Rayjet R400 User manual

R400
Operating manual
8058
Operating manual 8058_2.3_EN (07/2021)
ENGLISH (Translation)

Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Pty Ltd
[phone]
[e-mail]
Trotec Laser België
Trotec Laser Belgique
[phone]
[e-mail]
Trotec Laser Canada
[phone]
[e-mail]
Trotec Laser AG
[phone]
[e-mail]
[e-mail]
Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Deutschland
GmbH
[phone]
[e-mail]
Trotec Laser España
[phone]
[e-mail]
Trotec Laser France SAS
[phone]
[e-mail]
Trotec Laser UK
[phone]
[e-mail]
Trotec Laser Srl
[phone]
[e-mail]
Trotec Laser Japan
Corporation
Tokyo: [phone]
Osaka: [phone]
[e-mail]
High Speed Laser Systems S.
de R.L. de C.V.
[phone]
[e-mail]
Trotec Laser B.V.
[phone]
[e-mail]
Trodat Polska Sp. z o.o.
[phone]
[email protected]
Trotec Laser Inc.
[phone], Option 2
[e-mail]
Rubber Stamp & Engraving
[phone]
[email protected]
Trotec Laser (XIAMEN) CO.,
LTD.
#5 GuAn Road South, MaXiang
Town
XiangAn District, XiaMen, China
ENGLISH (Translation) 07/2021 2 / 83

Trotec Laser GmbH
Freilingerstraße 99
4614 Marchtrenk, Austria
General contact to Technical Support:
Tel.: [phone]
E-mail: [e-mail]
www.troteclaser.com
ENGLISH (Translation) 07/2021 3 / 83

Technical Changes Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any of the products without
prior notice.
© Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH.
The entire documentation is given to the user for personal use only. Reproduction,
translation or any distribution to third parties is not permitted without the prior consent of
Trotec Laser GmbH. Any breach of law will be prosecuted.
ENGLISH (Translation) 07/2021 4 / 83

Content
1 General Information...............................................................................................................................8
1.1 Information about this manual.................................................................................................. 8
1.1.1 Information about this manual................................................................................................8
1.1.2 Storage of the manual............................................................................................................8
1.1.3 Complementary documentation..............................................................................................8
1.2 Explanation of symbols............................................................................................................. 9
1.3 Liability and warranty.............................................................................................................. 10
1.4 Scope of delivery (standard configuration)............................................................................. 11
1.5 Type plate................................................................................................................................ 12
2 Safety.................................................................................................................................................... 13
2.1 General safety notes............................................................................................................... 13
2.1.1 Intended use......................................................................................................................... 13
2.1.2 Improper use.........................................................................................................................14
2.1.3 Residual risk......................................................................................................................... 14
2.1.4 Machine modification............................................................................................................ 14
2.1.5 Operating modes.................................................................................................................. 14
2.1.6 Applicable safety regulations................................................................................................15
2.2 Laser safety.............................................................................................................................16
2.2.1 Laser classification............................................................................................................... 16
2.3 Areas of responsibility............................................................................................................. 18
2.3.1 Responsibilities of the operating company...........................................................................18
2.3.2 Responsibilities of the operating personnel......................................................................... 18
2.4 Requirements for operating an service personnel..................................................................19
2.5 Machine identification (warning and safety stickers).............................................................. 19
2.6 Safety devices......................................................................................................................... 22
2.7 Technical protective measures................................................................................................22
2.7.1 Main switch........................................................................................................................... 22
2.7.2 Key switch.............................................................................................................................22
2.7.3 Emergency stop button........................................................................................................ 22
2.7.4 Interlock safety switches...................................................................................................... 23
2.7.5 Acrylic top lid........................................................................................................................ 23
2.7.6 Side cover.............................................................................................................................23
2.7.7 In case of safety device malfunction....................................................................................23
2.8 Secondary (indirect) hazards.................................................................................................. 24
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2.8.1 Fire hazard............................................................................................................................24
2.8.2 Gases, fumes and dust........................................................................................................ 24
2.8.3 Reflection through materials.................................................................................................25
2.8.4 Information about damaged optics.......................................................................................26
2.8.5 Protective measures for damaged optics.............................................................................26
2.9 In case of emergency............................................................................................................. 27
3 Technical Data......................................................................................................................................28
3.1 Exhaust system requirements.................................................................................................29
3.2 Materials.................................................................................................................................. 31
4 Machine overview................................................................................................................................ 35
4.1 General overview.................................................................................................................... 35
4.2 Laser power potentiometer..................................................................................................... 36
4.3 Tables...................................................................................................................................... 36
4.4 Lens(es)...................................................................................................................................37
4.5 Nozzles.................................................................................................................................... 37
5 Transport...............................................................................................................................................38
5.1 Safety notes............................................................................................................................ 38
5.2 Delivery state...........................................................................................................................38
5.3 Temperature and humidity.......................................................................................................39
5.4 Required tools for unloading and transport............................................................................ 40
5.5 Place of storage...................................................................................................................... 40
5.6 Transport inspection and reporting of defects........................................................................ 40
5.7 Unpacking the machine...........................................................................................................40
5.8 Transport protection for the axes............................................................................................42
5.9 Relocation of the machine...................................................................................................... 43
6 Setup and installation......................................................................................................................... 44
6.1 For your safety........................................................................................................................ 44
6.2 Temperature and humidity.......................................................................................................44
6.3 Space requirements................................................................................................................ 44
6.4 Connections.............................................................................................................................45
6.4.1 Mains connection..................................................................................................................46
6.4.2 Connection the PC............................................................................................................... 46
6.4.3 Connection of the air assist................................................................................................. 46
6.4.4 Connect the water cooling system.......................................................................................47
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7 Operation.............................................................................................................................................. 49
7.1 Before commissioning............................................................................................................. 49
7.1.1 Installation and replacement of the laser source................................................................. 49
7.2 Software...................................................................................................................................49
7.3 Power On/Off...........................................................................................................................50
7.4 Control panel........................................................................................................................... 51
7.4.1 Description............................................................................................................................ 52
7.5 Changing the lens................................................................................................................... 55
7.6 Position of the lens................................................................................................................. 55
7.7 Table placement...................................................................................................................... 56
7.8 Focusing.................................................................................................................................. 57
7.9 Options.................................................................................................................................... 58
7.9.1 Rotary attachment (option)...................................................................................................58
8 Maintenance......................................................................................................................................... 61
8.1 Safety notes............................................................................................................................ 61
8.2 Maintenance schedule............................................................................................................ 61
8.3 Cleaning...................................................................................................................................62
8.3.1 Machine.................................................................................................................................62
8.3.2 Optics in general.................................................................................................................. 62
8.3.3 Lens...................................................................................................................................... 63
8.3.4 Mirror.....................................................................................................................................64
8.3.5 Motion system.......................................................................................................................66
8.3.6 Lubricating motion system....................................................................................................67
9 Troubleshooting................................................................................................................................... 71
9.1 Error, cause and remedy........................................................................................................ 71
9.2 How to create a service file.................................................................................................... 72
10 Contact details..................................................................................................................................... 74
11 Disassembly......................................................................................................................................... 75
12 Disposal................................................................................................................................................ 76
13 Appendix...............................................................................................................................................77
13.1 CE 8058 R400........................................................................................................................ 81
13.2 Datasheet 8058 R400............................................................................................................. 82
ENGLISH (Translation) 07/2021 7 / 83

1 General Information
For the sake of readability, gender-neutral endings are not used in this operation manual. It is hereby
expressly stated that all parts of the text where natural persons or groups of persons are mentioned refer to
people of all genders.
1.1 Information about this manual
1.1.1 Information about this manual
Before beginning any work on the machine, read this manual completely and carefully.
Keep the manual for further consultation close to the machine.
This manual describes how to operate the machine properly and safely. Be sure to follow the safety
instructions given here, as well as any local accident prevention regulations and general safety regulations
applicable to the field of usage. Before beginning any work on the machine, ensure that the manual, in
particular the chapter entitled "Safety Information" and the respective safety guidelines, has been read in its
entirety and fully understood.
Information
Supplementary documentation can be found on the supplied storage medium. You can also
request this from the manufacturer.
1.1.2 Storage of the manual
These manual is an integral part of the machine and must therefore be kept in its immediate vicinity and be
accessible at all times.
1.1.3 Complementary documentation
Complementary documentation can be found on the supplied data carrier.
Software manual
RayjetManager
ENGLISH (Translation) 07/2021 8 / 83

1.2 Explanation of symbols
Important technical safety notes and instructions in this manual are indicated by symbols. It is important to
observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and
material damage to property by acting with extreme caution.
Danger
This symbol indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Warning
This symbol indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Warning Current
This symbol warns of potentially dangerous situations related to the electric voltage. Failure to
observe the safety instructions leads to risk of serious injury or death. Particular care should be
taken during maintenance and repair work.
Warning Laser
This symbol warns of potentially dangerous situations related to the laser beam. Failure to
observe the safety instructions leads to risk of serious injury.
Caution
This symbol indicates a potentially hazardous situation which, if not avoided, could result in
minor or moderate injury.
Notice
This symbol indicates potential risks of damage to the supported product (or to property).
In addition, non-observance may result in damage, malfunction or failure of the machine.
Information
This symbol indicates tips and information which must be observed for efficient and trouble-free
handling of the product.
Disposal
This symbol indicates notes regarding the professional disposal of the product or accessories.
ENGLISH (Translation) 07/2021 9 / 83

1.3 Liability and warranty
Warranty periods specified in the manufacturers "warranty terms and conditions" shall be binding for the
buyer. If no warranty periods are specified, the general terms and conditions of sale, delivery and payment
apply.
All information, illustrations, tables, specifications and diagrams contained in this operating manual have
been carefully compiled according to the current state of technology. No liability is accepted with regard to
errors, missing information and any resulting damage or consequential loss.
Strict compliance with the safety procedures described in this operating manual and extreme caution
when using the equipment are essential for avoiding and reducing the possibility of personal injury or
damage to the equipment. The manufacturer shall not be liable for any damage and or faults resulting from
nonobservance of instructions in this manual.
Nonobservance of the operation, maintenance and service instructions described within this manual
absolves Trotec Laser GmbH from any liability in case of a defect.
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-
original parts and accessories.
Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of
an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss
of commercial information resulting from use of the equipment described in this manual.
It is strictly prohibited to make any alterations, to prepare translations, decompile, disassemble, reverse
engineer or copy the software.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables, specifications
and diagrams contained in this operating manual with regard to technical developments at any time without
notice.
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