QWICK KURB MEGA MARKER L104 User manual

QWICK KURB, INC.
Long Term Installation Manual
©
1916 US 41 South, Ruskin, FL 33570
Phone: [phone] Fax: [phone] www.qwickkurb.com
Revision: 3.3
March 2014
June 2015
January 2016
© 2014 QWICK KURB®, INC.
®

QWICK KURB®, INC. Long Term Installation Manual
Interstate Application
Median Application
Edge Line Applications
Private/Proprietary: Not for use or disclosure outside of QWICK KURB®, INC. except by written agreement.
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QWICK KURB®, INC. Long Term Installation Manual
Table of C
o ntent s
INSTRUCTIONS FOR LONG TERM INSTALLATION - 2016 ...............................................6
INTRODUCTION..........................................................................................................................................6
INSTALLATION CONDITION S ...................................................................................................7
TRAFFIC CONSIDERATIONS....................................................................................................................7
SKID RESISTANT GRIPS.............................................................................................................................................................7
WEATHER CONDITIONS ..........................................................................................................................7
TOOLS AND EQUIPMENT CHECKLIST ...................................................................................8
PARTS CHECKLIST .........................................................................................................................9
ILLUSTRATED PARTS ..................................................................................................................10
PREPARING THE ROADWAY FOR IN STALLAT ION..........................................................12
CLEANING THE ROADWAY SURFACE...............................................................................................12
LINING THE INTENDED PATHWAY ...................................................................................................12
WATER CHANNELS AND SPACING MARKERS/BOLLARDS .........................................13
USING WATER CHANNELS ...................................................................................................................13
SPACING THE REBOUNDABLE MARKERS/BOLLARDS ................................................................13
SETTING THE L60 SEPARATOR UNITS INTO POSITION ................................................14
SETTING THE L60 SEPARATOR UNITS................................................................................................14
DO NOT DRAG THE L60 SEPARATOR UNITS..................................................................................14
CONNECTING THE L60 SEPARATOR UNITS ...................................................................................17
INSTALLING THE L65 REFLECTIVE ARCS..........................................................................................18
INSTALLING TO THE ROADWAY ...........................................................................................19
FINE TUNING.............................................................................................................................................19
BOLTING TO THE ROADWAY – ASPHALT AND CONCRETE ………….....................................19
INSTALLING THE MARKERS/BOLLARDS .........................................................................................21
ALTERNATE PROCESS: THE Q640 PANEL PULLER TOOL .......................................................... 23
SECURING THE MARKER/BOLLARD WITH THE S65 BLACK SECURING ARCS.......................23
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QWICK KURB®, INC. Long Term Installation Manual
REMOVAL ........................................................................................................................................25
TRAFFIC CONSIDERATIONS..................................................................................................................25
REMOVING THE MARKERS/BOLLARDS............................................................................................25
REMOVING THE L65 REFLECTIVE ARCS............................................................................................25
DISASSEMBLING THE L60 SEPARATOR UNITS ................................................................................25
UNBOLTING FROM THE ROADWAY - ASPHALT ............................................................................26
PICKING UP THE L60 SEPARATOR ......................................................................................................26
DO NOT DRAG THE L60 SEPARATOR UNITS..................................................................................26
MAINTENANCE .............................................................................................................................27
STORAGE .........................................................................................................................................28
TRANSPORT....................................................................................................................................29
CUSTOMER SER VIC E ...................................................................................................................30
REPLACEMENT PARTS............................................................................................................................30
MEASUREMENTS ......................................................................................................................................30
APPENDIX A - Q640 PANEL PULLER ........................................................................................31
QWICK INSTALLATION ..........................................................................................................................31
APPENDIX B - INSTALLING NEW MARKERS/BOLLARDS TO THE
REBOUNDABLE FLEX B OO T ......................................................................................................34
TRAFFIC CONSIDERATIONS..................................................................................................................34
REMOVING THE OLD MARKER/BOLLARD FROM THE REBOUNDABLE FLEX BOOT..........34
PREPARING THE NEW MARKER/BOLLARD FOR INSTALLATION ON THE
REBOUNDABLE FLEX BOOT ..................................................................................................................34
APPENDIX C – PARTS
SPEC IFICATION S ...............................................................................36
L60 SEPARATOR UNIT .............................................................................................................................36
L61 MALE END UNIT................................................................................................................................37
L62 FEMALE END UNIT...........................................................................................................................38
L65 REFLECTIVE MARKER......................................................................................................................39
S65 SECURING ARC ..................................................................................................................................40
L84 FLAT MARKER/BOLLARD..............................................................................................................41
L104 MEGA MARKER®/BOLLARD.......................................................................................................42
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QWICK KURB®, INC. Long Term Installation Manual
L125 MARKER/BOLLARD .......................................................................................................................43
L125SH MARKER/BOLLARD..................................................................................................................44
FS50 PAVEMENT ANCHOR …………..................................................................................................45
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QWICK KURB®, INC. Long Term Installation Manual
INSTRUCTIONS FOR LONG TERM INSTALLATION - 2016
INTRODUCTION
QWICK KURB® is a longitudinal channelizer system of interlocking raised L60 SEPARATOR
units, L65 Reflecting Arcs depicting the raised profile of the L60 SEPARATOR, and vertical
markers and/or bollards. The system is used instead of asphalt or concrete separators of
similar dimensions. It outlasts asphalt, is deployed faster than asphalt and concrete, and it
requires less maintenance. It provides superior guidance for the motorist day and night. It
is ideal as a traffic separator, and as an edge line guide to channel traffic away from
attenuators, to discourage motorists from driving into restricted areas, and to channel in
other desirable ways. Installation is quickly mastered by following the techniques in this
instruction manual. Dimensions mentioned in the instructions are approximate. Refer to
Appendix C – Parts Specifications on page 36 when more precise measurements are
needed.
To install on DRAW BRIDGES, contact QWICK KURB®, INC. to obtain additional instructions.
To install in locations where ROAD DEPTH is restricted, contact QWICK KURB®, INC. to
obtain alternate anchoring instructions.
CAUTION: The L60 SEPARATOR is not intended for use as a substitute where barrier wall
or barrier curb is required. As with temporary asphalt and concrete separator, emergency
and other vehicles are able to traverse the L60 SEPARATOR.
The L60 SEPARATOR is designed to help guide the motorist visually, earn driver respect
for the visual channelization, assist encroaching drivers to promptly recognize that their
vehicles are straying into improper locations, and to minimally deflect the vehicles. The
L60 SEPARATOR is not designed to stop vehicles, or to alter their course in a significant
manner.
When configuring a vee shape to channelize motorists away from attenuators, place the
point of the vee no closer than thirty (30) feet from the attenuator. QWICK KURB® testing has
not included closer positioning.
To minimize maintenance of the markers/bollards, designers should take into consideration
lane width, along with wide load and truck turning radius requirements.
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QWICK KURB®, INC. Long Term Installation Manual
INSTALLATION CONDITIONS
TRAFFIC CONSIDERATIONS
Whenever possible close both lanes to traffic when installing the System between lanes. If
one lane must be kept open during installation, take care to assure that all equipment and
personnel are kept clear of the open travel lane. Observe all traffic control regulations. Use
flaggers, law enforcement officers, flashing arrow boards, attenuators, and other safety
devices as necessary for the conditions present.
RAISED FEET
On the bottom of each L60 SEPARATOR, each L61 Male and L62 Female End unit, are eight
raised feet, either molded to the L60 SEPARATOR or added for extra height.
The feet raise the L60 SEPARATOR slightly above the pavement surface so that water can
run underneath, though water channels may be necessary if excessive water is likely. Refer
to the Using Water Channels section on page
13 for more information.
WEATHER CONDITIONS
The L60 SEPARATOR can be installed permanently under most weather conditions. Heat
and cold do not present obstacles. However, before working with electrical equipment in
wet conditions, be certain to follow the manufacturer’s instructions to prevent electrical
shock or other damage. Refer to the Installing to the Roadway section on page 19 for more
information.
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QWICK KURB
®
, INC. Long Term Installation Manual
TOOLS AND EQUIPMENT CHECKLIST
For a typical installation, we recommend the items listed below.
NOTE: Always follow manufacturers’ instructions when using any power, impact or other tools and
equipment.
Item Description
5 Horsepower Generator 5,000 watts.
Variable Speed Rotary Hammer 300-700 no load rpm and 1,650-3900 rpm; 1” bit capacity, e.g., Bosch Terminator
Model 11222EVSG or Milwaukee Hawk Model 5362-1. Drills holes into asphalt or
concrete for anchors.
Carbide Tipped Bits for Rotary
Hammer
ANSI diameter 3/4”; minimum usable length 10”. The quantity needed depends on the
length and number of installations and the density of the underlying material.
Electric Impact Wrench 1/2”; maximum torque 330 ft. lbs., e.g., Ingersoll-Rand Model IR8053 or DeWalt Model
DW290 – (connects the L60 SEPARATOR with connecting bolt & nut).
15/16” Shallow Socket Use with electric impact wrench to tighten FS50 anchor sets
17mm Shallow Socket Use with electric impact wrench (for L60 SEPARATOR connecting bolt & nut).
Electric Drill 1/2”; 0 to 550 rpm, variable speed e.g., Makita Model 6402 and a 7/16” Six Point
Socket - installs hex screws for S65 black Securing Arcs (use the low setting torque
to avoid striping hex heads.)
Extension Cord 50 foot heavy duty grade 12 gauge.
Rubber Hammer Assists in tapping the markers/bollards and L65 Reflective Arcs into place.
Hammer Taps anchors into the drilled holes.
Soapy Water Assists in sliding the markers/bollards into place.
Stiff Broom Clears debris from the intended placement location for the L60 SEPARATOR.
For lengthy installations in excess of 1,000 feet, you may wish to rent our optional
Conveyor.
To install a large number of markers/bollards you may wish to purchase our Q640 Panel
Puller. Refer to Appendix A on page 31 for more information.
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QWICK KURB®, INC. Long Term Installation Manual
PARTS CHECKLIST
Refer to the Illustrated Parts section on page 10 and 11 for a close up view of the parts listed
below.
Part Number Description Quantity
L60 QWICK KURB® One-Meter SEPARATOR
Units
The number purchased for the distance of each
adjacent line.
L61 Male End Unit At Least one and any additional L61 Male End
units purchased to include the number of required
water channels contemplated.
L62 Female End Unit
At Least one and any additional L62 Female End
units purchased to include the number of required
water channels contemplated.
L65 Reflective Arc The number ordered.
S65 Black Securing Arc (2) per marker/bollard - Secures each
marker/bollard’s reboundable Flex Boot.
L84 Reboundable Flat Marker/Bollard The number ordered.
L104 Reboundable Mega Marker®/Bollard The number ordered.
L125 Reboundable Round Marker/Big Bollard® The number ordered.
L125SH Reboundable Short Round Marker/Big Bollard® The number ordered.
FS50 Pavement Anchor - 5/8”x 3 1/2" Cloverleaf
Mollies, 5/8”x 6” Lag Bolts, and 5/8” Washers
The number ordered – (2) per L60 SEPARATOR,
(1) per L61 Male, and (1) per L62 Female End
units.
N/A 2-1/2“ Hex Screws (2) For each black Securing Arc.
N/A 4” Hex Screws
(1) For each black Securing Arc.
N/A Connecting 17mm Nuts and 1/2” Washers Enough to fasten the L60 SEPARATOR units
together – (1) per L60 SEPARATOR, and (1) per
L61 Male End unit.
Each L60 SEPARATOR can accept a maximum of one L65 Reflective Arc, one
bollard/marker and two anchors.
Each L61 Male End unit can accept a maximum of one L65 Reflective Arc but no
Bollard/marker. It uses one anchor.
Each L62 Female End can accept a maximum of one L65 Reflective Arc, but the slot for
the L65 is within 4” of the L65 slot on the adjacent L60. Quite often, the L65 is omitted
on the L62 or the L65 from the adjacent L60 unit is moved onto the L62. Each L62 uses
one anchor.
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QWICK KURB®, INC. Long Term Installation Manual
ILLUSTRATED PARTS
L62 FEMALE END UNIT
S65 BLACK SECURING
ARCS
REBOUNDABLE
FLEX BOOT WITH
STABILIZING BAR
L65 REFLECTIVE ARC
FS50 PAVEMENT
ANCHOR – LAG
BOLT, WASHER
AND MOLLY
L60 SEPARATOR
UNIT
L61 MALE END
UNIT
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