Ravaglioli RAV TD8060TWS User manual

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
COMPOSIZIONE
COMPOSITION
ZUSAMMENSETZUNG
COMPOSITION
COMPOSICIÓN
66 pagine (copertine
comprese)
66 pages (including
cover pages)
66 Seiten (inkl.
Deckblätter)
66 pages (pages de la
couverture incluses)
66 páginas (incluidas
las portadas)
64 pagine numerate
64 numbered pages
64 numerierte Seiten
64 pages numérotées
64 páginas numeradas
RAV TD8060TWS
RAV TD8060TWSR
RAV TD8080TWS
RAV TD8080TWSR
MANUALE DI ISTRUZIONE
INSTRUCTION MANUAL
BETRIEBSANLEITUNG
MANUEL D’INSTRUCTIONS
MANUAL DE INSTRUCCIONES

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
SIMBOLOGIA UTILIZZATA NEL MANUALE
SYMBOLS USED IN THE MANUAL
IN DER BETRIEBSANLEITUNG VERWENDETE ZEICHEN
SYMBOLES UTILISES DANS LA NOTICE
SIMBOLOGÍA UTILIZADA EN EL MANUAL
SIMBOLI SYMBOLS ZEICHEN SYMBOLES SÍMBOLOS
VIETATO! FORBIDDEN! VERBOTEN INTERDIT! PROHIBIDO!
Obbligo!
Operazioni o
interventi da
eseguire
obbligatoriamente
Mandatory!
Operations or
jobs to be
performed
compulsorily
Vorschirift
Obligatorisch
auszuführende
Arbeitsvorgänge
oder Eingriffe
Obligation.
Opérations ou
interventions
obligatoires
Obigación.
Operaciones o
intervenciones que
hay que realizar
obligatoriamente
Pericolo!
Prestare
particolare
attenzione
Hazard!
Be especially
careful
Gefahr!
Äusserste
Vorsicht ist
geboten
Dager!
Faire trés
attention
Peligro!
Prestar especial
atención

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 1/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
INDEX
0WARNINGS ............................................................................................................................................. 3
0.1 Preliminary safety information............................................................................................................. 3
1 INTENDED USE .................................................................................................................................... 4
2STAFF TRAINING ................................................................................................................................. 4
2.1 General precautions.............................................................................................................................. 4
3UNIT PARTS ........................................................................................................................................... 5
3.1 Unit parts for models RAV TD 8060WS/8060TWSR ......................................................................... 5
3.2 Unit parts for models RAV TD 8080WS/8080TWSR ......................................................................... 6
3.3 Safety devices....................................................................................................................................... 7
3.4 Fields of measurement and precision.................................................................................................... 7
3.5 Overall dimensions............................................................................................................................... 7
3.6 Control PC............................................................................................................................................ 7
3.7 Sensors.................................................................................................................................................. 8
3.7.1 Sensors TD8080TWSR and front RAV TD8060TWSR....................................................................................9
3.7.2 Sensors RAV TD8080TWS and front sensor RAV TD8060TWS .....................................................................9
3.7.3 Rear sensor RAV TD 8060TWS and RAV TD 8060TWSR ............................................................................10
3.7.4 Sensor keyboard............................................................................................................................................10
3.8 Wheel clamps ..................................................................................................................................... 11
3.8.1 Wheel clamps STDA30E ...............................................................................................................................11
3.8.2 Wheel clamps STDA48E ...............................................................................................................................11
3.8.3 Use of clamp STDA30E /STDA48E...............................................................................................................12
3.8.4 Run out for vehicles with clamp STDA30E...................................................................................................13
3.8.5 Wheel clamps STDA92E ...............................................................................................................................14
3.9 TURNPLATES................................................................................................................................... 14
3.9.1 Turnplates STDA29E for trucks....................................................................................................................14
4SWITCHING THE UNIT OFF AND ON ........................................................................................... 15
4.1 Switching on....................................................................................................................................... 15
4.2 Switch-off........................................................................................................................................... 15
5AUTOMATIC SENSOR SWITCH-OFF ............................................................................................ 16
6LOW-BATTERY INDICATOR ........................................................................................................... 16
7PROGRAM CONFIGURATION ........................................................................................................ 17
7.1 DATABANK Profile Selection.......................................................................................................... 18
8TESTING AND ADJUSTING A LIGHT VEHICLE ......................................................................... 21
8.1 Presentation page................................................................................................................................ 21
8.2 Selecting a vehicle make and model................................................................................................... 22
8.3 Displaying the technical details of the selected vehicle...................................................................... 23
8.4 Preliminary operations........................................................................................................................ 24
8.4.1 Preliminary vehicle control operations ........................................................................................................24
8.4.2 Preparing for run out....................................................................................................................................24
8.4.3 Run Out - wheel raised..................................................................................................................................25
8.4.4 Run out - Push...............................................................................................................................................26
8.5 Preparing for measurements............................................................................................................... 27
8.6 Sensor alignment and levelling........................................................................................................... 28
8.7 Steering procedure.............................................................................................................................. 29
8.8 Vehicle testing.................................................................................................................................... 30
8.9 Preparing for adjustment..................................................................................................................... 31
8.10 Rear axle adjustment........................................................................................................................... 31
8.11 Front axle adjustment ......................................................................................................................... 32
8.12 Summary of TEST and ADJUSTMENT data .................................................................................... 33
8.13 Auxiliary functions menu................................................................................................................... 34
8.14 Printing of measurements taken.......................................................................................................... 35

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 2/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
9TESTING AND ADJUSTING A HEAVY DUTY VEHICLE ........................................................... 37
10.1 Adjusting a 3 axles tractor.................................................................................................................. 37
10.2 Adjusting a semi-trailer with 3 back axles.......................................................................................... 43
10.3 Adjusting a tractor with 2 steering axles ............................................................................................ 48
10.4 Adjusting a full trailers 2+1................................................................................................................ 54
10 PERSONALISATION OF VEHICLE DATA BANK ........................................................................ 57
10.1 Entering a new vehicle........................................................................................................................ 57
10.2 Cancelling a personalised vehicle....................................................................................................... 60
11 MEASURING HEADS ERRORS ........................................................................................................ 61
11.1 Data receiving-transmission error between measuring heads and console......................................... 61
11.2 Horizonatal plane angle measuring error............................................................................................ 61
12 TROUBLESHOOTING ........................................................................................................................ 62
13 MAINTENANCE ................................................................................................................................... 63
14 STORING AND SCRAPPING ............................................................................................................. 63
15 MACHINE IDENTIFICATION DATA .............................................................................................. 64

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 3/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
The Bluetooth trademarks belong to their respective owners and are
used under licence by RAVAGLIOLI S.p.A.
0 WARNINGS
Any damage caused by failure to observe the indications in this manual or by incorrect
machine use shall exempt Ravaglioli S.p.A. from all liability.
0.1 Preliminary safety information
Before starting up the appliance:
•Read the instructions and the entire manual before using or working on the wheel aligner.
This manual is an integral part of the product. Its aim is to provide the user with
instructions on how to operate the wheel aligner RAV TD8060TWS/TWSR and RAV
TD8080TWS/TWSR. Look after the manual for the entire working life of the machine and
keep it in a place that is known and easily accessible. Refer to it every time you have any
doubts. All product operators must be able to read the manual.
•Make sure the power supply is in conformity with the specifications shown on the plate.
The plate showing voltage and frequency details is positioned on the rear of the appliance.
Please read this plate carefully. NEVER connect the appliance to a power source with
voltage or frequency different to those shown.
•Adequately position the power cable of the wheel aligner. The machine features a 3-pin
plug with integrated ground. This can only be fitted in a socket that also has a ground
point. If it is not possible to fit the plug into this type of socket, contact an electrician. Do
not try modifying or using the plug incorrectly.
On switching off the machine:
•Never switch off the PC inside the machine by disconnecting the plug or by means of the
PC switch itself. Always follow the procedure described in para. 4.2 on page 15. Incorrect
PC switch-off can "corrupt" the files inside the HARD-DISK.
•The switch-off procedure described in para. 4.2 on page 15 does not affect the measuring
head recharging supports which therefore continue to be energised.
In emergency conditions and before any maintenance jobs:
•Isolate the machine from any power sources by means of the master switch and
disconnect the plug from the power socket.
•Do not try servicing the machine arbitrarily because the opening and removal of the doors
could expose you to hazardous voltages; maintenance jobs must only be performed by
authorised after-sales service personnel.
Working environment and cleaning the machine:
•The working environment must be kept clean, dry and not exposed to atmospheric agents
and must be well lit.
•Do not clean the machine with jets of water and compressed air.
•To clean the plastic panels or shelves, use a damp cloth (avoid using liquids containing
solvents).
RAVAGLIOLI S.p.A. shall be entitled to make any changes to the models described in this manual
for technical or commercial reasons.

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 4/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
1 INTENDED USE
The RAV TD8060TWS/TWSR and RAV TD8080TWS/TWSR systems are machines for
determining all the angles relating to vehicle wheel alignment.
These angles are measured by four sensors incorporating microprocessor technology and
infrared data reading and transmission system [without using cable connections between the
sensors].
Data transmission from the front sensors to the console is by radio frequency communication
by means of modules .
The machine must only be used in a field of temperature from 0° to 40°.
2 STAFF TRAINING
The machine must only be used by specially trained and authorised personnel. To ensure
best machine management and that measurements can be efficiently made, operators must
be properly trained in order to acquire the know-how needed to use the machine according to
the instructions provided by the manufacturer. In case of any doubts relating to the use and
maintenance of this machine, refer to the instruction manual; if doubts still remain, contact
authorised after-sales services or the RAVAGLIOLI S.p.A. technical department.
2.1 General precautions
•During machine operation and maintenance, always follow all applicable safety
and accident-prevention norms.
•The machine must only be used by authorised and adequately trained personnel.
•This machine must only be used for the purpose for which it was specifically
made.
RAVAGLIOLI S.p.A. disclaims all liability for injuries to persons or anuimals and
damage caused to things by incorrect machine use.
•Accessories and spare parts must only be fitted by authorised RAVAGLIOLI
S.p.A. personnel and original accessories and spare parts must always be used.
•
The machine must only operate in places where there is no risk of explosion or
fire.
•Removing or altering safety devices or the warning signals on the machine can
represent a cause of serious hazard and is an infringement of European safety
laws.
•Before doing any maintenance jobs on the system, disconnect the power supply.
In case of doubt, do not interpret but contact the RAVAGLIOLI S.p.A. after-
sales
service to receive instructions on how to perform operations in conditions of
utmost safety.
•Avoid unauthorised persons coming near the wheel aligner during operation.

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 5/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3 UNIT PARTS
3.1 Unit parts for models RAV TD 8060WS/8060TWSR
MEASUREMENT CONSOLE
For all measurement-
taking operations, the measurement console
must be used. This features electronic components that process
and manage the data from the sensors.
Power supply: 220 / 240 Vac single-phase
50/60Hz. Max power
input: 500w
PC KEYBOARD
The appliance features a PC type 102-key control
keyboard. By means of the first 4 function keys,
almost all the machine functions can be used.
The details of the vehicle can also be entered
together with client name, and the vehicle
databank can be personalised.
MONITOR
All models feature a 19" TFT high-definition colour
monitor. Operating and maintenance instructions
are shown in the manual provided with the
monitor; follow the instructions in the manual.
STEERING LOCK. This is a device used
to keep the steering wheel in fixed
position. It is used before the adjustment
procedure as shown in the instructions
displayed during the program.
THE PEDAL PRESSER is a device used to block the
brake pedal during measurement preparation
operations. It should be used as illustrated in the
instructions displayed during the program.
LOWER WHEEL CLAMPS
HOUSING
WHEEL CLAMPS
See para. 3.8 page 11
TURNPLATES
See para.
3.8.5 page 14
SENSORS
See para.3.7 on page 8
CENTRAL PRINTER
HOUSING
UPPER CONTROL PC
HOUSING
LEADS FOR
RECHARGING THE
SENSOR
BATTERIES
SWITCH FOR TURNING THE
MACHINE ON
POWER SOCKET
Shock hazard

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 6/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.2 Unit parts for models RAV TD 8080WS/8080TWSR
MEASUREMENT CONSOLE
For all measurement-
taking operations, the measurement console
must be used. This features electronic components that process
and manage the data from the sensors.
Power supply: 220 / 240 Vac single-
phase 50/60Hz. Max power
input: 500w
PC KEYBOARD
The appliance features a PC type 102-key control
keyboard. By means of the first 4 function keys,
almost all the machine functions can be used.
The details of the vehicle can also be entered
together with client name, and the vehicle
databank can be personalised.
MONITOR
All models feature a 22" TFT high-definition colour
monitor. Operating and maintenance instructions
are shown in the manual provided with the monitor;
follow the instructions in the manual.
STEERING LOCK. This is a device used
to keep the steering wheel in fixed
position. It is used before the adjustment
procedure as shown in the instructions
displayed during the program.
THE PEDAL PRESSER is a device used to block the
brake pedal during measurement preparation
operations. It should be used as illustrated in the
instructions displayed during the program.
LOWER WHEEL CLAMPS
HOUSING
WHEEL CLAMPS
See para. 3.8 page 11
TURNPLATES
See para.
3.8.5 page 14
SENSORS
See para.3.7 on page 8
CENTRAL PRINTER
HOUSING
LEADS FOR
RECHARGING THE
SENSOR
BATTERIES
UPPER CONTROL PC
HOUSING
POWER SOCKET
Shock hazard
SWITCH FOR TURNING THE
MACHINE ON

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 7/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.3 Safety devices
The wheel aligner features a safety device (master switch) on the rear of the machine, see chap. 3
on page 5. The master switch disconnects power to the machine when turned clockwise.
3.4 Fields of measurement and precision
Axle Measurement Precision
Field of
measurement
Total field of
measurement
Front
Toe-in
±2’
±2°
±5°
Semitoe-in
±1'
±1°
±2°30’
Axle run-out
±2
±2°
±5°
Wheel camber
±2'
±3°
±10°
Caster angle
±5’
±10°
±18°
Camber angle
±5’
±10°
±18°
Rear
Toe-in
±2'
±2°
±5°
Semitoe-in
±1'
±1°
±2°30’
Axle run-out
±2'
±2°
±5°
Wheel camber
±2'
±3°
±10°
Push angle
±2'
±2°
±5°
3.5 Overall dimensions
RAV TD 8080TWS / TWSR RAV TD 8080TWS / TWSR
Figure 1
3.6 Control PC
Inside the control unit is a control PC containing the software product.
The EPIA 5000 fanless motherboard control PC has the following specifications:
•Processor 1,6GHz;
•RAM 1 Gb;
•4 USB; 1 COM; 1 LAN Ethernet 10/100Mb;
•Keyboard and PS2 mouse input; WIN 7 Embedded Standard edition in Edition
•Hard Disk ≥ 30 Gb

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 8/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.7 Sensors
The sensors of the RAV TD8060TWS/TWSR and RAV TD8080TWS/TWSR unit require no
cable connections for angle measurement. The measurement units consist of infra-red data
transceivers and CCD type transducers with infra-red emission focal point.
All the characteristic angles of both vehicle axles are controlled by CCD sensors (6 sensors
for the TD8060TWS/TWSR serie and 8 sensors for TD8080TWS/TWSR serie) and infra-red
transmission.
Data transmission between the infra-red sensors is effective even in critical lighting
conditions.
Data transmission of the front measuring heads is VIA RADIO by means of modules
housed inside the front measuring heads and the console.
The rear sensors do not communicate directly with the console. Their data are
transmitted/received through the infra-red transmission of the front sensors [see para. 3.7.3
on page 10).
Power is supplied by rechargeable 6V long-life batteries; recharging of front and rear
measuring heads is done through the supports for recharging the batteries of the measuring
heads located on the console.
For all the sensors featuring rechargeable batteries, the power and consumption data are as
follows:
REAR HEADS TD8060TWS/TWSR
TD8080TWS/TWSR
FRONT HEADS 8060TWS/TWSR
Power supply
Lead battery 6V - 1.3Ah
Lead battery 6V - 3Ah
Mean autonomy with
battery fully efficient
and charged
About 10 hours About 18 hours
Mean recharge time
About 10 hours
About 10 hours

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 9/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.7.1 Sensors TD8080TWSR and front RAV TD8060TWSR
Figure 2
3.7.2 Sensors RAV TD8080TWS and front sensor RAV TD8060TWS
Figure 3
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
CONNECTOR FOR
CALIBRATION CABLE
ADJUSTMENT TOLERANCE
INDICATION LED
(see para. 3.7.4 on page 10)
GREEN INDICATOR LED  SENSOR
UNDER CHARGE.
RED INDICATOR LED

SENSOR ON
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
CONNECTOR FOR
CALIBRATION CABLE
ADJUSTMENT TOLERANCE
INDICATION LED
(see para. 3.7.4 on page 10)
BATTERY HOUSING
GREEN INDICATOR LED  SENSOR
UNDER CHARGE.
RED INDICATOR LED

SENSOR ON
BATTERY HOUSING

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 10/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.7.3 Rear sensor RAV TD 8060TWS and RAV TD 8060TWSR
Figure 4
3.7.4 Sensor keyboard
(C) Level (A) Green LED (B) Red LED
Figure 5
KEY
DESCRIPTION
Sensor switch-on key
When pressed together, they manually switch
off the sensor
Legend of Figure 5:
A -
•Green LED on:
For front sensors

the sensor battery is under charge
B -
•Red LED on steady:
sensor on
•Red LED flashing:
sensor down (when remaining battery charge is below or
same as 30%); switches off after a few minutes
C- •
Level indicator consisting of 3 indicator LEDs
(except rear heads TD8060TWS/TWSR)
Tolerance indicator during adjustment
•GREEN LED flashing

the measurement is within tolerance, exactly at centre
•RED LED flashing together with GREEN on steady 
the measurement is
within tolerance
•RED LED on the measurement is NOT within tolerance
During adjustment, to see the tolerance on the LEDs, the red selection frame must be moved
to the value being adjusted (see para. 8.11 on page 32).
SENSOR KEYBOARD
(see para. 3.7.4 on page 10)
CONNECTOR FOR
CALIBRATION CABLE
FILTER OF THE OPTIC UNIT IN
METHACRYLATE
GREEN INDICATOR LED  SENSOR
UNDER CHARGE.
RED INDICATOR LED

SENSOR ON

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 11/ 64
Tel. [phone] – Fax [phone]
e-mail: [e-mail] /http www.ravaglioli.com
3.8 Wheel clamps
3.8.1 Wheel clamps STDA30E
The STDA30E are self-centring wheel clamps, screw type, for 12”-24”, complete with
removable claws.
Figure 6
3.8.2 Wheel clamps STDA48E
The STDA48E wheel clamps feature 4 claws for 12” to 24” rims complete with locking units,
and removable claws.
Figure 7
KNOB
TIPS WITH STEEL
CLAW
PINS FOR CLAW COUPLING
SENSOR PIN LOCKING KNOB
FLANGE FOR SENSOR COUPLING
ARM LOCKING KNOBS
ARM LOCKING KNOBS
KNOB
LEVEL
HANDLES FOR RAPID CLAMP
FASTENING ON WHEEL
LEVEL
PINS FOR CLAW COUPLING
SENSOR PIN
LOCKING KNOB
PINS FOR CLAW COUPLING
TIPS WITH STEEL
CLAW
LOCKING UNITS STDA55
The locking units STD A55 allows to convert
the standard wheel clamps STDA30E in wheel
clamps equivalent of STDA48E.

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
Page 12/64
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Tel. [phone] – Fax [phone]
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3.8.3 Use of clamp STDA30E /STDA48E
The centre crosspiece of clamps STDA30E is mobile; the clamp can therefore be raised
and/or lowered by at most 180 mm in the event of an obstacle (a wide truck wheel for
instance) preventing communication between the two measuring heads.
To lower the two measuring heads to the same level, the crosspiece features 3 notches, each
60 mm high.
ALWAYS LEVEL THE CLAMP BEFORE LOWERING THE CROSSPIECE (see following
examples):
Figure 8
A) Standard clamp position
B) Position 60mm from the
clamp centre
Signal TOE
Signal TOE
C) Position 120mm from the
clamp centre
D) Position 180mm from the
clamp centre

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
RAVAGLIOLI S.p.A. – 40044 Pontecchio Marconi (BO) Via I Maggio, 3
Page 13/ 64
Tel. [phone] – Fax [phone]
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3.8.4 Run out for vehicles with clamp STDA30E
In the event of the operator wishing to use the truck wheel clamps STDA30E on a motor-
vehicle, great care must be taken as these are very long compared to the vehicle clamps . At
the end of the run out procedure and when lowering the wheels, the clamp could touch the
floor and consequently move or break thus affecting the result of the following tests.
During the run our procedure, the screen shows an instruction to turn the wheel, taking as
reference the knob, indicated by the flashing point.
By following this procedure, the run out terminates with the clamp in vertical position (knob
at top) and the clamp touches the floor when lowering the wheels.
To prevent this, take as turning reference not the knob but a point of the wheel shifted by 90°
with respect to the knob (see Figure 9 and Figure 10), so the procedure terminates with the
clamp in horizontal position.
Figure 9
-Turn the wheel by 180° (knob position TOWARDS THE LEFT). Press the centre key of the
measuring head. Acquisition of measurements.
Figure 10
NOTE: The wheel clamps must all be horizontal when lowering the vehicle, once the run out
procedure has terminated.
This way, during the measuring head ALIGNMENT AND LEVELLING STAGE, it will not be
possible to level the clamps, but if clamps STDA30E (para. 3.8.1 on page 11) are used on a
vehicle it will NEVER be necessary to shift the movable crosspiece of the clamp downwards
because the size of the wheels of a vehicle will never block the measuring head signal.
Indication point
shows on the screen
for the knob position
Position the knob
TOWARDS THE RIGHT
Position the knob
TOWARDS THE LEFT
Indication point shows
on the screen for the
knob position

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
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3.8.5 Wheel clamps STDA92E
Special NON Run-out compensation wheel clamps, by referencing the wheel center which
is almost perfectly accurate, it can deliver a more accurate measurement without need
to raise each wheel position to perform Run-out compensation
Each pair of clamps includes: 6 short adapters and 6 long adapters
3.9 TURNPLATES
3.9.1 Turnplates STDA29E for trucks
The turnplates STDA29E have a capacity of 7000 kg.
Figure 11
Legend of Figure 11:
1 -
Plate handle
2 -
Plate stop
3 -
Upper plate with anti-drip disc
1
3
2
2
SHORT ADAPTERS
LONG ADAPTERS
HANDLES FOR RAPID CLAMP
FASTENING ON WHEEL
SENSOR PIN
LOCKING KNOB

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
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4 SWITCHING THE UNIT OFF AND ON
4.1 Switching on
To switch on the machine and access the program, the specific button must be pressed
situated at the rear of the console.
After PC initialisation by WindowsXP, the program is automatically run. The first page to
appear is the program presentation page, from where all machine functions can be started..
Figure 12
4.2 Switch-off
From the presentation page it is possible to switch off the machine by selecting the specific
key.
SENS.
KEYBOARD
PC KEYBOARD
DESCRIPTION
Start the procedure request for
switching off the machine.
Figure 13
SENS.
KEYBOARD
PC KEYBOARD
DESCRIPTION
Cancel. Return to presentation
page
Confirm machine switch-off

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
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Tel. [phone] – Fax [phone]
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Now wait for the following display page to appear.
Figure 14
Switch off the machine by the main switch situated at the rear of the equipment.
IMPORTANT:
The switch-off procedure does not affect the sensor recharge
supports which continue to be powered.
5 AUTOMATIC SENSOR SWITCH-OFF
The system switches the sensors off automatically whenever the presentation or screen-saver
pages are displayed.
The sensors will in any case switch off after 5 approx. minutes unless they receive data (eg.
the console is off).
It is in any case best to always switch off the sensors manually (see para. 3.7.4 page 10)
when these are not used.
6 LOW-BATTERY INDICATOR
The system displays a low-battery indication (Figure 15).
This signal is also provided on the sensor itself by means of the flashing of the red switch-on
LED (see para. 3.7.4 on page 10).
Figure 15
When the remaining battery charge is 30% or BELOW, the program shows the low-battery
indication page (Figure 15). The sensor goes off after a few minutes. Try not to reach this
situation, by charging the sensors just as soon as possible.
To exit from the signal page, press F4 .
RIGHT
"FRONT"
SENSOR LOW
SENSOR LOW-
BATTERY
SIGNAL

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR
Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
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7 PROGRAM CONFIGURATION
To configure the program, select key F2 on the presentation page.
A configuration menu is accessed here program characteristics can be changed according to
individual requirements.
Figure 16
Language selection: The language can be selected from among 31 available languages
Backup / Restore: So as not to risk losing the vehicle and client databank data, it is best to
create a backup copy (save). For this operation, use an USB “flash disk”.
NOTE: if the PC features a floppy disk drive, a standard 3.5" floppy-disk can also be used.
Lost or cancelled data can be retrieved using the restore procedure if a backup has been
made.
Configuration: the program displays the display page in Figure 17.
It is possible to change the system parameters, the databank profile and specify which
component parts are in the appliance and what type they are.
Date/time configuration: The system date and time can be changed so as to correctly
record the time of the performed operations.
Print personalisation: Enter the data relating to the workshop; these will be printed together
with the measurements taken.
SENSOR
KEYBOARD
PC KEYBOARD
DESCRIPTION
Return to presentation page.
Move the selection up.
Move the selection down.
Confirm selection.
This function is
illustrated in the
installation and
calibration
manual

INSTRUCTION MANUAL
RAV TD8060TWS - RAV TD8060TWSR
RAV TD8080TWS - RAV TD8080TWSR Code M0230 - rev.1.1
(01/2014)
RAVAGLIOLI S.p.A.
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7.1 DATABANK Profile Selection
Select the “CONFIGURATION” option on the program configuration page as explained in para.
7 page 17. It is possible to change the system parameters, the databank profile and specify
which component parts are in the appliance and what type they are.
Figure 17
SENSOR
KEYBOARD
PC KEYBOARD
DESCRIPTION
Return to presentation page.
Move the selection up.
Move the selection down.
Confirm selection.
Select the "DATABANK” option and confirm. The following display page appears:
Figure 18