Record Power DML305-VS User manual

Original Instruction Manual
DML305-VS Cast Iron Electronic
Variable Speed Midi Lathe
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
i
Kg
Version 3.0
November 2012
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.
DML305-VS Manual 3.0.indd 1 19/09/2013 11:13

2
Contents
1 Explanation of Symbols
2 General Health & Safety Guidance
3 Additional Health & Safety Guidance for Woodturning Lathes
4 Record Power Guarantee
5 Machine Description & Technical Specifications
6 Assembly
7 Adjustment
8 Operation
9 Intended Use of the Lathe & Basic Woodturning Instructions
10 Dust Extraction
11 Electrical Connection & Wiring Diagram
12 Parts List & Diagram
EU Declaration of Conformity
DML305-VS Manual 3.0.indd 2 19/09/2013 11:13

3
The symbols and their meanings shown below
may be used throughout this manual.
Please ensure that you take the appropriate
action wherever the warnings are used.
1. Explanation of Symbols
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
Mandatory Instructions
Warnings
Read and fully understand the instruction
manual before attempting to use
the machine.
Indicates an instruction that requires
particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury
or damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of
heavy items
Indicates a risk of severe personal injury
from airborne objects
Risk of fire
i
Kg
i
Kg
i
Kg
i
Kg
DML305-VS Manual 3.0.indd 3 19/09/2013 11:13

4
2. General Health & Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for future
reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all
times. Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the
machine should make contact with the floor surface. If they do not, either
re-locate the machine to a more suitable position or use packing shims
between the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they
are secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between
machines and obstacles that allow safe operation of every machine
without limitation. Consider existing and anticipated machine needs, size
of material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.
• If the work area is to be left unattended, all machinery should be
switched ‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach
DML305-VS Manual 3.0.indd 4 19/09/2013 11:13

5
2. General Health & Safety Guidance
of children. Do not allow persons unfamiliar with these instructions or
with the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough to
handle combined motor amp loads. Power outlets should be located near
each machine so that power or extension cables are not obstructing high-
traffic areas. Observe local electrical guidelines for proper installation of
new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch
is in the ‘OFF’ position before connecting it to the power supply. This
means the machine will not automatically start up after a power cut or
switching on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended.
If the use of an extension cable is unavoidable, then it should have a
minimum core cross section of 2.5mm² and limited to a maximum length
of 3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely
affected if attempts to make the machine perform beyond its limits
are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your
hand or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when
you are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If
in any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and
operation of the machine and also details any routine and preventative
maintenance that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of
the machine.
• A guard or other part that is damaged should be properly repaired
DML305-VS Manual 3.0.indd 5 19/09/2013 11:13

6
3. Additional Health & Safety for Woodturning Lathes
Safe Operation
Familiarise yourself with the machine
• Machining operations using wood turning lathes have a history of serious
accidents. Most serious accidents resulted from the work piece being
thrown from the lathe whilst turning. Other accidents can be caused
by loose clothing being drawn in to the rotating work piece or hands
becoming trapped between the rotating work piece and fixed parts of the
lathe.
2. Before switching the machine ‘ON’
• Before attaching a work piece to a faceplate, always prepare it to be as
round as possible. This will minimise vibration whilst turning. For further
instructions please see the section of this manual entitled Intended Use
of the Lathe & Basic Woodturning Instructions.
• Adjust the tool rest to the correct height and distance from the work
piece and check that all fixings are secure.
• Check that the size of the work piece is within the safe working
capacities of the lathe as detailed in the manual.
• Select the correct speed according to the size and type of work piece.
The slowest speed is the safest speed to start any new work piece.
• Always rotate the work piece by hand before starting the lathe to ensure
it does not come into contact with the tool rest. If the work piece strikes
the tool rest during operation, it could be split and thrown from
the lathe.
• When using a faceplate always ensure the work piece is well secured
with screws of a suitable diameter and length.
• Remove any loose knots and bark from the work piece before mounting
it to the lathe.
• If mounting a work piece between centres, always ensure that the
tailstock is correctly adjusted and fully secure. Check that the locking
handle for the tailstock barrel is fully tightened.
3. Whilst using the lathe
• Do not allow the turning tool to dig in to the work piece, which could
result in the work piece splitting or being thrown from the lathe. Always
position the tool rest at the correct height. For further instructions please
see the section of this manual entitled Intended Use of the Lathe &
Basic Woodturning Instructions.
• Before starting to machine a work piece that is off centre or not perfectly
round, always set the machine to the slowest speed and gradually
increase speed as the work piece becomes more balanced as material is
removed. Running the lathe too fast could cause the work piece to be
thrown from the lathe or the turning tool to be snatched from
your hands.
• Always store turning tools in a safe place away from the work area of the
lathe. Never reach over the rotating work piece to reach for turning tools
or accessories.
• Never attempt to adjust the position of the tool rest whilst the machine is
running. Always switch the machine ‘OFF’ and wait until the work piece
has stopped rotating before attempting any adjustments.
• Do not mount a work piece that contains excessive splits or loose knots
or bark.
• Keep firm hold and control of the turning tool at all times. Use extreme
caution when knots and voids are exposed in the work piece.
• Finish all hand sanding before removing the work piece from the lathe.
Do not exceed the speed used for the last cutting operation. For further
instructions please see the section of this manual entitled Intended Use
of the Lathe & Basic Woodturning Instructions.
• Do not attempt to remount a work piece that has been turned on a
faceplate unless you are deliberately turning eccentric work. You cannot
remount faceplate turned work and expect it to run true, as the timber
will have expanded or contracted.
• Do not remount a work piece that has been turned between centres if the
original centres have been altered or removed, unless you are deliberately
turning eccentric work.
• If re-mounting any work piece, always set the machine to the slowest
speed and gradually increase the speed as the work piece becomes more
balanced as material is removed.
• Use extra caution when mounting a work piece that has been turned
between centres to a faceplate, or when mounting a faceplate turning
between centres, for subsequent machining operations. Always ensure
that the lathe is set to the slowest speed before switching ON.
• Do not attempt to perform any machining operations when holding the
work piece by hand.
• Do not mount a reamer, milling cutter, wire wheel, buffing wheel, drill bit
or any other tool to the headstock spindle.
• Always ensure that the turning tool is in contact with the tool rest and
fully supported before applying the tool to the work piece.
• When the tool rest base unit is not in use (e.g. when sanding), it should
be moved away from the headstock, and the tool rest removed.
4. Maintenance
• Before attempting any maintenance and particularly when cleaning the
machine, always remove any accessories and tooling from the machine.
• Always ensure that any accessories used on the lathe are kept clean and
free from rust and deposits of resin.
• Keep all turning tools sharp and in good condition. Check that the
handles are secure and not split or damaged.
5. This machine falls under the scope of the ‘Health & Safety at Work etc.
Act 1974’, and the ‘Provision & Use of Work Equipment Regulations
1998’. In addition the elimination or control of risks from wood dust
is included in the above regulations and the ‘Control of Substances
Hazardous to Health (COSHH) Regulations 2002’. We recommend that
you study and follow these regulations.
Further guidance is available from The Health & Safety Executive and
their website www.hse.gov.uk and from the authorised distributor in your
country (details on back cover of the manual).
2. General Health & Safety Guidance
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended
in this instruction manual, or recommended by our Company may present
a risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.
DML305-VS Manual 3.0.indd 6 19/09/2013 11:13

7
4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Unit B, Ireland Industrial
Estate, Adelphi Way, Staveley, Chesterfield, S43 3LS and sells through a
network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power’s premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to
follow our instructions, misuse, or alteration or repair of the Product
without our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5
year guarantee is transferable and begins on the date of the first
purchase of the Product and in the event of a claim under this
guarantee proof of the original purchase date will be required to
validate the warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised
Distributor (for details of the Authorised Distributor in your country
please see your Product manual or check www.recordpower.info
for details). The claim itself should be made in a letter setting out
the date and place of purchase, and giving a brief explanation of
the problem which has led to the claim. This letter should then be
sent with proof of the purchase date (preferably a receipt) to Record
Power or its Authorised Distributor. If you include a phone number or
email address this will help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree
not to use the Product for any commercial, business or re-sale
purposes and we have no liability to you for any loss of profit, loss
of business, business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss
or damage. This Guarantee is offered as an extra benefit and does
not affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great
Britain and Northern Ireland. Terms of Guarantee may vary in other
countries – please check with the Authorised Distributor in your
country (details of the Authorised Distributor for your country can be
found in the manual or at www.recordpower.info).
DML305-VS Manual 3.0.indd 7 19/09/2013 11:13

8
5. Machine Description & Technical Specifications
MACHINE IDENTIFICATION
There is a plastic identification plate fixed to the machine, containing the specifications and serial number.
GETTING TO KNOW YOUR MACHINE
1 Lifting handle
2 Handwheel
3 Face plate
4 4 prong drive centre
5 Tool rest
6 Revolving centre
7 Tailstock
8 Tailstock handwheel
9 Tailstock spindle locking arm
10 Tool rest base
11 Tool holder
12 Motor
13 Lathe bed
14 Tailstock locking lever
15 Switch and speed control unit
16 Tool rest base locking lever
17 Indexing lock
18 4 mm Allen key
19 Spanner
20 2 x screw and washers for tool holder
21 Knock out bar
22 Tool holder
2
1
34
5
678910
11
12
13
1417 16 15
SPECIFICATIONS
Swing over bed: 305 mm
Swing over tool rest base: 240 mm
Working distance between centres: 406 mm
Motor: 230V / 50 Hz, 1/2 hp / 375 W
Full load current: 4.6 A
Speed ranges: 170-1170, 290-2040, 540-3840rpm
Thread: 3/4” x 16 TPI or M33 x 3.5 mm (please refer to machine specification label)
Taper: 1 or 2 Morse Taper (please refer to machine specification label)
Hole through spindle: 9.5 mm
Tailstock spindle travel: 63.5 mm
Noise Emission: Sound power level < 83 dB (A)
Sound pressure level < 83 dB (A)
18
19 20
21
22
DML305-VS Manual 3.0.indd 8 19/09/2013 11:13

9
6. Assembly
Installing Tool Rest on to the Lathe Bed
Loosen locking arm and insert tool rest into tool rest base, adjust height as
required and tighten the locking arm. Fig.6.1.
Locking arm
Tool rest
Tool rest base
Fig.6.1
Fitting the 4-Prong Drive to the Headstock
Insert the drive centre, with a No.1 Morse Taper shank, into the headstock
spindle. Fig.6.2.
Drive centre
Headstock spindle
Fig.6.2
Fitting the Revolving Centre to the Tailstock
Insert the live centre, with a No. 1 Morse Taper shank into the tailstock
spindle. Fig.6.3.
Please note: Before inserting tapered attachments into the
headstock or tailstock spindle, always ensure that the taper
is clean and free of any waste material that may cause
misalignment or vibration. Always fully seat the taper by
tapping it squarely into place with a wooden mallet.
Live centre
Fig.6.3 Locking arm
Tailstock spindle
Fitting Tool Holder to the Lathe Bed
Locate the tool holder from the carton and install it onto the lathe bed
with two pan head screws. Fig.6.4.
Pan head screw
Tool holder
Fig.6.4
Secure Lathe to a Solid Work Surface
The lathe must be attached to a solid work surface or stand, not less than
25mm thick. Four mounting holes are easily accessible at the base of the
lathe. Fig.6.5. Drill holes in the work surface, using a 1/2” or 13mm drill bit,
following the dimensions below.
Note: Use of the DML305/A Adjustable Stand is recommended.
670mm
165mm
Fig.6.5
Mounting holes
i
Kg
DML305-VS Manual 3.0.indd 9 19/09/2013 11:13

10
Assembling the Optional Leg Stand
1 Upright plinth x 2
2 Male cross brace
3 Female cross brace
4 M10 x 25mm set screw x 2
5 M8 x 35mm bolt x 2
6 M10 x 80mm bolt x 12
7 Upright column x 2
8 Base x 2
2
3
7
8
1
4 5 6
6. Assembly - Optional Leg Stand
DML305-VS Manual 3.0.indd 10 19/09/2013 11:13

11
6. Assembly - Optional Leg Stand - cont.
1. Attach the upright column to the base using two M10 x 80mm bolts,
ensuring that there is an M10 washer between the bolt and the upright
column another M10 washer between the M10 nut and the base. Fig.6.6.
Repeat this process to assemble the second base onto the second
upright column.
2. Attach the upright plinth to the upright column using two M10 x
80mm bolts to the desired height, making sure that the overhang
of the plate on top of the plinth is facing towards the inside of the
legstand. Also ensure that there is at least one hole space between
the two bolts and that both bolts pass through the upright column.
Fig.6.7. Repeat this process to complete the assembly of the second leg.
Please note: The leg stand is adjustable in height to allow for
comfortable use of the lathe. As a general rule, the centre
height of the lathe should be at elbow height.
3. Attach the female cross brace to one of the upright columns using two M10
x 80mm bolts. Attach the male cross brace to the remaining upright column
in the same manner. Fig.6.8.
4. To complete assembly of the legstand, insert the male cross brace into the
female cross brace, ensuring that the distance from the inside of one leg to
the other is approximately 590mm. Hold in place using two M10 x 25mm
set screws. Fig.6.9.
80 mm M10 Bolts
Base
Upright column
Female cross brace
Upright Plinth
Upright Column
Upright Plinth
80 mm M10 Bolts
80 mm M10 Bolts
Fig.6.6
Fig.6.7
Fig.6.8
M10 x 25 mm set
screws
590mm
Fig.6.9
DML305-VS Manual 3.0.indd 11 19/09/2013 11:13

12
6. Assembly - Optional Leg and Bed Extension
Assembling the Optional Bed & Leg Extension
Leg stand parts:
1 Upright Plinth
2 Male Cross brace
3 Female Cross brace
4 M10 x 25mm Set Screw x2
5 M8 x 35mm Bolt x2
6 M10 x 80mm Bolt x6
7 Upright Column
8 Base
2
3
7
8
1
4 5 6
Bed Extension Parts:
1 M10 x 50mm Bolt x2
2 M8 x 35mm Bolt x2
3 M10 Washer x2
4 M8 Washer x4
5 M10 Spring Washer x2
6 M8 Nut x2
7 Allen Key
8 Bed Extension
2 3 4 5 6 7
8
1
DML305-VS Manual 3.0.indd 12 19/09/2013 11:14

13
6. Assembly - Optional Leg and Bed Extension - cont.
1. Attach the upright column to the base using two M10 x 80 mm bolts,
ensuring that there is an M10 washer between the bolt and the upright
column another M10 washer between the M10 nut and the base, Fig.6.10.
2. Attach the upright plinth to the upright column using two M10 x 80 mm
bolts to the desired height, making sure that the overhang of the plate on
top of the plinth is facing towards the inside of the legstand. Also ensure
that there is at least one hole space between the two bolts and that both
bolts pass through the upright column, Fig.6.11.
3. Attach the female cross brace to one of the upright columns using two M10
x 80 mm bolts, Fig.6.12.
4. Attach the male cross brace to the main leg stand using the bolts from the
main cross brace, Fig 6.13.
5. Set the distance between the main leg stand and the new leg extension
to approximately 640mm (25”) so that the bed extension can sit on the
leg extension safely. Hold in place by attaching the two M10 x 25mm set
screws in the female cross brace, Fig 6.14.
640mm
Main Leg Stand
Male Cross Brace
Main Leg Stand
Leg Stand Extension
Hole for Set Screw
80 mm M10 Bolts
Base
Upright column
Female cross brace
Upright Plinth
Upright Column
Upright Plinth
80 mm M10 Bolts
80 mm M10 Bolts
Fig.6.10
Fig.6.11
Fig.6.12
Fig.6.13
Fig.6.14
DML305-VS Manual 3.0.indd 13 19/09/2013 11:14

14
1. Place an M10 spring washer then M10 washer onto a M10 x 50mm
bolt and screw into the hole on the end of the original bed leaving
approximately 20mm of the 50mm M10 bolt exposed, Fig 6.15.
2. Repeat this process for the adjacent hole.
3. Place the bed extension onto the exposed M10 x 50 mm bolts and tighten
the bolts so that it holds the bed extension in place. Do not tighten the
bolts fully as some fine tuning will still be required so that the tailstock
runs smoothly between the original bed and the bed extension, Fig 6.16.
4. Using the Allen key (supplied) use the grub screws on top of the bed
extension to raise (turn clockwise) or lower (turn anti-clockwise) the
extension until it is flush with the main bed of the lathe, Fig.6.17.
5. Attach the foot of the bed extension to the top of the upright plinth
using an M8 x 35 mm bolt with an M8 washer on either side of the bed
extension and hold together with an M8 nut, Fig 6.18.
6. Finally begin to tighten up the M10 x 50mm bolts to hold the bed
extension as securely as possible making sure that the tailstock runs
smoothly between the original bed and the bed extension. Fine tuning
may be required during this process, this can be done using a soft mallet
(not supplied) without causing damage to the product, Fig.6.19.
M10 Spring Washer
M10 Washer
Bed Extension
DML305
DML305
Bed Extension
Bed Extension
Fig.6.15
Fig.6.16
Fig.6.17
Fig.6.18
Fig.6.19
DML305
50 mm M10 Bolt
50 mm M10 Bolts
Grub Screw Holes
6. Assembly - Optional Leg and Bed Extension - cont.
DML305-VS Manual 3.0.indd 14 19/09/2013 11:14

15
7. Adjustment
7.1 Knockout Bar
The knockout bar is used to remove the drive centre from the headstock
spindle. Insert knockout bar into hole at opposite side from drive centre, see
Fig 7.1.
To remove the revolving centre from the tailstock, loosen locking handle
and rotate the hand wheel counter-clockwise to retract the spindle into the
body of the tailstock. The revolving centre will be pushed out of the spindle,
Fig 7.2.
7.2 Fitting the Faceplate to the Headstock
Thread the faceplate clockwise onto the headstock spindle and tighten
faceplate with supplied spanner, Fig 7.3.
To remove the faceplate, hold the spindle with the supplied spanner to stop
the spindle from turning and loosen the faceplate with supplied spanner.
Unthread the faceplate anti-clockwise from the headstock spindle.
7.3 Adjusting the Tool Rest
The tool rest base can be easily moved along the lathe bed. Loosen locking
lever counter clockwise, slide the tool rest base to it's new position, and
tighten locking lever clockwise.
To adjust the height of the tool rest, loosen the locking arm, raise or lower
the tool rest then tighten locking arm, Fig 7.4.
Please note: Position the tool rest as close to the work piece as
possible. It should be 3.5mm above the centre line of
the workpiece.
To adjust clamping action of the tool rest base, remove base and adjust nut
clockwise to tighten and counterclockwise to loosen, Fig 7.5. Tightening
the nut will increase the sensitivity of the cam mechanism and increase the
clamping force. Loosening the nut will reduce the clamping force of
the cam.
Knockout bar
Fig.7.1
Knockout bar
Fig.7.2
Fig.7.3
Faceplate
Tool rest base
Locking lever
Locking arm
Fig.7.5
Fig.7.4
Locking lever
Locking arm
Tool rest base
Tool rest
i
Kg
Indexing Lock
The indexing lock is positioned on the front of the headstock for ease of use.
The headstock indexing feature has 12 equally spaced positions. The spring
loaded locking pin assembly is engaged by turning the knob a half turn
allowing it to drop into the desired position. To disengage, lift the lock knob
up and turn a half turn either direction. Fig.7.6.
The 12 position indexing feature allows accurate pattern work on projects
such as straight fluting, grooving, drilling, lay out and more.
To use the indexing feature, disengage the locking knob by lifting up and
rotating a half turn. The pin hole will engage in the closest pin available.
Please note: The indexing mechanism should not be used as a
method of holding the spindle whilst removing accessories such
as face plates, chucks etc. Always hold the spindle with a spanner
on the spindle nose when removing accessories.
i
Kg
Fig.7.6
DML305-VS Manual 3.0.indd 15 19/09/2013 11:14

16
7.4 Adjusting the Tailstock
Loosen locking lever to move the tailstock along the lathe bed to desired
position. Tighten lever.
To adjust clamping action of the tailstock, remove it from lathe bed and
adjust nut clockwise to tighten and counterclockwise to loosen, Fig 7.7.
Tightening the nut will increase the sensitivity of the cam mechanism and
increase the clamping force. Loosening the nut will reduce the clamping
force of the cam.
To adjust the position of the tailstock loosen locking arm and rotate the
handwheel. When the tailstock arm is in the desired position, tighten
locking arm, Fig 7.8.
7.5 Changing Spindle Speeds
The lathe features a three step motor and spindle pulleys to provide
different spindle speed ranges. Open the access cover to change spindle
speeds, Fig 7.9.
With the access cover open loosen the locking arm. Raise the lever to
release the tension on the motor pulley and tighten locking arm. Check the
speed and belt position chart outside access cover to determine the spindle
speed required.
Move the drive belt to the desired pulley combination. Loosen locking arm,
lower lever and the weight of the motor will provide the correct tension on
the drive belt. Tighten locking arm and close access cover, Fig 7.9.
Nut
Fig.7.7
Fig.7.8
Handwheel
Tailstock arm
Locking arm
Locking lever
Fig.7.9
Access cover Locking arm
Tension lever
DML305-VS Manual 3.0.indd 16 19/09/2013 11:14

17
The lathe is set up for a typical faceplate turning operation. See Fig 8.3.
8. Operation
Caution:
Disengage indexing lock before turning the machine on.
8.1. On/Off Switch
See Fig 8.1.
To switch ON press green switch button.
To switch OFF press red switch button.
To adjust the motor speed turn the speed control knob. To increase the
speed, rotate clockwise and to reduce the speed rotate anti-clockwise.
Always start the machine with the control knob set to the lowest speed and
gradually increase to the required speed as the workpiece becomes more
concentric.
8.2. Typical Operations
The lathe is set up for a typical spindle turning operation. See Fig 8.2.
In the Event of a Blockage or if the Machine Stalls
If the lathe stalls due to a dig in, simply removing the turning tool from the
work piece will normally allow the work piece to start turning again.
The inverter drive unit of the lathe incorporates a thermal overload device.
In case of a severe dig in, or if the work piece becomes trapped against a
fixed part of the lathe, the thermal overload will usually cut power to the
motor. If the thermal overload does not activate immediately switch the
machine off by pressing the red button marked ‘O’ on the control box.
Locate and rectify the source of the blockage and ensure that the work
piece can be rotated freely by hand before attempting to re-start the
machine.
Turn the speed control knob to its lowest setting before attempting to
re-start the machine.
To re-start the machine, press the green button marked ‘I’ on the control
box. Gradually increase the spindle speed by adjusting the speed control
knob until the desired speed is reached.
In the Event of a Power Failure
The lathe is fitted with a no volt release (NVR) switch to protect the user
against automatic starting of the machine when power is restored after a
power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may be
an underlying cause (circuit overload etc.) that should be investigated by a
qualified electrician, before attempting to restore the power source.
Turn the speed control knob to its lowest setting before attempting to
re-start the machine.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
Off On Speed control
Fig.8.1
Fig.8.2
Fig.8.3
DML305-VS Manual 3.0.indd 17 19/09/2013 11:14

18
9. Intended Use of the Lathe
& Basic Woodturning Instructions
Intended Use of the Lathe
This lathe is designed for turning wood between centres or on the
headstock (using appropriate accessories), for sanding and applying
finishes to wood. It is not to be used for any other purpose. Doing so will
invalidate the warranty and may cause serious harm to the user.
Health & Safety
Please read the health and safety instructions contained in this manual
and the specific health and safety instructions relating to woodturning.
In addition, it is recommended to ensure your work area is adequately
equipped with dust extraction and air filtration equipment.
Respiratory equipment should also be used to greatly reduce lung exposure
to harmful fine dust. Always establish the properties of the timber being
turned and take extra care when working with harmful and
carcinogenic materials.
Eye protection must always be worn. Due to the nature of woodturning,
shavings, dust and splinters can be thrown at fast speeds, making
adequate eye protection essential.
Mounting Timber to a Faceplate or Chuck
Before mounting the workpiece to a faceplate or chuck (not supplied), it is
advisable to shape the timber into as cylindrical a profile as possible, see
fig 9.1. Turning unbalanced timber increases lathe vibration, the risk of
it being thrown from the lathe, increased risk of chisel dig in and makes
correct positioning of the tool rest difficult due to variable distances.
Mounting Timber Between Centres
When turning between centres, it is essential to correctly and securely
mount the timber so as to reduce the risk of it being thrown from the
lathe. It is also essential to mount the timber as centrally as possible. This
will reduce the amount of roughing out needed and also maximise the
possible diameter of the final piece.
1. Using a square or rectangular profile blank, draw two lines, one from
each opposing diagonal corner to the other, at each end of the blank. The
point where the lines intersect indicates the centre of the blank. See fig
9.2. If using irregular shaped timber, a centre finder is an invaluable tool.
2. Take the four prong centre supplied with the lathe and place its point
directly on to the centre point of one end of the blank. Using a soft
mallet (of either plastic, rubber or wood) tap the four prong centre with
reasonable force until it bites into the timber. See fig 9.3.
3. Carefully place the four prong centre into the headstock spindle of
the lathe, fig 9.4, and ensure that it is correctly seated in the spindle by
tapping it firmly into place with a mallet.
4. Slide the tailstock up the bed until the tailstock centre is almost
touching the other end of the blank. Lock the tailstock in position and use
the hand wheel to extend the tailstock centre until it grips the blank firmly
at the centre point. See fig 9.5. Then use the tailstock locking handle the
secure the position. The blank is now successfully mounted and ready to be
turned.
Positioning the Tool Rest
It is extremely important to ensure the tool rest is correctly positioned
before turning on the lathe. Place the tool rest close to the timber, allowing
enough room to manoeuvre the chisel with ease. Spin the timber by hand
to ensure it does not come into contact with the tool rest. If the lathe is
started without checking this and the timber hits the tool rest, there is a
risk the timber could be thrown from the lathe and cause injury. Never
attempt to reposition the tool rest while the lathe is in motion.
Tool rest height is also important and varies depending on the chisel
Fig.9.1
Fig.9.2
Fig.9.3
i
Kg
i
Kg
Fig.9.4
Fig.9.5
DML305-VS Manual 3.0.indd 18 19/09/2013 11:14

19
9. Intended Use of the Lathe & Basic
Woodturning Instructions - cont.
being used. When using a roughing gouge, the
cutting edge should come into contact with
the centre of the workpiece, see fig 9.6. If
using a skew chisel, the cutting edge should be
applied approximately 3/8" (10 mm) above the
centre height, see fig 9.7. A spindle gouge's
cutting edge should come into contact with the
workpiece approximately 3/8" (10 mm) below its
centre, see fig 9.8.
Using the Roughing Gouge
The first step when turning between centres is
invariably to 'rough out' the blank. This involves
taking a square section blank and paring it down
with a roughing gouge to a cylindrical profile,
ready to shape into the final piece. Roughing
gouges are usually sharpened to have the bevel
at a 45º angle. Using the tool rest to support
the blade, offer the blade to the workpiece at an
angle, see fig 9.9. When offering the roughing
gouge to the workpiece, the bevel should be
rubbing it, without cutting. To make a cut, gently
raise the handle of the tool in order to bring the
cutting edge into contact with the timber. Using
light passes, move the blade outwards towards
the same edge of the timber which the blade is
facing, fig 9.9. Never move the tool backwards,
as this introduces the risk of splintering the
wood and causing injury.
Using the Spindle Gouge
A spindle gouge is used to shape the final profile
of a spindle and is capable of finer work than
a roughing gouge. It is designed specifically for
cutting coves or valleys. The blade should come
into contact with the wood at just below the
centre line. Resting it on the tool rest, apply the
blade to the workpiece at an angle, see fig 9.10,
rubbing the bevel onto it. Raise the handle to
apply the cutting edge and make cuts. As with
the roughing gouge, use controlled and light
passes, trying to not remove too much wood at
once. Never attempt to use a spindle gouge for
working on bowls or hollow form work as the
angle of the cutting bevel of the gouge is too
shallow and will cause it dig in to the work piece
or snatch the tools from your hands.
Using the Skew Chisel
Skew chisels are available in both flat and oval
profiles. The curved profile is favoured by many
as it gives better results more easily. Skew chisels
are ideal for creating beads, refining the profiles
and can be used to create a final smooth finish
to the workpiece. The skew chisel should be
applied to the workpiece horizontally with the
blade resting on the tool rest, fig 9.11, again
with the bevel rubbing the workpiece and raising
the handle to take careful, controlled cuts.
Further Operations
The guidelines above give basic instructions
on some of the most common woodturning
procedures. There are a wide variety of specialised
chisels and many complementary accessories
available for Record Power lathes which enable
a huge variety of work to be created. For further
instructions on more advanced safe and effective
woodturning, please seek professional training.
Fig.9.8
Fig.9.10
Fig.9.11
Fig.9.6
Fig.9.7
Fig.9.9
Speeds of the Lathe
To ensure the safest possible use of the lathe, it is important to understand which speeds are suited
to which tasks. In general, the slower speeds should be used for the initial turning and roughing out
of large pieces and the slowest speed should be used when large pieces are out of balance. This will
reduce the possibility of the workpiece being thrown from the lathe.
Medium speeds are ideally suited for general purpose work which doesn't place heavy loads on the
spindle of the lathes, for example when creating the profiles of spindles and some smaller
bowl turning.
The fastest speeds should be used only for small diameter work, where the size of workpiece is
relatively small and therefore poses a lower risk of causing damage. Extra care should be taken when
turning at the fastest speeds, using only a relatively light touch.
When sanding, care should be taken to not burn the operator's hands or the workpiece. It is
recommended to not exceed the speed used for the last turning operation. If in doubt, use a
slow speed.
i
Kg
DML305-VS Manual 3.0.indd 19 19/09/2013 11:14

20
10. Dust Extraction
10.1 The Importance of Dust Extraction
Before the machine is started, ensure that adequate dust extraction
provisions have been installed. Dust extraction is extremely important not
only for health and safety but also for the correct upkeep of the machine.
Saw dust can cause the machine not to operate properly or even fail
completely. By keeping the machine free of large amounts of waste the
performance will be optimised.
If large amounts of MDF or toxic woods are to be cut we recommend that
there is a good ventilation system in place and that a particle mask is worn
as minimum protection.
In addition, it is recommended that air filters are used in all workshops to
ensure collection of potentially harmful airborne particles which are not
collected directly from the machine.
10.2 Record Power Extractors
Record Power offer a range of high quality dust extractors, starting at the
single motor 45 litre RSDE1 right up to the 200 litre twin motor DX5000. We
offer both drum and bag type extractors high filtration models filter down
0.5 micron providing protection from harmful fine dusts such as MDF. Chip
collectors filter down to 5 micron. All Record Power dust extractors & chip
collectors have 100mm inlets and hoses.
RSDE1 High Filtration Dust Extractor
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for
intermittent use i.e must be switched off for 20 minutes every hour.
0.5 micron filtration; suitable for MDF
RSDE2 High Filtration Dust Extractor
Drum type extractor, 50 litre capacity, single 1 kW motor, suitable for
intermittent use i.e must be switched off for 20 minutes every hour.
0.5 micron filtration; suitable for MDF
DX1000 High Filtration Dust Extractor
Drum type extractor, 45 litre capacity, single 1 kW motor, suitable for
intermittent use i.e must be switched off for 20 minutes every hour.
0.5 micron filtration; suitable for MDF
DX4000 High Filtration Dust Extractor
Drum type extractor, 80 litre capacity, twin 1 kW motor, suitable for heavy
usage i.e if one motor is switched off for 20 minutes then the other can
be used thus enabling continuous usage. Or both motors can be used
simultaneously giving maximum suction but in this mode the extractor must
be switched off for 20 minutes every hour.
0.5 micron filtration; suitable for MDF
DX5000 High Filtration Dust Extractor
Bag type extractor, 200 litre capacity, twin 1 kW motor, suitable for heavy
usage i.e if one motor is switched off for 20 minutes then the other can
be used thus enabling continuous usage. Or both motors can be used
simultaneously giving maximum suction but in this mode the extractor must
be switched off for 20 minutes every hour.
0.5 micron filtration; suitable for MDF
CX2600 Chip Collector
Large capacity chip collector, with a powerful 0.37 kW induction motor. An
extremely smooth running unit suitable for continuous usage. Very quiet
impeller system extracts dust and chippings.
5 micron filtration; unsuitable for MDF
CX3000 Chip Collector
Larger capacity chip collector, with a more powerful 0.75 kW induction
motor and heavy duty construction. An extremely smooth running unit
suitable for continuous usage. Very quiet impeller system extracts dust
and chippings.
5 micron filtration; unsuitable for MDF
AC400 Two Stage Air Filter
Useful for reducing nuisance dust, particularly in smaller workshops. This
unit provides effective two stage filtration for areas up to 113 M3.
1 micron filtration
AC2 Three Stage Air Filter
This triple stage filter offers highly effective filtering of particles down to 1
micron. Ideal for use in medium to large workshops up to 212 M3.
1 micron filtration
RSDE1 RSDE2 DX1000 DX4000 DX5000 CX2600 CX3000 AC400 AC2
Bandsaws
Circular saws
Sanders
Intermittent usage
Bandsaws
Circular saws
Sanders
Heavy usage
Planer Thicknessers
Spindle Moulders
Universals
Intermittent usage
Planer Thicknessers
Spindle Moulders
Universals
Heavy usage
Dust Extraction
System
Intermittent usage
General Workshop
Air Filtration
Heavy usage
Recommended Recommended Recommended Recommended
Recommended
Can be used
Can be used
Can be used
Recommended
Recommended
Recommended Recommended Recommended
Recommended Recommended Recommended
Recommended
Recommended Recommended
DML305-VS Manual 3.0.indd 20 19/09/2013 11:14