red lion Graphite Crimson GMCC User manual

Install - GMCC-D
Drawing No. LP0993
Revised 04/2023
Model GMCC - Graphite®Crimson®Control Module
Installation Guide
1
zEnables control engine to function in Graphite HMIs
zWorks with any existing Graphite HMI
zControl programs are configured in Crimson Control, which is
now included in Crimson 3 software
zModule can be mounted in any open slot on Graphite HMI or
expansion racks
GENERAL DESCRIPTION
The Graphite Crimson Control Module enables control capability
in any Graphite HMI. Crimson Software provides the ability to
write control programs using one of the following IEC 61131-3
languages - Ladder Diagram, Function Block Diagram, Structured
Text and Instruction List. The Control Module must be physically
installed in a slot on the back of the Graphite HMI or in a slot on
the Expansion System, for these programs to be executed.
The modules connect and communicate via proprietary USB
connection to the various Graphite devices. The Graphite devices,
equipped with serial ports as well as Ethernet port(s), allow the
system to share data with PCs, PLCs and SCADA systems. The
maximum number of modules varies for each Graphite device,
see specific model for details. Remove power from the host
device before installing or replacing any modules.
CONFIGURATION
The Graphite host can be programmed with Red Lion’s Crimson
3.0 software. The software is an easy to use, graphical interface
which provides a means of configuration and commissioning of
new systems, as well as routine module re-calibration. Embedded
in Crimson 3.0 software platform is the control engine, Crimson
Control which can be written in 4 programming languages
including Ladder Logic, Function Block, Structured Text and/or
Instruction List.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that
appear in this document or on equipment must be observed to
ensure personal safety and to prevent damage to either the
device or equipment connected to it.
Do not use these products to replace proper safety interlocking.
No software-based device (or any other solid-state device) should
ever be designed to be responsible for the maintenance of
personnel safety or consequential equipment not equipped with
safeguards. Red Lion disclaims any responsibility for damages,
either direct or consequential, that result from the use of this
equipment in a manner not specified.
ORDERING INFORMATION
DESCRIPTION PART NUMBER
Graphite Module, Crimson Control GMCC0000
A listing of the entire Graphite family of products and accessories
can be found at www.redlion.net
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
WARNING - EXPLOSION HAZARD - Do not disconnect
equipment unless power has been switched off or area is
known to be non-hazardous.
WARNING - EXPLOSION HAZARD - Substitution of
components may impair suitability for Class I, Division 2
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
T4
C
C
US
US
UL
R
LISTED
IND.CONT. EQ.
E317425
C
C
US LISTED
US LISTED
UL
R
IND. CONT. EQ.
E302106
II 3 G Ex nA IIC T4 Gc
-40°C≤TAMB≤75°C
DEMKO 14 ATEX 1387X
IECEx UL 15.0035X
UL22UKEX2574X
4.65
(118)
2.80 (71) 1.25 (32)
DIMENSIONS In inches (mm)

2
Drawing No. LP0993 Revised 04/2023
SPECIFICATIONS
1. POWER: Power will be supplied by the Graphite host device.
Some modules, depending on usage may consume high levels
of power. This may limit the total number of modules that can
be installed on a single Graphite host. Check the Graphite
module and Graphite host data sheets for specific usage and
power requirements.
GMCC Max Power: 1.1 W
2. LEDS:
STS - Status LED shows module condition.
3. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: -40 to +75 °C TAMB, or lowest
range among equipment used in your Graphite system.
Consult the user manual or www.redlion.net/OpTemp for
further details.
Storage Temperature Range: -40 to +85 °C TAMB
Operating and Storage Humidity: 85% max relative humidity,
non-condensing
Altitude: Up to 2000 meters
4. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations
IEC/EN 61010-1
RoHS Compliant
ATEX Approved
II 3 G Ex nA IIC T4 Gc
DEMKO 14 ATEX 1387X
EN 60079-0, -15
IECEx Approved
Ex nA IIC T4 Gc
IECEx UL 15.0035X
IEC 60079-0, -15
UKEX Approved
UL22UKEX2574X
UL Listed: File #E302106
UL Hazardous: File #E317425
ABS Type Approval for Shipboard Applications
5. CONSTRUCTION: Case body is all metal construction.
6. CONNECTIONS: Removable wire clamp screw terminal block.
7. MOUNTING: Screws to host.
8. WEIGHT: 6.7 oz (189.9 g)
PORT 3
ETHERNET
D
ISOLATED
ISOLATED
ISOLATED
A
POWER
SUPPLY
+
-
VDC
GRAPHITE HOST GMCC
PORT 2
C
COMMUNICATIONS
B
PORT 1
PROGRAMMING
POWER
SUPPLY
Block Diagram for GMCC
EMC INSTALLATION GUIDELINES
Although Red Lion Controls products are designed with a high
degree of immunity to Electromagnetic Interference (EMI), proper
installation and wiring methods must be followed to ensure
compatibility in each application. The type of the electrical noise,
source or coupling method into a unit may be different for various
installations. Cable length, routing, and shield termination are
very important and can mean the difference between a successful
or troublesome installation. Listed are some EMI guidelines for a
successful installation in an industrial environment.
1. A unit should be mounted in a metal enclosure, which is
properly connected to protective earth.
2. Use shielded cables for all Signal and Control inputs. The
shield connection should be made as short as possible. The
connection point for the shield depends somewhat upon the
application. Listed below are the recommended methods of
connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one
end where the unit is mounted.
b. Connect the shield to earth ground at both ends of the cable,
usually when the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or
raceway with AC power lines, conductors, feeding motors,
solenoids, SCR controls, and heaters, etc. The cables should
be run through metal conduit that is properly grounded. This
is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if
the installation is near a commercial radio transmitter. Also,
Signal or Control cables within an enclosure should be routed
as far away as possible from contactors, control relays,
transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than
short cable runs.
5. In extremely high EMI environments, the use of external EMI
suppression devices such as Ferrite Suppression Cores for
signal and control cables is effective. The following EMI
suppression devices (or equivalent) are recommended:
Fair-Rite part number 0443167251 (Red Lion #FCOR0000)
Line Filters for input power cables:
Schaffner # FN2010-1/07 (Red Lion #LFIL0000)
6. To protect relay contacts that control inductive loads and to
minimize radiated and conducted noise (EMI), some type of
contact protection network is normally installed across the
load, the contacts or both. The most effective location is
across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or
metal oxide varistor (MOV) across an AC inductive load is very
effective at reducing EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled
by a transistor switch, care must be taken not to exceed the
breakdown voltage of the transistor when the load is
switched. One of the most effective ways is to place a
diode across the inductive load. Most Red Lion products
with solid state outputs have internal zener diode
protection. However external diode protection at the load is
always a good design practice to limit EMI. Although the
use of a snubber or varistor could be used.
Red Lion part numbers: Snubber: SNUB0000
Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output

3
Revised 04/2023 Drawing No. LP0993
COMMUNICATING WITH THE GMCC
MODULE
LEDs
STS - STATUS LED
The Status LED is a green/red LED that provides information
regarding the state of the module. This includes indication of the
various stages of the start-up routine (power-up), as well as any
errors that may occur.
Startup Routine
LED INDICATION
Green Module performing normally.
Error States
LED INDICATION
Flashing Green Module has lost communication with the Host.
FIRMWARE UPGRADE
The module’s firmware is stored in flash memory so that
software/hardware conflicts are avoided, and so features can be
added in the future.
During a download, Crimson compares its own library of
firmware files with those stored in the module. If they do not
match, Crimson will download the necessary firmware.
CONFIGURATION
Programming is done via Crimson 3 software, a Windows®
compatible configuration interface. Please see the Crimson
manual for more information.
RED LION CONTROLS TECHNICAL SUPPORT
If for any reason you have trouble operating, connecting, or
simply have questions concerning your new product, contact Red
Lion’s technical support.
Support: support.redlion.net
Website: www.redlion.net
Inside US: [phone]
Outside US: [phone]
Red Lion Controls, Inc.
35 Willow Springs Circle York, PA 17406
devices to the instrument. When a separate input and output
common is provided, they should not be mixed. Therefore a
sensor common should NOT be connected to an output
common. This would cause EMI on the sensitive input
common, which could affect the instrument’s operation.
Visit http://www.redlion.net/emi for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion
products.
REMOVE RUBBER
MODULE PLUG
HARDWARE INSTALLATION
The physical order of all installed modules must match the modules order in
Crimson. Torque screws to 6.0 pound-force inch [96 ounce-force inch] (0.68 Nm).
WARNING: Disconnect all power to
the unit before installing or removing
modules.

4
LIMITED WARRANTY
(a) Red Lion Controls Inc. (the “Company”) warrants that all Products shall be free from defects in material and
workmanship under normal use for the period of me provided in “Statement of Warranty Periods” (available at
www.redlion.net) current at the me of shipment of the Products (the “Warranty Period”). EXCEPT FOR THE
ABOVE-STATED WARRANTY, COMPANY MAKES NO WARRANTY WHATSOEVER WITH RESPECT TO THE
PRODUCTS, INCLUDING ANY (A) WARRANTY OF MERCHANTABILITY; (B) WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST INFRINGEMENT OF INTELLECTUAL PROPERTY
RIGHTS OF A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW, COURSE OF DEALING, COURSE
OF PERFORMANCE, USAGE OF TRADE OR OTHERWISE. Customer shall be responsible for determining that a
Product is suitable for Customer’s use and that such use complies with any applicable local, state or federal law.
(b) The Company shall not be liable for a breach of the warranty set forth in paragraph (a) if (i) the defect is a
result of Customer’s failure to store, install, commission or maintain the Product according to specicaons; (ii)
Customer alters or repairs such Product without the prior wrien consent of Company.
(c) Subject to paragraph (b), with respect to any such Product during the Warranty Period, Company shall, in its
sole discreon, either (i) repair or replace the Product; or (ii) credit or refund the price of Product provided that,
if Company so requests, Customer shall, at Company’s expense, return such Product to Company.
(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL BE THE CUSTOMER’S SOLE AND EXCLUSIVE
REMEDY AND COMPANY’S ENTIRE LIABILITY FOR ANY BREACH OF THE LIMITED WARRANTY SET
FORTH IN PARAGRAPH (a).
BY INSTALLING THIS PRODUCT, YOU AGREE TO THE TERMS OF THIS WARRANTY, AS WELL AS ALL OTHER
DISCLAIMERS AND WARRANTIES IN THIS DOCUMENT.
Drawing No. LP0993 Revised 04/2023
COPYRIGHT
©2023 Red Lion Controls, Inc. All rights reserved. Red Lion and the Red Lion logo are trademarks of Red Lion Controls, Inc. All other
company and product names are trademarks of their respective owners.