Record Power DML320-EP User guide

1
Original Instruction Manual
DML320 Cast Iron Electronic
Variable Speed Lathe
Important
For your safety read instructions carefully before
assembling or using this product.
Save this manual for future reference.
Always wear safety glasses when
using woodworking equipment.
Always read the instructions
provided before using
woodworking equipment.
i
Kg
Version 3.3
December 2016
To register this product please visit
www.recordpower.info
It is important to register your product as soon as possible in order to receive efficient after sales
support and be entitled to the full 5 year guarantee. Your statutory rights are not affected.
Please see back cover for contact details.

2
Contents
1 Explanation of Symbols
2 General Health and Safety Guidance
3 Additional Health and Safety Guidance for Woodturning Lathes
4 Record Power Guarantee
5 Specifications
6 Contents of the Package
7 Getting to Know Your Lathe
8 Assembly
9 Assembly of the Optional DML305/A Leg Stand
10 Operation
11 Maintenance
12 Intended Use of the Lathe and Basic Woodturning Instructions
13 Dust Extraction
14 Troubleshooting
15 Electrical Connection and Wiring Diagram
16 Parts Diagram and List
EU Declaration of Conformity

3
The symbols and their meanings shown below may be used throughout this manual.
Please ensure that you take the appropriate action wherever the warnings are used.
1. Explanation of Symbols
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
i
Kg
Mandatory
Instructions
Warnings
Read and fully understand the instruction
manual before attempting to use
the machine.
Indicates an instruction that requires
particular attention
Wear protective eyewear
Use respiratory protective equipment
Use suitable protective footwear
Use hearing protection
Use protective work gloves
Indicates a risk of severe personal injury
or damage to the machine
Indicates a risk of severe personal injury
from electrical shock
Risk of personal injury from lifting of
heavy items
Indicates a risk of severe personal injury
from airborne objects
Risk of fire
i
Kg
i
Kg
i
Kg
i
Kg

4
2. General Health and Safety Guidance
Ensure that you carefully read and fully understand the
instructions in this manual before assembly, installation and use
of this product. Keep these instructions in a safe place for
future reference.
WARNING: for your own safety, do not attempt to operate this machine
until it is completely assembled and installed according to
these instructions.
WARNING: When using any machine, basic safety precautions should
always be followed to reduce the risk of fire, electric shock and
personal injury.
Safe Operation
1. Use Personal Protective Equipment (PPE)
• The operation of any machine can result in foreign objects being thrown
into your eyes, which can result in severe eye damage. Protective eyewear
or other suitable eye protection or face shield should be used at all times.
Everyday spectacles only have impact resistant lenses. They are not
protective eyewear and do not give additional lateral protection.
• Use respiratory protective equipment (dust mask etc.) if the machining
operation creates dust. Exposure to high levels of dust created by
machining hardwoods, softwoods and man made composite boards can
result in serious health problems. Some imported hardwoods give off
highly irritating dust, which can cause a burning sensation. The use of
respiratory protective equipment should not be seen as an alternative to
controlling the risk of exposure at source by using adequate dust
extraction equipment.
• The use of ear plugs or ear defenders is recommended when the machine
is in use, particularly if the noise level exceeds 85 dB.
• Wear suitable protective gloves when handling cutting tools or blades.
Gloves should NOT be worn when using the machine as they can be
caught in moving parts of the machine.
• Non-slip safety footwear is recommended when using the machine and
handling large work pieces.
2. Dress appropriately
• Do not wear loose clothing, neckties or jewellery; they can be caught in
moving parts of the machine.
• Roll up long sleeves above the elbow.
• Wear protective hair covering to contain long hair.
3. Safety warnings
• Find and read any warning labels on the machine.
• It is important that any labels bearing health and safety warnings are
not removed, defaced or covered. Replacement labels can be obtained by
contacting our Customer Service Department.
4. Familiarise yourself with the machine
• If you are not thoroughly familiar with the operation of this machine,
obtain advice from your supervisor, instructor, or other qualified person or
contact your retailer for information on training courses. Do not use this
machine until adequate training has been undertaken.
5. Take care when moving or positioning the machine
• Some machines can be very heavy. Ensure the floor of the area in which
the machine is to be used is capable of supporting the machine.
• The machine and its various components can be heavy.
Always adopt a safe lifting technique and seek assistance when lifting
heavy components. In some cases it may be necessary to use mechanical
handling equipment to position the machine within the work area.
• Some machines have optional wheel kits available to allow them to be
manoeuvred around the workshop as required. Care should be taken to
install these according to the instructions provided.
• Due to the nature of the design of some machines the centre of gravity
will be high making them unstable when moved. Extreme care should be
taken when moving any machine.
• If transportation of the machine is required then all precautions relating
to the installation and handling of the machine apply. In addition, ensure
that any vehicles or manual handling equipment used for transportation
are of adequate specification.
6. The machine should be level and stable at all times
• When using a leg stand or cabinet base that is designed to be fitted to
the machine, always ensure that it is securely fastened to the machine
using the fixings provided.
• If the machine is suitable to be used on a workbench, ensure that the
workbench is well constructed and capable of withstanding the weight
of the machine. The machine should always be securely fastened to the
workbench with appropriate fixings.
• Where possible, floor standing machines should always be secured to the
floor with fixings appropriate to the structure of the floor.
• The floor surface should be sound and level. All of the feet of the machine
should make contact with the floor surface. If they do not, either re-locate
the machine to a more suitable position or use packing shims between
the feet and the floor surface to ensure the machine is stable.
7. Remove adjusting keys and wrenches
• Ensure that all adjusting wrenches and keys are removed before
switching the machine ‘ON’. There is a risk of severe personal injury or
damage to the machine from airborne objects.
8. Before switching the machine ‘ON’
• Clear the machine table of all objects (tools, scrap pieces etc.)
• Make sure there is no debris between the work piece and the
table / work support.
• Ensure that the work piece is not pressed against, or touching the saw
blade or cutting tool.
• Check all clamps, work holding devices and fences to ensure that they are
secure and cannot move during machining operations.
• Plan the way that you will hold and feed the work piece for the entire
machining operation.
9. Whilst machining
• Before starting work, watch the machine while it runs. If it makes
an unfamiliar noise or vibrates excessively, switch the machine ‘OFF’
immediately and disconnect it from the power supply. Do not restart until
finding and correcting the source of the problem.
10. Keep the work area clear
• Working clearances can be thought of as the distances between machines
and obstacles that allow safe operation of every machine without
limitation. Consider existing and anticipated machine needs, size of
material to be processed through each machine and space for auxiliary
stands and/or work tables. Also consider the relative position of each
machine to one another for efficient material handling. Be sure to allow
yourself sufficient room to safely operate your machines in any
foreseeable operation.
• Cluttered work areas and benches create the risk of accidents. Keep
benches clear and tidy away tools that are not in use.
• Ensure that the floor area is kept clean and clear of any dust and debris
that may create trip or slip hazards.
11. Consider the work area environment
• Do not expose the machine to rain or damp conditions.
• Keep the work area well lit and ensure that there is artificial lighting
available when there is insufficient natural light to effectively light the
work area. Lighting should be bright enough to eliminate shadow and
prevent eye strain.
• Do not use the machine in explosive environments eg. in the presence of
flammable liquids, gases or dust.
• The presence of high levels of dust created by machining wood can
present a risk of fire or explosion. Always use dust extraction equipment
to minimise the risk.
12. Keep other persons away (and pets)
• The machine is designed to be used by one person only.
• Do not let persons, especially children, touch the machine or extension
cable (if used) and keep visitors away from the work area.
• Never leave the machine running unattended. Turn the power supply off
and do not leave the machine unattended until it comes to a
complete stop.

5
2. General Health and Safety Guidance
• If the work area is to be left unattended, all machinery should be switched
‘OFF’ and isolated from the mains power supply.
13. Store machines safely when not in use
• When not in use, machines should be stored in a dry place, out of reach of
children. Do not allow persons unfamiliar with these instructions or with
the machine to operate it.
14. Do not overreach
• Choose a working position that allows your body to remain balanced and
feed the work piece in to the machine without overreaching.
• Keep proper footing and balance at all times.
15. Electrical supply
• Electrical circuits should be dedicated to each machine or large enough
to handle combined motor amp loads. Power outlets should be located
near each machine so that power or extension cables are not obstructing
high-traffic areas. Observe local electrical guidelines for proper installation
of new lighting, power outlets, or circuits.
• The machine must be connected to an earthed power supply.
• The power supply must be equipped with a circuit breaker that provides
short circuit, overload and earth leakage protection.
• The voltage of the machine must correspond to the voltage of the mains
power supply.
• The mains plug fitted to the machine should always match the power
outlet. Do not modify the plug in any way. If a replacement plug is
required it should be fitted by a competent person and of the correct type
and rating for the machine.
• If you are unsure about any electrical connections always consult a
qualified electrician.
16. Avoid unintentional starting of the machine
• Most machines are fitted with a no-volt release (NVR) switch to prevent
unintentional starting. If in doubt always ensure the machine switch is in
the ‘OFF’ position before connecting it to the power supply. This means
the machine will not automatically start up after a power cut or switching
on of the power supply, unless you first reset the start switch.
17. Outdoor use
• Your machine should not be used outdoors.
18. Extension cables
• Whenever possible, the use of extension cables is not recommended. If the
use of an extension cable is unavoidable, then it should have a minimum
core cross section of 2.5mm² and limited to a maximum length of
3 metres.
• Extension cables should be routed away from the direct working area to
prevent a trip hazard.
19. Guard against electric shock
• Avoid body contact with earthed or grounded surfaces such as pipes
and radiators. There is an increased risk of electric shock if your body is
earthed or grounded.
20. Always work within the machine’s intended capacities
• Operator safety and machine performance are seriously adversely affected
if attempts to make the machine perform beyond its limits are made.
21. Do not abuse the power cable
• Never pull the power cable to disconnect it from the power socket.
Always use the plug.
• Keep the power cable away from heat, oil and sharp edges.
• Do not use the power cable for carrying or moving the machine.
22. Secure the work piece
• Ensure that the work piece is securely held before starting to machine it.
• When working within 300 mm of the machining area, always use a push
stick to feed the work piece in to the blade or cutting tool. The push stick
should have a minimum length of 400 mm. If the push stick becomes
damaged, replace it immediately.
• Use extra supports (roller support stands etc.) for any work pieces large
enough to tip when not held down to the table top.
• Do not use another person as a substitute for a table extension, or as
additional support for a work piece that is longer or wider than the basic
table, or to help feed, support, or pull the work piece.
• Do not attempt to machine more than one work piece at a time.
• When feeding the work piece towards the blade or cutting tool never
position your hands in direct line of the cutting path. Avoid awkward
operations and hand positions where a sudden slip could cause your hand
or fingers to move into the machining area.
23. Stay alert
• Safety is a combination of operator common sense and alertness at all
times when the machine is being used.
• Use all machines with extreme care and do not use the machine when you
are tired or under the influence of drugs, alcohol or medication.
24. Use the correct tool for the job
• Do not use the machine for any purpose other than which it
was designed.
• When selecting replacement cutting tools and blades, always ensure that
they are designed to cut the material that you intend to use them for. If in
any doubt seek further advice from the manufacturer.
25. Connect dust extraction equipment
• Always use dust extraction equipment. The dust extractor should be of
suitable size and capacity for the machine that it is connected to and
have a filtration level appropriate to the type of waste being collected.
Refer to the relevant section of the manual for details of the specific dust
extraction requirements for this machine.
• The dust extractor should be switched ‘ON’ before starting the machine
that it is connected to. The dust extractor should be left running for 30
seconds after the last machining operation is complete in order to clear
any residual waste from the machine.
26. Ensure that the machine is correctly guarded
• Never use the machine if any of the standard safety guards and
equipment are removed or damaged.
• Some machines incorporate safety interlocks to prevent the machine
from being used without the guards in place. Never attempt to bypass or
modify the interlocks to allow the machine to be used without the guards
in place.
27. Maintain your machine with care
• This manual gives clear instructions on installation, set up and operation
of the machine and also details any routine and preventative maintenance
that should be performed periodically by the user.
• Remember always to switch off and unplug the machine from the power
supply before carrying out any setting up or maintenance operations.
• Follow any instructions for the maintenance of accessories
and consumables.
• Do not use compressed air to clean the machine. Always use a brush to
dislodge dust in places that are awkward to reach and a dust extractor to
collect the waste.
• Inspect electric cables periodically and, if damaged, have them replaced
by an authorised service facility or qualified electrician.
• Inspect extension cables (if used) periodically and replace if damaged.
28. Keep cutting tools sharp and clean
• Correctly maintained cutting tools are easier to control and less likely
to bind.
• Cutting tools and blades can become hot during use. Take extreme care
when handling them and always allow them to cool before changing,
adjusting or sharpening them.
29. Disconnect the machine from the power supply
• When not in use, before servicing, changing blades etc. always disconnect
the machine from the power supply.
30. Check for damaged parts
• Before each use of the machine, it should be carefully checked to
determine that it will operate properly and perform its
intended function.
• Check for alignment of moving parts, binding of moving parts, breakage
of parts and any other conditions that may affect the operation of

6
3. Additional Health and Safety Guidance for
Woodturning Lathes
Safe Operation
Familiarise yourself with the machine
• Machining operations using wood turning lathes have a history of serious
accidents. Most serious accidents resulted from the work piece being
thrown from the lathe whilst turning. Other accidents can be caused by
loose clothing being drawn in to the rotating work piece or hands becom-
ing trapped between the rotating work piece and fixed parts of the lathe.
2. Before switching the machine ‘ON’
• Before attaching a work piece to a faceplate, always prepare it to be as
round as possible. This will minimise vibration whilst turning. For further
instructions please see the section of this manual entitled Intended Use
of the Lathe and Basic Woodturning Instructions.
• Adjust the tool rest to the correct height and distance from the work
piece and check that all fixings are secure.
• Check that the size of the work piece is within the safe working capacities
of the lathe as detailed in the manual.
• Select the correct speed according to the size and type of work piece.
The slowest speed is the safest speed to start any new work piece.
• Always rotate the work piece by hand before starting the lathe to ensure
it does not come into contact with the tool rest. If the work piece strikes
the tool rest during operation, it could be split and thrown from
the lathe.
• When using a faceplate always ensure the work piece is well secured with
screws of a suitable diameter and length.
• Remove any loose knots and bark from the work piece before mounting it
to the lathe.
• If mounting a work piece between centres, always ensure that the tail-
stock is correctly adjusted and fully secure. Check that the locking handle
for the tailstock barrel is fully tightened.
3. Whilst using the lathe
• Do not allow the turning tool to dig in to the work piece, which could
result in the work piece splitting or being thrown from the lathe. Always
position the tool rest at the correct height. For further instructions please
see the section of this manual entitled Intended Use of the Lathe
and Basic Woodturning Instructions.
• Before starting to machine a work piece that is off centre or not perfectly
round, always set the machine to the slowest speed and gradually
increase speed as the work piece becomes more balanced as material is
removed. Running the lathe too fast could cause the work piece to be
thrown from the lathe or the turning tool to be snatched from
your hands.
• Always store turning tools in a safe place away from the work area of the
lathe. Never reach over the rotating work piece to reach for turning tools
or accessories.
• Never attempt to adjust the position of the tool rest whilst the machine is
running. Always switch the machine ‘OFF’ and wait until the work piece
has stopped rotating before attempting any adjustments.
• Do not mount a work piece that contains excessive splits or loose knots
or bark.
• Keep firm hold and control of the turning tool at all times. Use extreme
caution when knots and voids are exposed in the work piece.
• Finish all hand sanding before removing the work piece from the lathe.
Do not exceed the speed used for the last cutting operation. For further
instructions please see the section of this manual entitled Intended Use
of the Lathe and Basic Woodturning Instructions.
• Do not attempt to remount a work piece that has been turned on a
faceplate unless you are deliberately turning eccentric work. You cannot
remount faceplate turned work and expect it to run true, as the timber
will have expanded or contracted.
• Do not remount a work piece that has been turned between centres if the
original centres have been altered or removed, unless you are deliberately
turning eccentric work.
• If re-mounting any work piece, always set the machine to the slowest
speed and gradually increase the speed as the work piece becomes more
balanced as material is removed.
• Use extra caution when mounting a work piece that has been turned
between centres to a faceplate, or when mounting a faceplate turning
between centres, for subsequent machining operations. Always ensure
that the lathe is set to the slowest speed before switching ON.
• Do not attempt to perform any machining operations when holding the
work piece by hand.
• Do not mount a reamer, milling cutter, wire wheel, buffing wheel, drill bit
or any other tool to the headstock spindle.
• Always ensure that the turning tool is in contact with the tool rest and
fully supported before applying the tool to the work piece.
• When the tool rest holder unit is not in use (e.g. when sanding), it should
be moved away from the headstock, and the tool rest removed.
4. Maintenance
• Before attempting any maintenance and particularly when cleaning the
machine, always remove any accessories and tooling from the machine.
• Always ensure that any accessories used on the lathe are kept clean and
free from rust and deposits of resin.
• Keep all turning tools sharp and in good condition. Check that the han-
dles are secure and not split or damaged.
5. This machine falls under the scope of the ‘Health and Safety at Work etc.
Act 1974’, and the ‘Provision and Use of Work Equipment Regulations
1998’. In addition the elimination or control of risks from wood dust is in-
cluded in the above regulations and the ‘Control of Substances Hazardous
to Health (COSHH) Regulations 2002’. We recommend that you study and
follow these regulations.
Further guidance is available from The Health and Safety Executive and
their website www.hse.gov.uk and from the authorised distributor in your
country (details on back cover of the manual).
2. General Health and Safety Guidance
the machine.
• A guard or other part that is damaged should be properly repaired
or replaced by a qualified person unless otherwise indicated in this
instruction manual.
• Do not use the machine if the switch does not turn the machine ‘ON’
and ‘OFF’.
• Have defective switches replaced by a qualified person.
31. Warning!
• The use of any accessory or attachment, other than those recommended in
this instruction manual, or recommended by our Company may present a
risk of personal injury or damage to the machine and invalidation of
the warranty.
32. Have your machine repaired by a qualified person
• This machine complies with the relevant safety rules and standards
appropriate to its type when used in accordance with these instructions
and with all of the standard safety guards and equipment in place. Only
qualified persons using original spare parts should carry out repairs.
Failure to do this may result in considerable danger to the user and
invalidation of warranty.
33. Caution! Motor may become hot during use
• It is normal for motors on some machines to become hot to the touch
during use. Avoid touching the motor directly when in use.

7
4. Record Power Guarantee
“Products” means the Products sold by Record Power subject to these
terms and conditions;
“Record Power” is Record Power Limited, whose company registration
number is 4804158 and registered office address is Centenary House, 11
Midland Way, Barlborough Links, Chesterfield, Derbyshire S43 4XA and sells
through a network of Authorised Dealers;
“Authorised Distributor” is the nominated importer for your region
who will generally sell through a network of Authorised Dealers. Details of
Authorised Distributors for specific countries can be found in the Product
manual or at www.recordpower.info;
“Authorised Dealer” is a retailer or business authorised to sell Record
Power Products to end users.
1 Guarantee
1.1 Record Power guarantees that for a period of 5 years from the date
of purchase the components of qualifying Products (see clauses 1.2.1
to 1.2.9) will be free from defects caused by faulty construction
or manufacture.
1.2 During this period Record Power, its Authorised Distributor or
Authorised Dealer will repair or replace free of charge any parts
which are proved to be faulty in accordance with paragraphs 1.1
above provided that:
1.2.1 you follow the claims procedure set out in clause 2 below;
1.2.2 Record Power, our Authorised Distributor or Authorised Dealer are
given a reasonable opportunity after receiving notice of the claim to
examine the Product;
1.2.3 if asked to do so by Record Power, its Authorised Distributor or
Authorised Dealer, you return the Product, at your own cost, to
Record Power’s premises or other approved premises such as those
of the Authorised Distributor or supplying Authorised Dealer, for the
examination to take place;
1.2.4 the fault in question is not caused by industrial use, accidental
damage, fair wear and tear, wilful damage, neglect, incorrect
electrical connection, abnormal working conditions, failure to follow
our instructions, misuse, or alteration or repair of the Product without
our approval;
1.2.5 the Product has been used in a domestic environment only;
1.2.6 the fault does not relate to consumable Products such as blades,
bearings, drive belts or other wearing parts which can reasonably
be expected to wear at different rates depending on usage (for full
details contact Record Power or your local Authorised Distributor);
1.2.7 the Product has not been used for hire purposes, by you or by a
previous owner;
1.2.8 the Product has been purchased by you as the guarantee is not
transferable from a private sale.
1.2.9 where the Product has been purchased from a retailer, the 5 year
guarantee is transferable and begins on the date of the first purchase
of the Product and in the event of a claim under this guarantee proof
of the original purchase date will be required to validate the
warranty period.
2 Claims Procedure
2.1 In the first instance please contact the Authorised Dealer who
supplied the Product to you. In our experience many initial problems
with machines that are thought to be due to faulty parts are actually
solved by correct setting up or adjustment of the machines. A good
Authorised Dealer should be able to resolve the majority of these
issues much more quickly than processing a claim under
the guarantee.
2.2 Any damage to the Product resulting in a potential claim under the
guarantee must be reported to the Authorised Dealer from which it
was purchased within 48 hours of receipt.
2.3 If the Authorised Dealer who supplied the Product to you has been
unable to satisfy your query, any claim made under this Guarantee
should be made directly to Record Power or its Authorised Distributor
(for details of the Authorised Distributor in your country please see
your Product manual or check www.recordpower.info for details). The
claim itself should be made in a letter setting out the date and place
of purchase, and giving a brief explanation of the problem which
has led to the claim. This letter should then be sent with proof of the
purchase date (preferably a receipt) to Record Power or its Authorised
Distributor. If you include a phone number or email address this will
help to speed up your claim.
2.4 Please note that it is essential that the letter of claim reaches Record
Power or its Authorised Distributor on the last day of this Guarantee
at the latest. Late claims will not be considered.
3 Limitation of Liability
3.1 We only supply Products for domestic and private use. You agree not
to use the Product for any commercial, business or re-sale purposes
and we have no liability to you for any loss of profit, loss of business,
business interruption or loss of business opportunity.
3.2 This Guarantee does not confer any rights other than those expressly
set out above and does not cover any claims for consequential loss or
damage. This Guarantee is offered as an extra benefit and does not
affect your statutory rights as a consumer.
4 Notice
This Guarantee applies to all Products purchased from an Authorised
Dealer of Record Power within the United Kingdom of Great Britain
and Northern Ireland. Terms of Guarantee may vary in other countries
– please check with the Authorised Distributor in your country
(details of the Authorised Distributor for your country can be found in
the manual or at www.recordpower.info).

8
Unpacking and Cleaning
1. Carefully lift the lathe from the carton and check that all of the components and contents have been
included. Place parts on a protected surface.
2. Clean all rust protected surfaces with white spirit. Do not use gasoline, paint thinner, mineral spirits,
etc. These may damage painted surfaces. Make sure the area is well ventilated and that there are no
naked flames or sources of ignition.
3. Set packing materials and shipping carton aside. Do not discard until the machine has been set up
and is running properly.
Tools Required for Assembly
(Not Supplied)
Phillips screwdriver
5. Specifications
6. Contents of the Package
Voltage: 230 V
Frequency: 50 Hz
Motor input P1: 0.75 kW
Motor output P2: 0.55 kW
Motor speed: 2900 rpm
Full load current: 3 A
Max. bowl diameter: 320 mm (12 ½”)
Max. between centres: 510 mm (20”)
Max. swing over bed: 320 mm (12”)
Spindle speeds: 250 - 3850 rpm
Taper: 2 Morse Taper
Spindle travel: 63 mm
Size: L1035 x W305 x D449 mm
Weight: 52 kg
Spindle Thread: M33 x 3.5
Sound Pressure Level: No load < 80dB(A), Load < 90dB(A)
Sound Power Level: No load < 90dB(A), Load < 100dB(A)
1
2
3
4
13
10
11
12
9
5
6
78
1 Lathe with faceplate, tool rest holder and tailstock installed 1
2 Tool rest 1
3 Spindle wrench 1
4 Faceplate wrench 1
5 M6 x 12 mm Phillips head screws and washers 2
6 Drive centre knockout bar 1
7 Revolving centre 1
8 4 prong drive centre 1
9 Tool holder 1
10 3 mm hex wrench 1
11 4 mm hex wrench 1
12 5 mm hex wrench 1
13 Knockout bar 1
Item Description Quantity Item Description Quantity

9
1 Motor
2 Motor securing lever
3 Motor positioning lever
4 Motor pulley access hatch
5 Headstock
6 Indexing lock
7 Hand wheel
8 Headstock cover
9 Spindle
10 4 prong drive centre
11 Tool rest
12 Tool rest holder
13 Tool rest holder locking lever
14 Tool rest locking lever
15 Revolving centre
16 Tailstock
17 Digital spindle speed readout
18 Spindle speed control knob
19 On / off switch
20 Forward / reverse switch
21 Faceplate
22 Lathe bed
23 Tailstock hand wheel
24 Tailstock locking lever
25 Tailstock spindle locking lever
26 Tool holder and tools
7. Getting to Know Your Lathe
12
6
4
1
18
19
21 2022
3
2
7
5
11 1413 15 16
17
9 10
8
1
24 2523 26

10
8. Assembly
Installing the Tool Rest to the Tool Rest Holder
Loosen the locking lever and insert the tool rest into tool rest holder, Fig 8.1,
adjust the height as required and tighten the locking lever, Fig 8.2.
Fitting the Tool Holder to the Lathe Bed
On the rear of the lathe bed, below the headstock are 2 tapped holes for
mounting the tool holder, Fig 8.3. Install the tool holder onto the lathe bed
at the rear of the headstock with the two Phillips head screws and washers
supplied, Fig 8.4. The washers should be placed on the inside surface of the
tool holder as shown in Fig 8.5.
The machine must be unplugged and the power switch must be
in the OFF position until the machine is assembled.
i
Kg
i
Kg
Fig 8.1
Fig 8.4
Fig 8.5
Fig 8.2 Tool rest
locking
lever
Fig 8.3

11
8. Assembly
Fig 8.8
905 mm
130 mm
Secure the Lathe to a Solid Work Surface or Suitable Stand
The lathe must be attached to a solid work surface at least 25 mm thick, or a
suitable stand. Four mounting holes are located at the base of the lathe, 2 to
the left of the headstock, Fig 8.6, and 2 to the right of the tailstock, Fig 8.7.
If mounting to a bench, drill holes in the work surface, using a 9 mm (5/16”)
drill bit, following the measurements shown in Fig 8.8.
Please note: Use of the DML305/A Leg Stand is recommended.
Fig 8.6
Fig 8.7

12
9. Assembly of the Optional DML305/A Leg Stand
Contents of the Package
4
6
5
Item Description Quantity
1 Upright plinths 2
2 Male cross brace 1
3 Female cross brace 1
4 M10 x 25 mm hex head screws 2
5 M8 x 35 mm bolts, nuts and washers 2
6 M10 x 80 mm bolts, nuts and washers 12
7 Upright columns 2
8 Bases 2
2
7
1
8
3

13
Using an 18 mm wrench (not supplied) attach the upright column to the
base using 2 M10 x 80 mm bolts, ensuring that there is an M10 washer
between each bolt and the upright column and another M10 washer
between each M10 nut and the base, Fig 9.1. Repeat this process to
assemble the second base onto the second upright column.
Using a 16 mm wrench (not supplied) attach the upright plinth to the
upright column using 2 M10 x 80 mm bolts to the desired height, making
sure that the overhang of the plate on top of the plinth is facing towards
the inside of the leg stand. Also ensure that there is at least 1 hole space
between the 2 bolts and that both bolts pass through the upright column.
Fig 9.2. Repeat this process to complete assembly of the second leg.
Please note: The leg stand is adjustable in height to allow for
comfortable use of the lathe. As a general rule, the centre height
of the lathe should be at elbow height.
Using a 16 mm wrench (not supplied) attach the female cross brace to one
of the upright columns using two M10 x 80 mm bolts. Attach the male cross
brace to the remaining upright column in the same manner, Fig 9.3.
To complete assembly of the leg stand, insert the male cross brace into the
female cross brace, ensuring that the distance from the outer edges of the
tops of the plinths is approximately 945 mm. Using a 16 mm wrench (not
supplied) hold in place with 2 M10 x 25 mm hex head screws, Fig 9.4.
The remaining bolts, nuts and washers are used to attach the lathe to
the stand.
9. Assembly of the Optional DML305/A Leg Stand
i
Kg
Fig 9.1
Fig 9.3
Upright
plinth
Upright
column
Base
Female
cross
brace
Fig 9.2 Upright plinth
Upright column
945 mm
Fig 9.4
M10 x 25 mm hex
head screws
945 mm
Fig 9.4
M10 x 25 mm hex
head screws

14
10. Operation
Fig 10.1
Faceplate
Fig 10.2
Fig 10.3
Using the Faceplate
The DML320 is supplied with an 81 mm (3”) faceplate which is already
assembled to the machine as shown in Fig 10.1. The faceplate is designed
for turning small to medium sized bowls.
Find the centre of the bowl blank and using dividers as shown in Fig 10.2,
mark an 81 mm diameter circle from the centre of the blank.
Place the faceplate over the scribed circle and attach it to the blank using 4
woodscrews as shown in Fig 10.3. The length of woodscrews used will vary
depending on the size of bowl blank and intended finished thickness of the
base but the largest possible screws should be used to give maximum hold.
Screw the faceplate onto the lathe spindle as shown in Fig 10.4.
When beginning to turn the bowl, proceed with caution and ensure the
blank is securely held to the faceplate.
Fig 10.4

15
Fig 10.7
10. Operation
Fig 10.5
Flat area
of spindle
collar
Fig 10.6
Fig 10.8
i
Kg
i
Kg
Fitting the 4 Prong Drive Centre to the Headstock
When turning between centres, the 4 prong drive centre should be used in
conjunction with the revolving centre. For details on turning between centres,
please refer to the Intended use of the Lathe and Basic Woodturning
Instructions chapter of the manual.
Before fitting the drive centre, the faceplate must be removed from the lathe.
Using the 2 supplied wrenches, hold the spindle in place with the smaller
wrench using the flat areas of the spindle collar, Fig 10.5, and loosen the
faceplate using the larger wrench as shown in Fig 10.6 by turning in an
anti-clockwise direction, placing the wrench on the flat areas of the faceplate
collar.
Insert the drive centre into the headstock spindle, Fig 10.7.
Removing the 4 Prong Drive Centre from the Headstock
The knockout bar is used to remove the drive centre from the headstock
spindle. The smaller drive centre knockout bar must also be used to prevent
the end of the drive centre from becoming damaged. The drive centre
knockout bar is placed inside the shaft of the drive centre as shown in Fig
10.8 before inserting the knockout bar into the hole positioned centrally in
the hand wheel, at the opposite side of the headstock from the drive centre.
Using the knockout bar, give the drive centre a sharp knock to dislodge it,
Fig 10.8.
The drive centre knockout bar must only be fitted inside the
shaft of the drive centre when removing it. Do not place it inside
the drive centre shaft during operation as it will rattle and may
work loose from the lathe.
Knockout
bar

16
Fitting the Revolving Centre to the Tailstock
When turning between centres, the revolving centre should be used in
conjunction with the 4 prong drive centre. For details on turning between
centres, please refer to the Intended use of the Lathe and Basic
Woodturning Instructions chapter of the manual.
First ensure the tailstock spindle locking lever is loosened then insert the
revolving centre into the tailstock spindle, Fig 10.9, and tighten the locking
lever, Fig 10.10.
Please note: Before inserting tapered attachments into the
headstock or tailstock spindle, always ensure that the taper
is clean and free of any waste material that may cause
misalignment or vibration. Always fully seat the taper by
tapping it into place with a wooden mallet.
To remove the revolving centre from the tailstock spindle, loosen the
tailstock spindle locking lever, insert the knockout bar into the hole in the
centre of the tailstock hand wheel and give the revolving centre a sharp
knock to dislodge it from the tailstock, see Fig 10.11.
Adjusting the Tool Rest
To move the tool rest across the lathe bed, loosen the tool rest holder locking
lever by turning in an anti-clockwise direction, slide the tool rest holder to
the desired position and tighten the locking lever in a clockwise direction.
To adjust the height of the tool rest loosen the tool rest locking lever,
position as required and re-tighten, Fig 10.12.
Adjusting the Tailstock
Loosen the tailstock locking lever to move the tailstock along the lathe bed
to the desired position and tighten the lever, Fig 10.13.
To adjust the tailstock spindle position, loosen the tailstock spindle locking
lever and turn the hand wheel. When the tailstock spindle is in the desired
position, re-tighten the locking lever, Fig 10.13.
Adjustment of the Clamping Action of the Tool Rest Holder
and Tailstock
If the movement of the tool rest holder or tailstock is unsatisfactory, either
due to being too stiff and difficult to move or too easy to move and giving
inadequate locking, the clamping action can be adjusted. Please see the
maintenance section of the manual for full details.
10. Operation
i
Kg
Fig 10.11
Fig 10.10
Fig 10.12 Tool rest
locking
lever
Tool rest
holder
locking
lever
Fig 10.13 Tailstock spindle
locking lever
Tailstock
locking
lever
Hand wheel
Fig 10.9
Tailstock spindle
locking lever

17
Changing the Spindle Speed
The DML320 features a 3 step pulley system. The drive belt should be
positioned on the corresponding pulleys as shown in Fig 10.14 to achieve
the speed range required.
To access the spindle pulley, remove the hex head socket screw from the
front of the headstock cover using a 4 mm hex wrench, Fig 10.15.
To access the motor pulley, remove the hex head socket screw from the
motor pulley access hatch and open the door, Fig 10.16.
Loosen the motor securing lever and raise the motor to its highest position
using the motor positioning lever, Fig 10.17, and re-tighten the motor
securing lever to hold it in place. The drive belt will now be loose enough to
place in the desired position, Figs 10.18 and 10.19.
Ensure the V grooves of the drive belt are positioned in the grooves of the
pulleys as shown in Fig 10.18. Turn the hand wheel by hand to check they
are located correctly.
Once the drive belt is positioned as desired, loosen the motor securing
lever and lower the motor until it is at its lowest position - The weight of
the motor provides sufficient tension to the drive belt. Tighten the motor
securing lever, close the headstock cover and close the motor pulley access
hatch cover.
10. Operation
Fig 10.15
Fig 10.18
Fig 10.14
Position RPM
1 250 - 750
2 550 - 1650
3 1300 - 3850
23
1
SPINDLE
PULLEY
MOTOR
PULLEY
Fig 10.16
Motor pulley
access hatch
Fig 10.17
Motor
securing
lever
Motor
positioning lever
Pulley
Belt

18
10. Operation
Fig 10.19
Indexing Lock
Indexing is a useful feature of the DML320 lathe, allowing accurate pattern
work on projects such as straight fluting, grooving, drilling, lay out and more.
The indexing system must only be used when the lathe is
stationary and the power is turned off.
The 24 position indexing lock system is located inside the headstock as
shown in Fig 10.20. The indexing holes are spread evenly around the
circumference of the spindle pulley edge in 15º increments. The spring loaded
locking pin is engaged by pulling the knob outwards and twisting it until the
roll pins are at 90º to the grooves in the mounting plate as shown in Fig
10.21 and then released to allow the locking pin to locate inside one of the
indexing holes. To disengage, lift the lock knob outwards, twist until the roll
pins are parallel to the grooves and release, Fig 10.22.
Please note: The indexing system must not be used as a method
of holding the spindle while removing accessories such as face
plates, chucks etc. Damage caused to the machine by doing so is
not covered by the warranty.
Always disengage the locking pin before turning the machine on.
Damage caused to the machine by running it with the indexing
pin engaged is not covered by the warranty.
i
Kg
Fig 10.21 Mounting
plate
Groove
Indexing
pin
Roll pin
Fig 10.22 Mounting
plate
Groove
Indexing
pin
Roll pin
Fig 10.20 Indexing holes
Locking pin
i
Kg

19
10. Operation
Fig 10.23
On
Off
Directional switch
Speed control dial
Digital readout
Spindle Indexing Reference Chart
The chart opposite gives a useful reference
guide to basic indexing, showing the standard
8 divisions of the indexing system, the angle
between positions and also the spindle index
numbers to use.
Number of Index Angle Between Spindle Index
Positions Positions Numbers
1 360º 1
2 180º 1, 13
3 120º 1, 9, 17
4 90º 1, 7, 13, 19
6 60º 1, 5, 9, 13, 17, 21
8 45º 1, 4, 7, 10, 13, 16, 19, 22
12 30º 1, 3, 5, 7, 9, 11, 13, 15, 17, 19, 21, 23
24 15º 1 - 24
Operating the Lathe
To turn the lathe on, press the green switch marked ‘I’ on the control panel
situated on the lathe bed beneath the headstock, as shown in Fig 10.23.
To stop the machine, press the red button marked ‘O’ on the control panel as
shown in Fig 10.23.
To adjust the speed, use the speed control dial on the control panel as shown
in Fig 10.23.
The lathe can be used in forward or reverse. Use the directional switch
shown in Fig 10.23 to control the direction of the lathe.
FWD - This is the conventional rotational direction of the lathe spindle and
will turn the spindle anti-clockwise when viewing it directly from its front.
REV - This is opposite to the conventional rotational direction of the lathe
spindle and will turn the spindle clockwise when viewing it directly from its
front.
WARNING
Extreme caution must be exercised when turning in reverse as
not all lathe accessories are designed to be used for reverse
turning. Before reverse turning, always ensure the accessories
are suitable for this use and that all relevant securing items
(such as blind set screws) are employed correctly. If standard
woodturning accessories are used with the lathe running in
reverse there is a risk they could come away from the lathe and
cause serious harm to the user.
In the Event of a Blockage or if the Machine Stalls
If the lathe stalls due to a dig in, simply removing the turning tool from the
work piece will normally allow the work piece to start turning again.
In the event of a blockage (for example, if the work piece becomes trapped
against a fixed part of the machine) switch off the machine immediately, by
pressing the red button marked ‘O’ on the switch.
Locate and rectify the source of the blockage and ensure that the work piece
can be rotated freely by hand before attempting to re-start the machine.
To re-start the machine, press the green button marked ‘I’ on the switch.
In the Event of a Power Failure
The lathe is fitted with a no volt release (NVR) switch to protect the user
against automatic starting of the machine when power is restored after a
power failure.
In the event of a power failure, first locate and rectify the source of the
failure. If the fault is within the power circuit of the workshop, there may be
an underlying cause (circuit overload etc.) that should be investigated by a
qualified electrician, before attempting to restore the power source.
Once the power is restored, the machine can be re-started by pressing the
green button marked ‘I’ on the switch.
i
Kg
i
Kg

20
10. Operation
Error Code Error Action
Hardware Protection Mode
Possible damage to electronic controller.
Turn off the machine and re-start once the digital
display has cleared. If error code still appears
the controller hardware may be damaged and
customer services should be contacted.
Software Protection Mode
Possible damage to electronic controller software.
Turn off the machine and re-start once the digital
display has cleared. If error code still appears
the controller software may be damaged and
customer services should be contacted.
Low Voltage Abnormality
Protection Mode
Voltage is lower than 165 V.
It is normal for this error code to appear for a
short period after turning the machine off. If it
appears during operation, turn off the machine
and re-start once the digital display has cleared.
If the error code is still shown the power supply
must be checked and corrected if necessary.
High Voltage Abnormality
Protection Mode
Voltage is higher than 265 V.
Turn off and re-start the machine. If error code
still appears, check and correct the power supply.
Motor Speed Protection Mode
Motor speed has been increased sharply,
indicating possible user error.
Turn off the machine and re-start. If error code
still appears, the motor or controller may be
damaged.
Spindle Direction Protection Mode
The spindle direction has been changed
during operation.
Turn off the machine and re-start once the digital
display has cleared.
Error Codes
Under certain conditions the digital display will show error codes to indicate
the nature of a particular error with the machine or its use.