Raynor 8165RGD CONTRACTOR Series Corporal II User manual

CONTENTS
Preparation . . . . . . . . . . . . . . . .1-2
Assembly . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . 4-11
Install the Door Control. . . . . . 12-13
Install the Protector System®. . 14-17
Power. . . . . . . . . . . . . . . . . . 18-19
Adjustments . . . . . . . . . . . . . 20-22
Operation . . . . . . . . . . . . . . . 23-28
Maintenance . . . . . . . . . . . . . . . 29
Troubleshooting. . . . . . . . . . . 30-31
Accessories. . . . . . . . . . . . . . . . 32
Warranty. . . . . . . . . . . . . . . . . . 33
Repair Parts . . . . . . . . . . . . . 34-35
CONTRACTOR Series
1/2 hp Chain Drive
Garage Door Opener
Raynor Garage Doors
1101 E. River Rd.
Dixon, Illinois 61021
■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■The door WILL NOT CLOSE unless the Protector System®is connected and properly
aligned.
■ Periodic checks of the garage door opener are required to ensure safe operation.
■The model number label is located on the front panel of your garage door opener.
■This garage door opener is ONLY compatible with MyQ®Security+ 2.0™
accessories.
■ONLY enable the Timer-to-Close or MyQ®remote operation feature when the
garage door opener is installed on a sectional door.
NOTE: If you are installing the garage door opener on a one-piece door, visit
www.raynor.com for installation instructions.
www.raynor.com
Serial Number:
Date of Purchase:
Model 8165RGD
FOR RESIDENTIAL USE ONLY
Write down the following information for
future reference:

1
Safety Symbol and Signal Word
Review
Thisgarage door opener hasbeen designed and
tested to offer safe service provided itis installed,
operated,maintained and tested in strict
accordance with the instructionsand warnings
contained in this manual.
When you see these Safety Symbols and Signal
Words on the following pages, they will alertyou to
the possibility of serious injury or death if you do
not comply with the warnings that accompany them.
The hazard maycome from something mechanical
or from electricshock.Read the warnings carefully.
Mechanical
Electrical
When you see thisSignal Word on the following
pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements
that accompany it. Read them carefully.
Check the Door
To prevent possible SERIOUSINJURYor
DEATH:
lALWAYS call a trained door systems
technician if garage door binds,sticks,
or isoutofbalance.An unbalanced
garage door mayNOTreverse when
required.
lNEVER tryto loosen,move or adjust
garage door,door springs,cables,
pulleys,bracketsor their hardware,
ALLof which are under EXTREME
tension.
lDisable ALLlocks and remove
ALLropesconnected to garage door
BEFORE installation and operating
garage door opener to avoid
entanglement.
To preventdamage to garage door and opener:
lALWAYS disable locks BEFORE
installing and operating the opener.
lONLY operate garage door opener at
120V, 60 Hz to avoid malfunction and
damage.
1. Disable locks and remove any ropes
connected to the garage door.
2. Lift the door halfway up. Release the
door. If balanced, it should stay in place,
supported entirely by its springs.
3. Raise and lower the door to check for
binding or sticking. Ifyour door binds,
sticks, or is out of balance, call a trained
door systems technician.
4. Check the seal on the bottom ofthe door.
Any gap between the floor and the
bottom of the door must not exceed
1/4inch (6 mm). Otherwise, the safety
reversal system may not work properly.
5. The opener should be installed above
the center ofthe door. Ifthere isa torsion
spring or center bearing plate in the way
of the header bracket, it may be installed
within 4 feet(1.2 m) to the left or right of
the door center.See page 5.
Torsion
Spring
Extension
Spring
OR
Tools Needed
2
1
3/16
7/16
1/2
5/32
5/16
5/8
9/16
1/4
7/16
Preparation

2
Carton Inventory
Accessorieswill varydepending on the garage door opener model purchased.Depending on your
specificmodel, other accessoriesmay be included with your garage door opener. The instructions for
these accessories will be attached to the accessory and are not included in this manual. The images
throughout this manual are for reference and your product may look different.
A. Header bracket
B. Pulley and bracket
C. Door bracket
D. Curved door arm
E. Straight door arm
F. Trolley
G. Emergencyrelease rope and handle
H. Rail
I. Garage door opener
J. Sprocket cover
K. Chain
L. Door control
M. White and red/white wire
N. The Protector System®
Safety reversing sensors with white and white/blackwire attached: Sending Sensor (1)
Receiving Sensor (1) and SafetySensor Brackets (2)
O. Safety labels and literature
P. Rail grease
Security+ 2.0™ Accessories
041A7185-2
Multi-Function Door Control
891RGD
Remote Control
Hardware
Installation Door Control Hardware
Hex bolt 5/16"-18 x 7/8" (4) Screw 6AB x 1" (2)
Lag screw 5/16"-9 x 1-5/8" (2) Screw 6-32 x 1" (2)
Clevis Pin 5/16" x 2-3/4" (1) Drywall anchors (2)
Clevis Pin 5/16" x 1-1/4" (1) Insulated staples
Clevis Pin 5/16" x 1" (1)
Nut 5/16"-18 (4)
Lock washer 5/16" (4)
Self-threading screw 1/4"-14 x 5/8" (2)
Ring fastener (3)
Carriage bolt 1/4"-20 x 1/2" (2)
Wing nut 1/4"-20 (2)
AB
C
J
N
I
O
D
E
F
H
G
K
L
M
Not Provided
Not
Provided
P
Preparation

3
Assembly
1 Attach the Rail to the Garage Door Opener
To avoid possible SERIOUS INJURY to finger from moving garage door opener:
lALWAYS keep hand clear of sprocket while operating opener.
lSecurely attach sprocket cover BEFORE operating.
To avoid SERIOUS damage to garage door opener, use ONLY those bolts/fasteners mounted in the
top ofthe opener.
NOTE: ONLY use the boltsremoved from the garage door opener.Place the garage door opener on
the packing material to prevent scratching.
1. Remove the two boltsfrom the top ofthe garage door opener.
2. Align the rail and the styrofoam over the sprocket.Cutthe tape from the rail, chain,and
styrofoam.
3. Fasten the rail with the previously removed bolts.
4. Position the chain around the garage door opener sprocket.
5. Install the sprocket cover by squeezing the sides and inserting the tabs into the slots on the
garage door opener.
Washered Bolt 5/16"-18x1/2"
(Mounted in the garage door opener)
2 Tighten the Chain
1. Loosen the inner nut and lockwasher on the trolleythreaded shaft.
2. Tighten the outer nut until the chain is a 1/2 inch above the base of the rail at the midpointof
the rail.
3. Re-tighten the inner nut.
Slack in the chain is normal when the door is closed. No readjustment isnecessary.
NOTE: Sprocket noise can result if the chain is too loose. During future maintenance, ALWAYS pull the
emergency release handle to disconnect the trolley before adjusting the chain.
1/2"

4
Installation
IMPORTANT INSTALLATION INSTRUCTIONS
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS.
2. Install garage door opener ONLY on properlybalanced and lubricated garage door.An
improperly balanced door may NOT reverse when required and could resultin SEVERE
INJURY or DEATH.
3. ALL repairsto cables,spring assemblies and other hardware MUSTbe made by a trained
door systemstechnician BEFORE installing opener.
4. Disable ALL locks and remove ALL ropesconnected to garage door BEFORE installing
opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount the emergency release within reach, butat least6 feet (1.83 m) above the floor and
avoiding contact with vehicles to avoid accidental release.
7. NEVER connect garage door opener to power source until instructed to do so.
8. NEVERwear watches,rings or loose clothing while installing or servicing opener. They could
be caughtin garage door or opener mechanisms.
9. Install wall-mounted garage door control:
lwithin sight of the garage door.
lout of reach of children at minimum height of 5 feet (1.5 m).
laway from ALL moving parts of the door.
10. Place entrapment warning label on wall nextto garage door control.
11. Place manual release/safetyreverse testlabel in plain view on inside ofgarage door.
12. Upon completion of installation, test safety reversal system. Door MUST reverse on contact
with a 1-1/2" (3.8 cm) high object(or a 2x4 laid flat) on the floor.
13. To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution, disconnectALL
electric power BEFORE performing ANY service or maintenance.
14. DO NOT enable the Timer-to-Close functionalityif operating either one-piece or swinging
garage doors.To be enabled ONLY when operating a sectional door.
NOTE: If you are installing the garage door opener on a one-piece door, visit www.raynor.com for installation instructions.

5
Installation
1 Determine the Header Bracket Location
To prevent possible SERIOUS INJURY or DEATH:
lHeader bracketMUSTbe RIGIDLY fastened to structural support on header wall or ceiling,
otherwise garage door might NOT reverse when required. DO NOT install header bracket
over drywall.
lConcrete anchors MUST be used if mounting header bracketor 2x4 into masonry.
lNEVER try to loosen, move or adjust garage door, springs, cables, pulleys, brackets, or their
hardware, ALL of which are under EXTREME tension.
lALWAYS call a trained door systems technician if garage door binds,sticks, or is outof
balance. An unbalanced garage door mightNOT reverse when required.
lDO NOT enable the Timer-to-Close functionalityifoperating either one-piece or swinging
garage doors. To be enabled ONLY when operating a sectional door.
NOTE: If you are installing the garage door opener on a one-piece door, visit www.raynor.com for
installation instructions.
Close the door and mark the inside vertical centerline of the garage door.
Extend the line onto the header wall above the door.You can fasten the header bracket within 4 feet
(1.22 m) of the left or right ofthe door center only if a torsion spring or center bearing plate is in the way;
or you can attach it to the ceiling when clearance is minimal. (Itmay be mounted on the wall upside down
if necessary,to gain approximately 1/2" (1 cm).Ifyou need to install the header bracket on a 2x4 (on wall
or ceiling),use lag screws (not provided) to securely fasten the 2x4 to structural supports.
Open your door to the highest point of travel as shown.Draw an intersecting horizontal line on the
header wall 2" (5 cm) above the high point. This heightwill provide travel clearance for the top edge of
the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 6 for ceiling installation.
Header Wall
Unfinished
Ceiling
Vertical Centerline
of Garage Door
2x4
2x4
Structural
Supports
Level
(Optional)
OPTIONAL
CEILING
MOUNT FOR
HEADER
BRACKET
Sectional door with curved track
Header Wall
Track
2" (5 cm)
Highest Point
of Travel
Door

6
Installation
2 Install the Header Bracket
You can attach the header bracketeither to the wall above the garage door,or to the ceiling. Follow the
instructions which will workbestfor your particular requirements. Do not install the header bracket over
drywall. If installing into masonry, use concrete anchors (not provided).
HARDWARE
Lag Screw 5/16"-9x1-5/8"
OPTION A WALL INSTALLATION
1. Center the bracket on the vertical centerline with the bottom edge of the bracket on the
horizontal line as shown (with the arrow pointing toward the ceiling).
2. Mark the vertical setofbracket holes (do not use the holes designated for ceiling mount).Drill
3/16" pilot holes and fasten the bracketsecurely to a structural support with lag screws.
Wall Mount
Optional
Mounting
Holes
Vertical
Centerline of
Garage Door
(Header Wall)
Header
Bracket
2x4 Structural
Support
Door Spring
(Garage Door)
Highest Point of
Garage Door
Travel
Horizontal
Line
Lag Screw
5/16" - 9 x 1-5/8"
OPTION B CEILING INSTALLATION
1. Extend the vertical centerline onto the ceiling as shown.
2. Center the bracket on the vertical mark,no more than 6" (15 cm) from the wall. Make sure the
arrow is pointing toward the wall. The bracketcan be mounted flush againstthe ceiling when
clearance is minimal.
3. Mark the side holes.Drill 3/16" pilot holes and fasten bracketsecurely to a structural support
with lag screws.
(Header Wall)
Ceiling Mounting Holes
(Finished Ceiling)
Vertical
Centerline of
Garage Door
Header
Bracket
6" (15 cm)
Maximum
Door Spring
(Garage Door)
Lag Screw
5/16" - 9 x 1-5/8"

7
Installation
3 Attach the Rail to the Header Bracket
1. Align the rail with the header bracket. Insert the clevispin through the holes in the header
bracket and rail. Secure with the ring fastener.
NOTE: Use the packing material as a protective base for the garage door opener.
HARDWARE
Clevis Pin 5/16" x 2-3/4" Ring Fastener
Ring
Fastener
Clevis Pin
5/16" X 2-3/4"
4 Position the Garage Door Opener
To preventdamage to garage door,restgarage door opener rail on 2x4 placed on top section of
door.
1. Remove the packing material and lift the garage door opener onto a ladder.
2. Fully open the door and place a 2x4 (laid flat) under the rail.
A 2x4 isideal for setting the distance between the rail and the door. Ifthe ladder is not tall enough you
will need help at this point.Ifthe door hits the trolley when it israised, pull the trolley release arm down to
disconnect the inner and outer trolley.Slide the outer trolley toward the garage door opener. The trolley
can remain disconnected until instructed.
Connected Disconnected

8
Installation
5 Hang the Garage Door Opener
To avoid possible SERIOUS INJURY from a falling garage door opener,fasten it SECURELY to
structural supportsofthe garage.Concrete anchors MUST be used if installing ANY bracketsinto
masonry.
Hanging your garage door opener will vary depending on your garage. Two representative installations
are shown.Yours may be different.Hanging bracketsshould be angled (Figure 1) to provide rigid
support.On finished ceilings (Figure 2),attach a sturdy metal bracketto structural supports before
installing the opener. This bracket and fastening hardware are not provided.
1. Measure the distance from each side ofthe motor unit to the structural support.
2. Cutboth pieces ofthe hanging bracket to required lengths.
3. Drill 3/16" pilotholes in the structural supports.
4. Attach one end of each bracketto a support with 5/16"-18x1-7/8" lag screws(notprovided).
5. Fasten the opener to the hanging bracketswith 5/16"-18x7/8" hex bolts,lock washers and
nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket ifthe
bracket isnot centered above the door).
7. Remove the 2x4.Operate the door manually. Ifthe door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
FIGURE 1 FIGURE 2
(Not Provided)
Lag Screws
5/16"- 18x1-7/8"
Measure
Distance
Hex Bolt 5/16"- 18x7/8", Lock Washer 5/16", Nut 5/16"-18
FIGURE 3
Not Provided
Finished Ceiling
Unfinished Ceiling
Hex Bolt 5/16"- 18x7/8" Nut 5/16"-18Lock Washer 5/16"
HARDWARE

9
Installation
6 Install the Light Bulbs
To prevent possible OVERHEATING of the endpanel or light socket:
lDO NOT use short neck or specialty light bulbs.
lDO NOT use halogen bulbs.Use ONLY incandescent.
To preventdamage to the opener:
lDO NOT use bulbslarger than 100W.
lONLY use A19 size bulbs.
1. Press the release tabs on both sides of lens.Gently rotate lens back and downward until the
lens hinge isin the fully open position.Do not remove the lens.
2. Install a 100 watt maximum light bulb in each socket.Light bulb size should be A19,standard
neckonly. The lights will turn ON and remain lit for approximately 4-1/2 minuteswhen power is
connected. Then the lightswill turn OFF.
3. Reverse the procedure to close the lens.
4. If the bulbsburn out prematurely due to vibration, replace with a Garage Door Opener bulb.
5. Use A19, standard neckgarage door opener bulbsfor replacement.
NOTE: Use only standard light bulbs. The use of short neck or specialty light bulbs may overheat the
endpanel or light socket.
100 Watt (Max)
Standard Light Bulb
Release Tab
Lens Hinge
7 Attach the Emergency Release Rope and Handle
To preventpossible SERIOUS INJURY or DEATH froma falling garage door:
lIf possible, use emergency release handle to disengage trolley ONLY when garage door is
CLOSED. Weak or broken springs or unbalanced door could result in an open door falling
rapidlyand/or unexpectedly.
lNEVER use emergency release handle unless garage doorway is clear of persons and
obstructions.
lNEVER use handle to pull door open or closed. Ifrope knotbecomesuntied, you could fall.
1. Insert one end ofthe emergency release rope through the handle.Make sure that “NOTICE” is
rightside up. Tie a knotatleast 1 inch (2.5 cm) from the end of the emergency release rope.
2. Insert the other end of the emergencyrelease rope through the hole in the trolley release arm.
Mount the emergency release within reach, butat least6 feet (1.83 m) above the floor,
avoiding contact with vehicles to prevent accidental release and secure with a knot.
NOTE: If it is necessary to cut the emergency release rope, seal the cut end with a match or lighter to
prevent unraveling. Ensure the emergency release rope and handle are above the top of all vehicles to
avoid entanglement.
Trolley
Release Arm