Quilo ERCOLE QK-E2500 User manual

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GENERAL RULES FOR SAFETY
produced by said company.
of security.
specified in these instructions must be
3) Do not leave packaging materials within the reach of
children, as they constitute potential sources of danger.
10) The installation must be carried out in accordance
with Standards UNI 8612, CEN pr EN 12453 and CEN
pr EN 12635. The safety level of the equipment
sensitive bands, etc.) allow you to avoid dangers
6) The manufacturer declines all responsibility for
inconveniences arising from improper use of the
equipment or applications other than that for which it
was created.
system in emergency cases, and deliver to
elements that make up the system
distance or other pulse generators, to
In non-EEC countries, in addition to respecting national
regulations, to obtain an adequate level of safety, the
above-mentioned standards must be met.
repair or direct intervention; it is necessary
13) Check that before electrical installation
other system components that have not been
greater than 3 mm. Alternatively, it is recommended
remain in close proximity to the equipment during
minus light signaling as well as
18) For maintenance, use only
19) Do not make any modification to the
22) Do not leave remote controls within reach of children.
structure of the gate, in addition to the devices
information regarding manual operation of the
12) The power supply network of the automatic
equipment must be equipped with an omnipolar switch
with a contact opening distance equal to or
15) Safety devices (e.g.: photocells,
for the people around.
of automatic equipment in the event that they are used
8612, EN pr EN 12604 and CEN pr EN 12605.
23) The user must refrain from any attempt to
Improper use of the product can cause serious
personal injury. correctly performed. Connect the parts to it
21) Do not allow children, or any other person,
a serious safety hazard.
16) For each team it is essential to use at least
automatic equipment.
5) This product has been designed and built exclusively
for the use indicated in this manual. Any application not
expressly indicated could be harmful to the equipment
or
a signaling sign properly attached to the
original spare parts.
regarding safety and correct operation
8) The mechanical construction elements must comply
with the provisions of the UNI Regulations
functioning.
1) ATTENTION! In order to ensure personal safety,
it is important to carefully follow all instructions.
Improper installation or
20) The installation technician must provide all the
11) Before carrying out any operation on the equipment,
disconnect it from the power supply.
The presence of flammable gases or smoke implies
that is attached to the product.
omnipolar interruption.
(crushing, dragging, cutting).
involuntarily.
24) Everything that is not expressly
14) Make sure that the ground connection is
2) Read the instructions carefully before starting to
install the equipment.
the use.
4) Keep the instructions for future reference.
automatic must be C+E.
considered not permitted.
metal parts of the closure and the yellow/green cable of the
prevent automatic equipment from being activated
17) The manufacturer declines all responsibility
automation.
use a 6 A magneto-thermal switch with
7) Do not install the device in an explosive atmosphere.
system user the "User instructions"
derived from mechanical actions of movement
9) The manufacturer is not responsible for non-
observance of the appropriate technical criteria in the
construction of the closures to be motorized, nor for
deformations that can be verified with
Always consult with specialized personnel.
there is a differential switch with a threshold of 0.03 A
WARNINGS FOR THE INSTALLER
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MODEL
E SPAÑOL
1. DESCRIPTION AND TECHNICAL CHARACTERISTICS
Monophase
QK-E2500 QK-E2500T
Three-phase
Winding thermal protection
Rotation speed (rev/min.)
1.3. TECHNICAL CHARACTERISTICS OF THE GEARMOTORS
380V (+6% -10%)
50/60Hz 50/60Hz
230V (+6% -10%)
models: ERCOLE
anti-crush security and provide for the detention and
These instructions are valid for the following
adjustable electronics, which function as a means of
the movement of the blade by means of a rack and pinion,
manual allows the gate to be moved in case of power outage
They are electromechanical actuators that transmit
gate lock. Convenient unlocking mechanism
ERCOLE automations for sliding gates
The system guarantees mechanical blocking when the motor is not
built to control vehicular access.
coupled to the gate.
ERCOLE automations have been designed and
or failure of the system
geared motors are equipped with mechanical clutches or
1.1. MEASUREMENTS
Avoid all other use.
is underway, which makes it possible to dispense with locks. The
Feeding
Degree of protection
1400
1:30
starting capacitor
Intensive use
Oil quantity (Lt)
-30°C +70°C
170
Max Thrust (daN)
/
Oil
Gate speed
IP 54
Double disc in oil
Frequency of use
650
Pinón
Gearmotor weight (Kg)
Module 4 - Z16
2,4
Total Equivis HZS 68
Max bowl weight (kg)
12 m/min.
130°C
Absorbed current (A)
17
Clutch
25 uf
1
2500
Reduction ratio
Absorbed power (W)
ERCOLE AUTOMATISMS
Operating temperature
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3. INSTALLATION OF THE AUTOMATION
2. ELECTRICAL INSTALLATION (standard system)
160
1) Motor
1) Place the foundation plate as illustrated in fig. 3 (close on the
right) or fig. 4 (lock on the left) to ensure that the rack and pinion
engage correctly.
3.2. EMBEDDING OF THE FOUNDATION PLATE
Fig. 2
4) Intermittent
2) Assemble the foundation plate as illustrated in fig. 5
3) Push button with key
- The structure of the gate must be suitable for automated operation.
In particular, it is necessary that the diameter of the wheels is
compatible with the weight of the gate and that an upper guide and
mechanical limit stops are installed to prevent the gate from derailing.
3.1. PRELIMINARY CHECKS For
safety, and to guarantee correct operation of the automation, the
following requirements must be met:
2) Photocells Fig. 4
- If the gearmotor is exposed to passing vehicles, it is advisable to
install adequate protection against accidental impacts.
NB It is advisable to place the plate on a cement base, about 50
mm from the ground (fig. 6).
4) Lay the cables for connection with accessories and power supply.
To facilitate connections, leave the cables protruding approximately
45 cm from the foundation plate.
5) Radio receiver
- In the area where the excavation for the plinth is carried out, there
should be no electrical pipes or cables.
3.3. MECHANICAL INSTALLATION
1) Remove the cover and place the gearmotor on the foundation
plate, passing the electrical cables through the conduit made in the
body of the actuator.
- The ground must be firm enough to support the foundation plinth.
3) Make the foundation plinth and embed the plate, placing one or
more sheaths for the passage of the electrical cables. Check the
perfect horizontality of the plate using a level, and let the cement
set.
Fig. 5
2) Fix the gearmotor to the foundation plate using the nuts and
plates included in the supply
- Make sure that there is an effective ground discharge for the
connection of the gearmotor
Fig. 3
Fig. 6
286
286
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Do not use grease or other lubricating products between the
pinion and the rack.
5) Bring another rack element closer to the previous one, using a
piece of rack to put the teeth of both sections in phase.
3.4. ZIPPER ASSEMBLY
2) Support the first rack section on the pinion, correctly leveled,
and place the spacer in the upper part of the slot between the rack
and the gate. 4.2. REGULATION OF THE TRANSMITTED TORQUE
ATTENTION: THE ENGINE IS SUPPLIED WITH THE CLUTCH
CALIBRATED TO THE MAXIMUM, SO THE SCREW MUST BE
TURNED TOWARDS THE LEFT UNTIL THE MOST CONVENIENT
CI ON IS SET.
1) Close the leaf manually.
To increase the torque, turn the screw clockwise.
The intervention threshold of the electronic device depends on
the calibration of the mechanical clutch.
Fig. 9
NB Check that, during the movement of the gate, no element of
the rack comes off the pinion.
4) Move the gate manually, checking that the rack rests on the
pinion, and repeat the operations described in point 3).
3) Move the gate manually, checking that the rack rests on the
pinion, and repeat the operations described in point 2).
Fig. 10
Move the gate by hand and check that it reaches the mechanical
limit stops correctly. The movement should be smooth and without
friction.
4.1. CONNECTING ELECTRONIC EQUIPMENT
6) Move the gate manually and repeat the fixing operations as for
the first element. Continue until the entire gate is covered.
To calibrate the transmitted force regulation system, use the
screw located on the rotation axis of the electric motor (fig. 10).
1) Assemble the three threaded pins on the rack element, placing
them in the upper part of the slot. This way, slot play will allow for
any necessary adjustments as time goes on.
Attention: before carrying out any type of operation on the
electronic equipment (connections, programming or
maintenance), always disconnect the power supply.
2) Support the first section of rack, correctly leveled, on the pinion
and mark the point where the gate should be drilled. Drill with a 4
mm diameter drill bit and place the 6 x 20 mm self-tapping screw
with the respective reinforcement plate.
To reduce the torque, turn it counterclockwise.
3) Support the first rack section on the pinion, correctly leveled,
and weld the threaded pin to the gate. 4) Move the gate manually,
checking that the rack rests on the pinion, and weld the next two
pins.
1) Close the leaf manually.
4) Bring another rack element closer to the previous one, using a
piece of rack to put the teeth of both sections in phase. 5) Move
the gate
manually and repeat the fixing operations as for the first element.
Continue until the entire gate is covered.
3) Mark the drilling point on the gate. Drill with a 6.5 mm diameter
drill bit and thread with an 8 mm tap. Screw in the bolt.
6) Open the gate manually and weld the three threaded pins.
Continue until the gate is completely covered.
Start the engine and manually stop the gate to check the
engagement of the clutch. Remember that, when this operation is
carried out, the electronic anti-crush device interrupts the opening
movement and reverses the closing movement.
5) Bring another rack element closer to the previous one, using a
piece of rack to put the teeth of both sections in phase.
Attention: do not weld the zipper elements to the spacers or to
each other for any reason (only for steel zippers).
Fig. 8
2) Close the leaf manually.
Fig. 7
3.4.2. STEEL RACK TO SCREW (fig. 8)
3.4.3. NYLON ZIPPER TO SCREW (fig. 9)
3.4.1. STEEL ZIPPER FOR WELDING (fig.7)
4. COMMISSIONING
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UNLOCKING SYSTEM WITH LEVER 1) Open
the protective plastic locker of the unlocking system.
During maintenance, always check the calibration of the anti-crushing clutch and the effectiveness of the safety devices.
If it is necessary to move the gate by hand - due to lack of electricity or automation
failure - use the unlocking device as described below.
6. RESUMPTION OF NORMAL OPERATION
3) Open or close the door manually.
Periodically check the amount of oil inside the engine.
2) Pull the lever in the unlocking system housing.
UNLOCKING SYSTEM WITH LEVER 1) Close
the unlocking lever in its seat.
4.3. AUTOMATION TEST
To refill, unscrew the filler cap and pour oil to the proper level
To prevent an involuntary impulse from activating the gate during the maneuver, before re-blocking the actuator, disconnect the
equipment's electrical supply.
months.
For medium-low frequencies of use, an annual check is sufficient. For more intense jobs, it is advisable to do it every six
3) Close the plastic protection box of the unlocking system.
For any repair, go to an authorized center.
Once the installation is complete, carefully check the operation of the automation and all the accessories connected to it. Give the
customer a copy of the "User Guide" and illustrate the correct operating conditions and use of the gearmotor, highlighting the
potential danger areas of the automation.
2) Open or close the door until the unlocking system engages.
7.1. OIL REFILL
5. MANUAL OPERATION
The descriptions and illustrations in this manual do not imply any obligation. The manufacturer reserves the right,
leaving the essential characteristics of the devices unchanged, to provide, at any time and without committing to
updating this publication, all the modifications it deems appropriate for technical improvement or for any other type of
requirement. constructive or commercial.
7. MAINTENANCE
8. REPAIRS
WARNING
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AND
AND
SPARE PARTS
11 TCEI 6 X 12 Screw
3 Arbolo motor
12 Electronic box base
4 Supporter tree
3 Gear wheel
2 Bearing 6303
11 Race end cover
6 TCEI screw 6 x 12
6 Spina 12 X 47
14 External rectangular cap
5 Tapa motor
13 Electronic box cover
4 Bearing 6303
8 Electronic box hinge
5 Release gasket
9 Release lever
8 Release bolt 8 x 80.5
7 Clutch register cover
16 Tarquilla
15 Cylinder with MSC key
7 Bearing 6205
10 Race end box base
1 Reducer body
2 Bearing 6205
1 Slap block
9 Final race support
10 Spina lever 5 X 106
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MANUAL OPERATION
ERCOLE automations, if correctly installed
and used properly, guarantee a high degree of safety.
- Do not resist the movement of the gate.
- Pull the lever in the unlocking system housing.
ERCOLE automations are specifically
designed to control vehicular access areas with medium-high
traffic frequency. The ERCOLE models for sliding gates are
electromechanical actuators that transmit
the movement of the leaf through a pinion with rack appropriately
coupled to the gate. If automatic operation has been set, sending
a pulse the gate closes by itself after the programmed pause
time.
To prevent an involuntary impulse from activating the gate
during the maneuver, before locking the actuator again,
disconnect the electrical power to the equipment.
- Refrain from any attempt at repair or direct intervention, and
only use qualified personnel.
- Open or close the door until the unlocking system engages.
- Keep light signaling systems effective and clearly visible.
Read the instructions carefully before using the product
and save them for future reference.
An opening impulse sent during the closing phase always
causes the movement to reverse. A stop pulse (if provided)
always stops the movement.
LEVER UNLOCKING SYSTEM.
DESCRIPTION
- In case of failure, unlock the gate to allow traffic and request
the intervention of qualified technical personnel.
RESUMPTION OF NORMAL OPERATION
UNLOCKING SYSTEM WITH LEVER -
Close the unlocking lever in its seat.
Some simple rules of behavior can avoid accidental
inconveniences: - Check that
no person or object remains close to the automation, especially
during its operation.
- Do not make any modifications to the components of the
automation system.
- Close the plastic protection box of the unlocking system.
- Do not allow children to play with the automation.
- At least every six months, have a qualified technician check
the effectiveness of the automation, safety devices and ground
connection.
If the semi-automatic mode is activated, it is necessary to send
a second impulse to obtain closure.
- Open or close the door manually.
- Prevent branches or bushes from interfering with the movement
of the gate.
If it is necessary to move the gate by hand due to lack of
electricity or automation failure, use the unlocking device as
described below.
For a detailed description of the behavior of the sliding gate in
the different operating modes, consult the installation technician.
The automations are equipped with safety elements (photocells)
that prevent the gate from closing when there is an obstacle in
its radius of action. The system guarantees mechanical locking
when the engine is not running, making it possible to do without
locks. For this reason, to open the gate manually it is necessary
to use the unlocking system. The gearmotors are equipped with
adjustable mechanical or electronic clutches, which function as
a means of anti-crushing safety and guarantee the stopping and
locking of the gate.
GENERAL SAFETY RULES
- Do not try to operate the gate by hand without having
previously unlocked it.
- Do not leave radio controls or other pulse generators that
could inadvertently activate the automation within reach of
children.
- Open the plastic locker protecting the unlocking system.
- Once manual operation is activated, before restoring normal
mode, disconnect the system's power supply.
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V d.c.;
EN 13241-1 (Industrial, commercial and garage doors and gates), conformity evaluation (6.3).
in charge of the set-up, declares that the product:
Address:
EN 12604/ EN 12605 on Industrial, Commercial and Residential Gates and Doors – Mechanical Aspects
– Requirements and Classification – Test Methods; CEI 64/8 Electrical Systems
Using Nominal Tension Not Higher Than 1000V a.c. and 1500
are in compliance with the essential safety requirements of the regulations:
Location:
Place and date: ………………………………………
Notes:
Gate type:
and also declares that the related and/or specific national technical regulations have been
DECLARATION OF CONFORMITY
Electro magnetic Compatibility Directive .........................2004/108/EC
Low Voltage Directive ............................................................2014/35/
EC Machinery Directive ................................................................2006/42/EC
EN 12453/EN 12445 on Industrial, Commercial and Residential Gates and Doors – Safe Use of Motorized
Doors – Requirements and Classification – Test Methods;
The undersigned:
followed:
(OF THE INSTALLER)
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QUIKO ITALY
Via Seccalegno,
19 36040 Sossano (VI) -
Italy Tel. +39 0444
785513 Fax +39 0444
782371
[email protected] www.quikoitaly.com
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