RBtec IRONCLAD User manual

1/ 28
IRONCLAD Installation Manual
Scan QR Code before Installation!

2/ 28
The purpose of this guide is to provide field installation instructions for the IRONCLAD sensor system.
PLEASE READ THE ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL THE SYSTEM
It is recommended to view the PDF power point in full color for clarity
Field Equipment Installation Guide
To Receive an extended
Warranty of 3 years on
the Processor and Cable
please Scan the QR
code or go to
Warranty.rbtec.com
This handbook includes instructions for:
Installation of the IRONCLAD sensor cable.
Connecting the LPU-400 processor field control unit.
System calibration.
Troubleshooting.

3/ 28
Wire Stripper
Flathead
Screwdriver
(Small)
Voltmeter
multimeter
Stainless Steel Ties
(Sold Separately)
Required Tools For Installation
Wire Cutter

4/ 28
IRONCLAD Example Diagram
Optimal Layout:
•The diagram shown above shows how the IRONCLAD system should appear when installed
correctly.
•Please note the positioning of the sensor cable approximately halfway up the fence and running
parallel to the ground.
•Deviation from this template will result in decreased performance.
LPU LPU
Up to 1000ft/300m
per zone
MCTR
MCTR

5/ 28
Installation Area and Fence Condition
•It is essential to prepare the site before installation. This
includes clearing the fence and immediate area of any
overhanging branches, shrubbery, bushes, etc.
•Ensure that there are no objects, such as trash or loose
signs, attached to, rattling on, or otherwise interfering with
the fence, as this can impede IRONCLAD’s ability to
properly filter out false signals.
•IRONCLAD functions best when installed on a fence which is
in good condition. Ideally, the fence should be fully intact,
straight, under tension, and free of obstructions. Signs
should be securely fastened.

6/ 28
Sensor Cable Installation
•The sensor cable must be attached to the internal (protected) side of the fence.
•Ideally, the cable should be attached in the middle of the fence and run roughly parallel to the
ground.

7/ 28
Sensor Cable Installation On Fence
•Attach the cable to the fence within the groove formed by the chain link low point (see above).
•The low point creates a “channel/line” that allows the cable to sit in and have greater contact with
the fence material.
•Follow the low point line along the whole fence (where possible) in order to maintain a level and
straight cable installation.

8/ 28
Pull & rotate the
toolto wrap.
While rotating the
tool with the other
hand pull the
loose side of the
cable to keep the
cable tight on the
fence.
Wrap the wire around
both the sensor cable
and fence.
Slidethe hook inside
the rings.
•Attach ties every 12 inches / 30 cm. Only place ties
vertically.
•Although we strongly recommend the use of
IRONCLAD ties due to the extended durability of
metal versus plastic, installation can also be done with
any outdoor UV plastic tie wraps/zip ties.
Be prepared to replace non-IRONCLAD ties
periodically. DO NOT use white zip ties.
•Ties must be securely tightened to prevent the
cable from sliding within the tie loop.
Do not over-tighten ties on the cable.
123
Sensor Cable Installation On The Fence
4
5
Wire appearance
and position
when wrapped.
Wrapped wire
should remain
within fence as
shown.

9/ 28
Sensor Cable Installation Around Poles
•Create a drop loop around the poles. This allows the cable to move freely with the fence without
catching on the pole. Ideal spacing is 2-3 fingerbreadths (2.5 - 4 inches) between the cable and the
pole on a taught fence.After the cable is strapped around the pole push the cable down so it be close
to/resting on the pole to avoid movement from wind.
•If the fence is loose, please create a larger drop loop to compensate for increased fence movement.
•Do not run the cable between the pole and the fence! This will result in false alarms during
natural fence movement due to weather.

10 /
28
The IRONCLAD Sensor Wire Stripping Process
1 2 3 4 5
6 7 8910
Pull the clear wire out.
Pass the screwdriver
between the clear wire
and braid.
Split the GND braid to
either side.
Strip the clear wire. The clear wire is the
sensing wire.
Attention!
1. Do not use any other method of stripping other than wire strippers. (do not use lighter to burn the
coating as it will harm the detection capability of the wire)
2. When stripping only use a proper tool, verify ALL wire strands stay intact.

11 /
28
1M (1000k) Ohm
Resistor
End Of Line Termination Kit - MCTR
Push
Terminals
Cover
Screws
Holding
Pin
Case Cover

12 /
28
Step 1
Insert the cable into
the junction box as shown.
Step 2
Connect the resistor
into the push
terminals.
Step 3
Connect the sensor cable to
the push terminals.
End Of Line Termination Kit -
MCTR Assembly Sequence

13 /
28
Step 4
Press the terminal onto
the holding pin until it is
firmly secured.
Do not leave the terminal
loose in the box.
Movement of this piece
will trigger false alarms.
Step 5
Close the cover following
the numbers sequence.
When finished, the box
should appear as
indicated here.
1
2
3
45
6
When finished, ensure that
the cable is sealed within the
assembled case as shown.
First
Last
Attention!
1. When stripping only use the proper tool, verify ALL wire strands stay intact.
2. Verify there are no shorts between the sensing wire and GND wire when connecting to the end of the
line resistor.

14 /
28
End Of Line Termination Unit –MCTR
Mount the MCTR with the cable input facing the ground.
The end of line termination unit (MCTR) needs to be mounted at the very end of each zone.
A zone won’t be able to function without one and will stay in alarm.
Cable Input

15 /
28
LPU-400 Processor Parts Overview
Interface Board for LPU-400
LPU 400 Main Board CPU Board for LPU-
400
Power Management
Board for LPU-400
LPU 400 Full Assembly
1
1
3
4
2
2
3
4
5
5
Configuration
Board + Tamper

16 /
28
LPU-402 Wiring
Sensor Center
Wire Zone 1
GND – Ground
Wire Zone 1 Sensor
Center Wire
Zone 2
GND –
Ground Wire
Zone 2 (+) DC
12-24
(-) DC
Alarm System /
Camera System
Z-1 GND Z-2 GND Z-3 GND
Power outage Alarm Indication

17 /
28
Interface Board Inputs Overview
2 Sensor Cable Inputs
4 General Inputs
for Any Sensors
DC
Power Input
GND
GNDZ1
12-24
VDC
Chassis Ground Wire
Connect the chassis wire to a
true Ground. The purpose of the
chassis is to protect the board
against surges and lightnings
ARM DISARM
Zone 1 & 2 Armed
Zone 1 Armed Zone
2 Disarmed
Zone 1 & 2
Disarmed
Power input
DC –12-24V
The board will function on any
voltage in this range.
AC –DO NOT CONNECT AC
POWER
DC AC
OR
AC/DC Switch
Do Not Use

18 /
28
Alarm Output Terminals Overview
LPU 400 Main Board
LPU 400
Full
Assembly
GND
Z1 Z2 GND GND
Z3
Dry Contact Relay Alarm Outputs
Each Input has a dedicated
output. Zone 1 will trigger Relay
1 (RLY1)
By Default, the outputs are
Normally Closed (NC) but can be
changed to Normally Open (NO)
In the LPU Calibration software if
available.
Alarm
LED
GND
PWR
Power Outage
(Power Cut / Drop)
Alarm Relay Output

19 /
28
LPU-400 –Indicator
Lights Overview
Power Outage
(Power Cut/Drop)
Alarm Relay
Output LED
CPU Power
Indicator LED
Power Interface
Operation
Indicator LED
Voltage Input
Indicator LED
Voltage Passes
the Surge
Protection of the
Surge Protection
Sensitivity
Level
Signal
Detection
Indicator
LED
Alarm Indication /
Relay Latched
USC-C For
Calibration
Sensitivity
Jumper
IMPORTANT!
The red LED has to be at number 1
SOLID with the fence is not touched.
If there’s any flicker or it’s on any
other LED other then number 1 then
there is “noise” on the sensor cable
that would cause false alarms.
Noise can be cause by:
1.Loose connections
2. Resistance other than 0.95-
1Mohm
3. Lack of sensor ground wire (page
16)

20 /
28
Sensitivity Level Adjustment Instructions
Sensitivity Adjustment Process:
1. Enter sensitivity setup by clicking the ENTER button.
2. The GREEN LED in ZONE 1 will start to blink.
3. Choose the relevant zone to configure by using the LEFT AND RIGHT NAVIGATOR
BUTTONS.
4. Once the chosen ZONE is blinking, change sensitivity by using the UP AND DOWN
BUTTONS.
5. Press ESC to exit calibration and test the sensitivity level on the fence.
6. Before starting to test the system only LED 1 should be lit on the RED Sensing
Indication LEDs
Sensitivity/Alarm Testing:
Sensitivity test should ONLY be done by tapping on the fence. Pulling, pushing or shaking
of the fence is the WRONG way to test the system. Tapping on the fence should be done
by firmly knocking on the fence links/material as one would knock on a door, or with an
object such as a large screwdriver or wrench. Tapping should serve as a simulation of the
force and sensation of wire cutters severing the fencing material.
1. Tap the fence. If detected, the LED should be moving up from 1to 6. Keep lowering the
sensitivity until only hard tap on the fence will cause the red LED to reach number 6 and
trigger the alarm LED on the top of the board.
2. Once reached a level hard tap triggers an alarm raise the sensitivity 1 levels up to
achieve detection level.
3. Test the fence with a person climbing and simulate a cut but tap the fence twice with a
heavy metallic tool such as a large screwdriver or wrench.
Sensitivity Setting
Jumper
High Sensitivity
Low Sensitivity
Sensitivity Levels
“Enter” Key Setup
Mode (1)
Navigator Between
Zones (3)
Exit Set-Up
Mode (4)
Sensitivity
Adjustment
(UP/DOWN) (2)
Navigator
Between Zones
Reset board after
every change
Sensitivity LEDS
If Both Sets of LEDs are off press
“ENTER” key. If it’s off then it’s
Disarmed/Disabled. To enable
press “UP” key.
The Sensitivity lights turn off after 1 minute to save
on power.
As long as the other green LEDs such as power,
Relay, and others are still working the system
functions correctly!