Comeup BMC-1000 User manual

Material Handling Hoist
Model: BMC-1000
PN:441405 200~240V
441411 200~240V
Introduction
Feature
Lifting capacity: 1000 kg
Lifting height: 3 m
Line speed: 3.2 m/min
Brushless DC moto
r
output: 500w x 6.6A at 200-240V
Brake: Dual brakes of double mechanical ratchet pawls and
a motor dynamic brake
Control: Pendant switch powers the hoist
Unpacking
．Hoist assembly 1pc
．Load chain 6.3 mm x 6.5 m w/hook tackle 1pc
．Power lead 2.0 mm2
x 3C x 3m w/2 flat pins plug for PN:441405 1pc
．Power lead 1.5 mm2
x 3C x 3m w/3 round pins plug for PN:441411 1pc
．Pendant switch PB-418 w/cord 0.5 mm2
x 7C x 3m 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless hoist operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Hoist PN ．Quantity for each part ．Part description
．Serial number ．Replacement part
Installation
Before using the hoist, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Load Chain Replacement
1). Be sure that the replacement chain is the exact size, grade and
constructions as the original chain. The new load chain must have an odd
number links so that both its end links have the same orientation. Destroy
the old chain to prevent its reuse.
2). When replacing load chain, check for wear on mating parts such as
sprocket , and replace parts if necessary.
3). Remove all chain components including load hook kit from the old chain
for reuse on new chain. Inspect and replace any damaged or worm parts.
4). Feed the end link on the load side of the new chain through the require
chain components and idle sheave of load hook. Attach the remaining
chain components to the chain guide rail for the proper locations.
5). Operate the hoist down to move the chain through the hoist body. Stop
when a sufficient amount of new chain is accumulated on the load side.
Wiring Diagram

Warning
．The hoist is not intended to be used in any manner for the movement or lifting
of personnel.
Parts List
Item No. Description Part No. Qty
1 Gear box 884389 1
2 Brushless DC motor kit 200V~240V 884363 1
3 1 st pinion kit 881792 1
4 1 st gear kit 881793 1
5 Ratchet stopper kit 881794 2
6 Sprocket kit 881795 1
7 2 nd gear kit 881858 1
8 R-type retaining ring 881867 1
9 Sprocket protector kit 881796 1
10 Brake rear cover kit 881797 1
11 Hook suspension 881798 1
12 Head pin 881799 1
13 Gearbox rear cover kit 884364 1
14 Motor drivers 200V~240V 884365 1
15 Limit switch 884366 1
16 Electric cover kit 884367 1
17 Load chain 6.5 m 881802 1
18 Upper and down limit kits 884368 1
19 Chain bag kit 884369 1
20 Down hook kit 884373 1
21 Counter weight kit 884370 1
22 Cable gland AG-16 881809 1
23 Cable gland AG-20 881810 1
24 Power lead w/2 flat pins plug 884371 1
Power lead w/3 round pins plug 884376 1
25 Remote control, PB-418 884360 1
Hoist Assembly
2023/09/12 Ver:01