RC Factory EXTRA 300L User manual

EXTRA
FLUGZEUGPRODUKTIONS-
UND VERTRIEBS-GMBH
SERVICE MANUAL
EXTRA 300L
Doc. No: EA-06702
Schwarze Heide 21
D-46569 Hünxe, Germany
Tel: [phone]
Fax: [phone]

PAGE A
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SERVICE MANUAL EXTRA300L
PAGE DATE: 11. December 2019
Log of Revisions
Dates of issue for original and revised pages:
1st Edition ................................................ 1. June 1995
1. Revision ............................................... 1. June 1996
2. Revision ............................................... 1. June 1997
3. Revision ..................................... 15. December 1999
4. Revision ....................................... 4. December 2001
5. Revision ..................................... 15. December 2005
6. Revision ............................................. 16. June 2008
7. Revision ........................................ 16. January 2009
8. Revision ............................................... 4. June 2009
9. Revision ............................................. 30. June 2009
10. Revision ....................................... 26. October 2015
11. Revision .................................... 11. December 2019
Date and sign of approval:
The technical content of this document is approved
under the authority of the DOA
ref. EASA.21J.073. .............................. 11. March 2016
The technical content of this document is approved
under the authority of the DOA
ref. EASA.21J.073 ......................... 09. January 2020

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Cover sheet 15.December2005
A 11.December2019
B 11.December2019
C 11.December2019
D 11.December2019
E 11.December2019
F 26.October 2015
G 26.October 2015
H 26.October 2015
01 1 1.June 1995
2 16.June 2008
3 16.June 2008
4 4.June 2009
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6 30.June 2009
7 16.June 2008
02 1 1.June 1995
2 26.October 2015
3 1.June 1995
4 1.June 1995
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7 30.June 2009
8 26.October 2015
03 1 1.June 1995
2 1.June 1995
3 1.June 1995
4 1.June 1995
5 16.January2009
6 16.January2009
7 16.January2009
04 refer to Chapter 4
05 1 16.January 2009
2 26.October 2015
3 26.October 2015
4 16.January2009
5 26.October 2015
6 26.October 2015
7 16.January2009
8 16.January2009
9 26.October 2015
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53 1 1.June 1995

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91 1 1.June 1995
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EA-96102D 15.October 2015
EA-93102.02C 3. March2006
EA-9C102.02A 11.July2008
EA-93102.03A 8. February2006
EA-93102.04A 15.December2005
EA-9E102.05 4. October2014
EA-93102.06B 15.February 2006
EA-93102.07D 26.October 2010
EA-93102.08C 29.November 2005
EA-96102.09 1. May2009
EA-93102.10E 26.October 2010
EA-93102.11B 9. February2006
EA-93102.12A 9. February2006
EA-93102.13A 7. December 2005
EA-94102.14C 25.February 2011
EA-96102.15 21.August1996
EA-93102.16A 13.October 2005
EA-93102.18A 13.July2005
EA-93102.19 21.October 2005
EA-93102.20A 24.March 2014
EA-93102.21B 9. September2012
EA-93102.22 4.April2006
EA-93102.23 23.November 2005
EA-93102.24 8. December 2005
EA-93102.25 3. November2005
EA-93102.26 4.April2006
EA-93102.27 17.January2006
EA-93102.28 13.January2006
EA-93102.29 11.January2011
EA-93102.30 15.December2005
EA-96102.31 30.January2006
EA-93102.33 31.January2006
EA-93102.34 10.February 2006
EA-9D102.34A 29.July2013
EA-96102.38 29.October 2013
EA-94102.39 18.July2006
EA-93102.41A 18.October 2006
EA-9D102.42A 30.August 2012
EA-93102.43 24.October 2006
EA-96102.46 19.April2011
EA-96102.48 24.April2012
EA-96102.49 7. November2013

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PAGEDATE:11.December 2019
List of Effective Pages
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Date of IssueChapter Page
Date of IssueChapter Page
EA-9E102.53 10.December2010
EA-93102.58 21.November 2011
EA-9C102.58 21.November 2011
EA-9D102.58A 29.July2013
EA-93102.59 9. May2011
EA-9E102.62A 23.June 2014
EA-9E102.63A 23.June 2014
EA-9D102.64A 27.June 2014
EA-9D102.65 5. September2012

PAGE F
EXTRA
SERVICEMANUAL EXTRA300L
PAGEDATE:26. October2015
List of Service Bulletins/Service Letters
*) Serial numbers 1168 thru 1170 and 1172 thru 1173 are also named without the first digit (168, 169 etc.)
N° Date Subject EA-300/L Airworthiness Directive
(AD)
SB-300-2-95,
Issue F 10.07.06 Upper Longeron Insp. 01 thru 71, 73 thru 77, 79 thru 83, 85 thru 89, 91 and 92 EASA: AD N° 2006-0281, FAA: AD 2007-02-11
SB-300-3-95,
Issue B 12.05.98 Rudder pedal safety control stop 01 thru 15 LBA: LTA-Nr. 95-443; FAA:AD 98-CE-53-AD
SB-300-2-97,
Issue C 24.09.09 Fuselage Structure, Tail Spring Support 01 thru 170, 172, 173, 1171 and 1174 thru 1299 EASA: AD N° 2009-160, LBA: LTA-Nr. D-1998-
001R1,
FAA: AD 2010-04-11,
Transport Canada:
Validated
SB-300-1-01,
Issue A 26.03.01 Securing the wire stirrup of the
gascolator bowl
1 thru 133 -/-
SL-300-09-02,
Issue A 19.09.02 Fuel selector valve leakage all LBA: LTA-Nr. 2002-408, FAA: AD 2003-17-02
SB-300-1-04,
Issue A 25.03.04 Replacement Fuel Hose to Filler Cap 01 thru 167, 1168*, 1169, 1170, 1173 -/-
SB-300-3-04,
Issue A 30.04.04 Change Long Range Tanks- to Standard
Tanks Configuration
06 thru 167, 1168*, 1169, 1170,
1173 -/-
SB-300-4-04,
Issue A 25.05.04 Bottom fuselage cover/firewall sealing 01 thru 167, 1168*, 1169, 1170, 1171, 1172, 1173, and 1174 thru
1181
LBA: LTA-Nr. D-2004-
489;
FAA: AD 2005-11-07
SB-300-1-05,
Issue A 27.07.05 Engine fuel pump vent 01 thru 167, 1168*, 1169, 1170, 1171, 1172, 1173, 1174 thru
1199 and 1201 thru 1203
-/-
SB-300-1-06,
Issue A 18.08.06 Repositioning of Single Oil Cooler aircraft equipped with the single oil cooler system manufactured before
May 2006
-/-
SB-300-1-11,
Issue A 18.07.11 Safety clamps on Garmin avionics units
located in subpanels
aircraft manufactured before July
2011 and equipped with Garmin
avionics units
-/-
SL-300-1-14,
Issue A 19.12.14 Propeller blade lag screw replacement
(addresses MT-
Propeller SB N°30)
all -/-
SB-300-1-15,
Issue A 29.05.15 Throttle control cables 01 thru 167, 1168*, 1169, 1170, 1171, 1172, 1173, 1174 thru 1326

PAGE G
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SERVICEMANUAL EXTRA300L
PAGEDATE:26. October2015
CONTENTS
Title Page
Log of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
List of Effective Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-E
List of Service Bulletins/Service Letters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-H
Group/Chapter title Chapter
GENERAL
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01
How to Use the Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02
AIRCRAFT
General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03
Airworthiness Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04
Time Limits/Maintenance Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05
DimensionsandAreas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 06
LiftingandShoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07
LevellingandWeighing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08
TowingandTaxiing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09
Parking, Mooring, Storage and Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
AIRFRAMESYSTEMS
Standard Practices -Airframe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equipment/Furnishings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Flight Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Indication/RecordingSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LandingGear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Navigation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PAGE H
EXTRA
SERVICEMANUAL EXTRA300L
PAGEDATE:26. October2015
STRUCTURES
Standard Practices and Structures - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Fuselage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Stabilizers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Wings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
PROPELLER
Propeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
POWERPLANT
Power Plant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
EngineFuel and Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
EngineIndicating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
OilSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
MISCELLANEOUS
Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

CHAPTER 01
PAGE 1
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
Chapter 01
Introduction

CHAPTER 01
PAGE 2
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
Chapter 01
Table of Contents
Chapter Title
01-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
01-00-01 Trade Marks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
01-10-00 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PAGE DATE: 16. June 2008

CHAPTER 01
PAGE 3
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
01-00-00 GENERAL
According to the regulations of the FAR part 23, this service
manual provides educated maintenancestaff with information
necessary for servicing, maintaining and repair of the EXTRA
300L. This manual contains a detailed description of systems
including time limits for the particular components, trouble-
shooting and instructions for the performance of inspection
and maintenance work. The instructions, that are necessary
for disassembly, check, repair, maintenance or overhaul of
vendor equipment are not incorporated in this manual. The
modification instructions ("Umrüstanweisungen") of
installed optional equipment shall be collected in Chapter
95.
Use the following documents in connection with this service
manual:
Aircraft:
Pilot´s Operating Handbook and Airplane Flight Manual
Parts Catalogue
Service Bulletins
Aircraft Record
 Airplane Log Book and Engine Log Book
N O T E Check the following Airplane Log Book documents are
up-to-date and in accordance with the current national
aviation authority regulations.
Carried in the airplane:
- Aircraft Airworthiness Certificate
- Aircraft Registration Certificate
- Aircraft Radio Station Licence
- Certificate of Insurance
- Weight and Balance Data Sheet and associated papers
- Equipment list
PAGE DATE: 16. June 2008

CHAPTER 01
PAGE 4
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
GENERAL
Engine: Lycoming AEIO-540-L1B5
Lycoming AEIO-540-L1B5/D
Lycoming AEIO-580-B1A
Operator´s Manual AEIO-540 (P/N:60297-21)
Operaton and Installation Manual AEIO-580
(P/N:60297-32)
Maintenance and Overhaul Man. AEIO-580
(P/N: LMO-AEIO-580)
Service Letters, Bulletins and Instructions INDEX
Service Letters, Bulletins and Instructions
Manufacturer: LYCOMING ENGINES
652 Oliver Street,
Williamsport, PA 17 701, USA
Propeller: MTV-9-B-C/C 200-15 (3-blade)
MTV-14-B-C/C 190-17 (4-blade)
MTV-9-B-C/C 198-25 (3-blade)
Operation- and Installation Manual E-124
Overhaul Manual and Parts List E-220
Service Bulletins
Governor: P-880-5 and P-880-41
Operation- and Installation Manual E-1048
Manufacturer: MT-Propeller Entwicklung GmbH,
Airport Straubing, 94348 Atting,
Germany
Magneto: a) SLICK No. 6251 and 6250 *
SLICK No. 6351 and 6350
(for Lycoming AEIO-540-L1B)
SLICK No. 6350, and 6393
(for Lycoming AEIO-580-B1A)
Magneto Maintenance and Overhaul Manual
Service Bulletins (refer to Lycoming Service Letters,
Bulletins and Instructions INDEX)
* refer to the Lycoming Service
Instruction No.1374 A and 1374 B
PAGE DATE: 4. June 2009

CHAPTER 01
PAGE 5
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
Manufacturer: UNISON INDUSTRIES
530 Blackhawk Part Aveneue
Rockford, IL 61104 , USA
b) BENDIX Model No. D6LN-3000
(for Lycoming AEIO-540-L1B5/D)
Service Bulletins (refer to Lycoming Service Letters,
Bulletins and Instructions INDEX)
Manufacturer: TELEDYNE CONTINENTAL
MOTORS
P.O. BOX 90 Mobile,
AL 36601,USA
Magneto Start Booster:
SlickSTART SS1001
(for Lycoming AEIO-580-B1A)
Operation, Maintenance and
Troubleshooting Manual L-1492
Service Bulletins
Manufacturer: UNISON INDUSTRIES
530 Blackhawk Part Aveneue
Rockford, IL 61104 , USA
Inverted Oil System: CHRISTEN 801 Series (mod.)
Product Manual (P/N: 70047-001)
Service Bulletins
Manufacturer: CHRISTEN INDUSTRIE, INC.
1048 Santa Ana Valley Road
Hollister, California 95023, USA
Cleveland Wheels & Brakes
 Maintenance Manual
 Service Bulletins
Manufacturer: Parker Hannifin Corporation
1160 Center Road
Avon, Ohio 44011, USA
GENERAL
PAGE DATE: 4. June 2009

CHAPTER 01
PAGE 6
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
Pointer 3000-10 ELT
 Operation and Installation Instructions
Manufacturer: Pointer Avionics
76 Woolwich St. N.
PO Box 271
Breslau, Ontario
N0B 1M0, Canada
Artex ME406 ELT
 Descriptioon, Operation, Installation and Maintenance
Manual ME406 and ME406HM ELT (P/N: 570-1600)
Manufacturer: Artex Aircraft Supplies
P.O. Box 1270
Canby, Oregon 97013
Other Vendor Equipment
(Vendor publication should be obtained directly from the
vendor.)
Operation- and Installation Manuals
Service Bulletins
01-00-01 Trade Marks
Even when the ware or brand names used in this manual are
not marked as registered trade-marks, this does not mean,
that these names are free in the sens of trademark legislation.
PAGE DATE: 30. June 2009

CHAPTER 01
PAGE 7
EXTRA
SERVICE MANUAL EXTRA 300L
PAGE DATE:1. June 1995
01-10-00 SAFETY
To keep the security risks during the execution of the
inspection and maintenance work as low as possible, observe
the following points:
Inspection and maintenance work has to be carried out
only by qualified and authorized personnel.
The execution has to be in accordance with the respec-
tive national safety requirements.
Before beginning any work, this service manual has to be
read and understood. In case of doubt or lack of informa-
tion the manufacturer has to be contacted for advice.
The safety notes given in this manual are to be observed
unconditionally.
Refer to Chapter 02-10-06 for information concerning
safety notes.
PAGE DATE: 16. June 2008

PAGE DATE: 1. June 1995 CHAPTER 02
PAGE 1
EXTRA
SERVICEMANUAL EXTRA300L
Chapter 02
How to Use the Service Manual

PAGEDATE:26. October2015 CHAPTER 02
PAGE 2
EXTRA
SERVICEMANUAL EXTRA300L
Chapter 02
02-00-00 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-00 MANUALDESCRIPTION . . . . . . . . . . . . . . . . . . . . . 3
02-10-01 ManualSet-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-02 ChapterSet-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
02-10-03 PageNumbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-04 FigureNumbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
02-10-05 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 1 Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
02-10-06 Notes/Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
02-20-00 HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-01 Revisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-02 Service Bulletin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
02-20-03 Checklists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table of Contents
Chapter/Figure Title

PAGE DATE: 1. June 1995 CHAPTER 02
PAGE 3
EXTRA
SERVICEMANUAL EXTRA300L
02-00-00 GENERAL
The set-up of the manual, the chapters and the handling
correspondto the regulationsof theAirTransportAssocia-
tionofAmerica,ATASpecificationNo.100.Onlythenum-
beringofthepagesandthelayouthavebeenchangedtomake
workingwiththismanualeasier.
02-10-00 MANUAL DESCRIPTION
02-10-01 Manual Set-Up
The manual consists of groups, which are subdivided in
chapters. Additionally there are preceding pages, which
contain the List of Effective Pages, the Lists of Service
BulletinsandtheRecordofRevisions.Inthelistofchapters
thegroupsaremarkedbycapitalcharacters.
02-10-02 Chapter Set-Up
The chapter numbering system used in this manual repre-
sents the chapter set-up. It is a conventional dash-number
breakdown. The number is composed of three elements
which consist of two digits each:
02-10-02
chapter - section - subject
Thefirstelementshowsthechapter(here:"HowtoUsethe
ServiceManual").Thesecondelementshows the firstsub-
division, which is called "section" (here: "MANUAL DE-
SCRIPTION").Thethirdelementshowsthe"subject",which
ishandledwithintherespectivesection(here:"ChapterSet-
Up").ThefirstthreedigitsrefertothedefinitionsoftheATA
Specification 100, where they exist; the other digits are

PAGE DATE: 1. June 1995 CHAPTER 02
PAGE 4
EXTRA
SERVICEMANUAL EXTRA300L
definedbythemanufacturer.Ifamoredetailedbreakdownis
necessary,boldfacedheadlineslikethefollowingareused:
Powerplant
02-10-03 Page Numbering
Thepagenumberingbeginsatthecoversheetofeachchapter
with"Page1".IncontrasttotheATASpecification100,the
particular sections and subjects don't start with a new
numbering.
02-10-04 FigureNumbering
Thefigures are numbered insuchaway that the firstfigure
ineach chapter starts at"Figure 1".