Raptor PT Series Installation and operation manual

OPERATING &
MAINTENANCE
INSTRUCTIONS
“RAPTOR” PUSH/GEARED SCREW TROLLEY
PT & SG SERIES
Note: Owner/Operator must read and understand this
instruction manual before using the trolley.

Content
1. Introduction…………………………………………. 2
2. Correct Operation/General Warnings………….… 3
3. In Service Inspection & Maintenance………….… 4
4. Installation………………………………………….. 5
5. Operation………………..………………………….. 6
6. Maintenance/Inspection…………………………… 6
7. Trouble Shooting……….…………………………… 6
8. EC Declaration of Conformity……………………… 7
9. Specifications………………………………………… 8
10. Exploded View & Part List….………………………. 9
THANK YOU FOR PURCHASING THE “RAPTOR SCREW TYPE
TROLLEY”. FOR YOUR SAFETY, CORRECT OPERATION &
MAINTENANCE - PLEASE CAREFULLY READ THIS INSTRUCTION
MANUAL PRIOR TO OPERATION.
NOTE: All of the information reported herein is based on data available
at the moment of printing. The manufacturer reserves the right to modify
its own products at any moment without notice and incurring in any
sanction.
1. INTRODUCTION
The “RAPTOR” Trolley is a versatile lifting accessory that can anchor a
hoist or winch to the Load bar and be used to move a load along an
overhead “I” beam in a horizontal direction.
DO NOT use the Push Travel trolley on a sloping beam.

2. CORRECT OPERATION / GENERAL WARNINGS
1) Retain this Manual for future reference.
2) Never exceed the capacity stated on the equipment being attached to the
Trolley.
3) Do not use the Trolley for lifting or transporting of personnel.
4) Do not apply side-pull forces to the trolley.
5) The Trolley can be used in ambient temperatures between -10C and +50C.
6) Position Trolley so that the equipment can be operated safely and not
causing danger to himself or other personnel.
7) Do not attach loads while any personnel are under or within the danger
zone.
8) It is the operator’s responsibility to ensure the load is attached to the Trolley
in a safe and secure manner before movement of load.
9) Never leave a suspended load unattended.
10) Never use other devices to exert extra force to tighten the Trolley to the
beam.
11) Respect lifting equipment, always place items safely/carefully on the ground.
12) After inspection – if any defect is found remove item from service
immediately.

3. IN-SERVICE INSPECTION & MAINTENANCE
INITIAL INSPECTION
Check that the correct Trolley and the capacity of lifting equipment attached to
the Trolley are suitable for the job in hand. Prior to using the Trolley for the first
time, it must be checked by a competent person. Visually check that the Trolley
has been delivered and/or stored in a safe and undamaged condition.
IN-SERVICE INSPECTION – Before operation
Prior to starting work check the Trolley and load bearing constructions, visually
for any defects. It is the operator’s responsibility to ensure that all load bearing
constructions are suitable to carry the Trolley and the load attached to the Trolley
BEAM CLAMP INSPECTION
Visually inspect the Trolley for wear, defects, and deformations or
superficial/corrosion marks before use. If operator is unsure of the condition, they
should be checked by a trained and competent person.
LOAD BAR INSPECTION
Visually inspect the Trolley to determine that the load bar has been assembled
correctly. The Load bar should also be checked for wear, defects, and
deformations or superficial/corrosion marks before every use.
The Load Bar must also be checked to make sure it is in the vertical position,
relevant to the beam the trolley is fitted on.

4. INSTALLATION
Firstly separate the two side plates and the central load bar. The Load Bar has a left
and right hand thread which is indicated by the letter “L” & “R” and the load bar end.
Start by screwing the left hand thread side of the load bar into the left sided side plate,
to start only screw approximately 5mm of thread into the side plate, repeat the same
for the right hand side plate. Once both side plates are secure proceed with turning the
Load bar until the thread is flush with the outer sides of both side plates.
The unit is now ready to attach it to the suitable beam. Final adjustment can now be
made so that the trolley fits correctly on the lower flange of the beam. The clearance
between the flange of the running wheel and the edge of the beam must not exceed
the following:-
Fitted With Standard Length Load Bar (A)
Capacity of Trolley Clearance Beam Width
500-1000Kgs 1.5-3.0mm 50-220mm
2000Kgs 1.5-3.0mm 66-220mm
3000Kgs 1.5-3.0mm 74-220mm
5000Kgs 1.5-3.0mm 90-220mm
Fitted With Extended Length Load Bar (B)
Capacity of Trolley Clearance Beam Width
500-1000Kgs 1.0-1.5mm 160-300mm
2000-3000Kgs 1.5-2.0mm 160-3000mm
5000Kgs 2.0-2.5mm 160-300mm
NEVER increase the clearance to accommodate large curves

5. OPEARTION
Both the geared and push travel trolley have been designed to move along
traversing beam using all four running wheels.
The Push Travel Trolley can be operated by gently and safely pushing the load
along the beam by hand (once the load has been lifted off the floor),
The Geared Travel Trolley can be operated by using the hand chain provided –
by pulling down clockwise the trolley will start to move to the right, by pulling
anticlockwise the trolley will travel to the left.
NEVER push or pull a load which is attached to a trolley while it is still situated on
the ground.
6. MAINTENANCE/INSPECTION
To maintain continuous and satisfactory operation, a regular inspection
procedure must be initiated so that worn or damaged parts can be replaced
before they become unsafe. The intervals of inspection must be determined by
the individual application and are based upon the type of service to which the
Trolley is subjected.
The Trolley should be visually inspected by the operator / competent person daily
or before each use.
Annual inspection, repairs and re-certifying of the Beam Clamp should be carried
out in accordance to European Safety Regulations – therefore the hoist must be
returned to a recognized and competent lifting equipment repair centre.
7. TROUBLE SHOOTING
If the trolley is not moving in the correct manor – i.e. not running smooth check
the beam is clear of all obstacles, check that all wheels are running smoothly,
check wheels to determine that they have not become damaged, check the
trolley is seated correctly on the beam and to the correct clearance

8. EC DECLARATION of CONFORMITY 2006/42/EC
We hereby declare, that the design, construction and commercialized execution
of the below mentioned machine complies with the essential health and safety
requirements of the EC MACHINERY DIRECTIVE. The validity of this declaration
will cease in the case of any modification or supplement not being agreed with
the manufacturer beforehand.
Furthermore, validity of this declaration will cease in case that the machine will
not be operated correctly and in accordance to the operating instruction manual
and/or not being inspected regularly.
PRODUCT DESCRIPTION - Push Travel Trolley
MODEL RANGE - PT (A) & (B) Series
CAPACITY - 500Kgs to 5,000Kgs
IDENTIFICATION - Located on Serial Plate on Machine
And stated on individual EC Declaration of
Conformity supplied separate to this booklet
RELEVANT EC
DIRECTIVES - The Machinery Directive 2006/42/EC
1
st Edition December 2009
PRODUCT DESCRIPTION - Gear Travel Trolley
MODEL RANGE - SG (A) & (B) Series
CAPACITY - 500Kgs to 5,000Kgs
IDENTIFICATION - Located on Serial Plate on Machine
And stated on individual EC Declaration of
Conformity supplied separate to this booklet
RELEVANT EC
DIRECTIVES - The Machinery Directive 2006/42/EC
1
st Edition December 2009

9. Specifications
A. Specifications of plain trolley.
Model Cap.
kg
Beam
Flange
Width
mm
A
mm G mm D1 mm D2 mm
PT05A 500 50-220 81.5 12 25 30
PT05B 500 160-300 92 16 25 30
PT10A 1000 50-220 96 16 30 36
PT10B 1000 160-300 97.5 17 30 35
PT20A 2000 66-220 102 20 40 48
PT20B 2000 160-300 113.5 22 40 47
PT30A 3000 74-220 128 24 46 58
PT30B 3000 160-300 129 26 48 58
PT50A 5000 90-220 133.5 28 52 65
PT50B 5000 180-300 147.5 33 60 70

B. Specifications of geared trolley.
Model H
mm H1 mm L mm L1 mm R mm D mm Weight kg
PT05A 67 39.5 199 100 55 140 5
PT05B 71.5 45.5 260 130 60 187 10.6
PT10A 81.5 44 246 120 68 151 9
PT10B 71.5 45.5 260 130 60 187 12
PT20A 94 34 276 132 80 157 15
PT20B 95.5 45.5 310 150 80 189.5 19.3
PT30A 115.5 46 332 155 100 164 24
PT30B 131 45 390 180 112 191.5 35.8
PT50A 127 40.5 377 168 110 173 36
PT50B 142.5 45 450 209 125 191.5 52.2

Model Cap.
kg
Beam
Flange
Width
mm
A
mm C mm G mm D1 mm D2 mm
SG05A 500 50-220 81.5 74 12 25 30
SG05B 500 160-300 92 110 16 25 30
SG10A 1000 50-220 96 78 16 30 36
SG10B 1000 160-300 97.5 110 17 30 35
SG20A 2000 66-220 102 81 20 40 48
SG20B 2000 160-300 113.5 110 22 40 47
SG30A 3000 74-220 128 86 24 46 58
SG30B 3000 160-300 129 110 26 48 58
SG50A 5000 90-220 133.5 92 28 52 65
SG50B 5000 180-300 147.5 110 33 60 70
Model F
mm H mm H1 mm L mm L1 mm R mm D mm Weight kg
SG05A 65 67 31.5 199 100 55 140 9
SG05B 91.5 76.5 45.5 260 130 60 187 12.6
SG10A 65 81.5 33 246 120 68 151 13
SG10B 91.5 76.5 45.5 260 130 60 187 14.1
SG20A 69 94 34 270 132 80 157 18
SG20B 90.5 98 45.5 310 150 80 189.5 21.3
SG30A 100 115.5 35 332 155 100 164 27
SG30B 107.5 132.5 45 390 180 112 191.5 39.2
SG50A 104 127 37 377 168 110 173 40.5
SG50B 149.5 148.5 45 450 209 125 191.5 56

10. Parts List
A1. Plain Trolley- AType

Parts List for the Plain Trolley-A Type
Assembly Name No. Part Name No. Qty.
Right Plate 1-1 1
Driven Wheel 2-1.1 2
Ball Bearing 180202
GB/T276-94 2-1.2 2
GB894.1-86
Snap Ring 15 GB894.1-86 2-1.3 2
Bearing Cover 2-1.4 2
Right Plate
Assembly 1
Snap Ring 35 GB893.1-86 2-1.5 2
Left Plate 2-1 1
Driven Wheel 2-1.1 2
Ball Bearing 180202
GB/T276-94 2-1.2 2
Snap Ring 15 GB894.1-86 2-1.3 2
Bearing Cover 2-1.4 2
Snap Ring 35 GB893.1-86 2-1.5 2
Name Plate 2-2 1
Left Plate Assembly 2
Rivet 2×6 GB827-86 2-3 4
Hanger Shaft
(M=50～220) 3 1

B1. Geared Trolley- A Type

Parts List for the Geared Trolley-A Type
Assembly Name No. Part Name No. Qty.
Right Plate 1-1 1
Driving Wheel 1-1.1 2
Ball Bearing 180202
GB/T276-94 2-1.2 2
Snap Ring 15 GB894.1-86 2-1.3 2
Bearing Cover 2-1.4 2
Snap Ring 35 GB893.1-86 2-1.5 2
Hand Wheel 1-2 1
Plain Washer 12 GB97.1-86 1-3 1
Spring Washer 12 GB859-86 1-4 1
Thin Castle Nut M12 GB6181-86 1-5 1
Split Pin 3.2×22 GB91-86 1-6 1
Right Plate
Assembly 1
Driving Shaft 1-7 1
Left Plate 2-1 1
Driven Wheel 2-1.1 2
Ball Bearing 180202
GB/T276-94 2-1.2 2
Left Plate Assembly 2
Snap Ring 15 GB894.1-86 2-1.3 2

Bearing Cover 2-1.4 2
Snap Ring 35 GB893.1-86 2-1.5 2
Name Plate 2-2 1
Left Plate Assembly 2
Rivet 2×6 GB827-86 2-3 4
Hanger Shaft
(M=50～220) 3 1
Hand Chain 5 1

A2. Plain Trolley- B Type

B2. Geared Trolley- B Type

Part list for Plain and Geared trolley- B Type
Item Description Qty
1 Rivet 4
2 Nameplate (plain trolley) 1
Plain Trolley 4pcs3 Plain Wheel Geared Trolley 2pcs
4 Bearing 4
5 Retaining Ring 4
6 Bearing Cap 4
7 Retaining Ring 4
Plain Trolley 2pcs8 Side Plate Assembly A Geared Trolley 1pcs
9 Bronze Washer 2
10 Locking Screw 2
11 Load Bar 1
12 Nameplate (Geared Trolley) 1
13 Geared Wheel 2
14 Side Plate Assembly B 1
15 Spacer Block 1
16 Guide Plate 1
17 Spring Washer 2
18 Screw 2
19 Driving Spindle 1
20 Spacer Washer 1
21 Hex Castle Nut 1
22 Split Pin 1
23 Chain Wheel 1
24 Hand Chain 1