
OPERATING INSTRUCTIONS
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