GFA TS 971 User manual
1
TS 971
51171594 c 10.2013
Electrical operating instructions en
0000 0 0 0 000 0 511 7 1 5 9 4 XXXXX
EN 13241-1
Contents
1General safety information ..............................................................................................5
2Technical data.................................................................................................................6
3Mechanical installation ....................................................................................................7
4Electrical installation........................................................................................................8
Connection cable connection overview .............................................................................9
Carrying out the electrical installation..............................................................................10
Mains connection ............................................................................................................11
Mains connection to control.............................................................................................11
Completing the electrical installation ...............................................................................11
Overview of control..........................................................................................................12
5Starting up the control ................................................................................................... 13
DES: Rapid adjustment of limits......................................................................................13
6Electrical installation – control accessories....................................................................14
X1 External supply ..........................................................................................................14
X3 Emergency stop.........................................................................................................14
X4 Automatic closing On/Off ...........................................................................................14
X5 Control device ............................................................................................................14
X5 / X6 Radar motion detector ........................................................................................14
X5 / X6 Infrared radar system .........................................................................................14
X6 Photo cell ...................................................................................................................15
X6 Light curtain ...............................................................................................................16
X7 Radio receiver............................................................................................................16
X7 Pull switch..................................................................................................................16
X8 Intermediate stop .......................................................................................................16
X20 / X21 Red / green traffic light ...................................................................................16
X20 / X21 Magnetic brake ...............................................................................................16
Connection of spiral cable ...............................................................................................17
"WSD" Wireless Safety Device........................................................................................18
8K2 electrical safety edge system on "WSD" door module .............................................18
OSE optical safety edge system 1 on "WSD" door module.............................................18
OSE optical safety edge system 2 on "WSD" door module.............................................19
Door safety switch on "WSD" door module .....................................................................19
Teaching in of "WSD" door module .................................................................................20
Completing the electrical installation ...............................................................................20
7Control programming .................................................................................................... 21
8Table of menus ............................................................................................................. 22
Operating mode ..............................................................................................................22
Door positions .................................................................................................................23
Door functions.................................................................................................................24
Door positions .................................................................................................................25
Door positions .................................................................................................................26
Door positions .................................................................................................................27
Safety functions ..............................................................................................................28
DU/FI settings .................................................................................................................29
Advanced door functions.................................................................................................30
Maintenance cycle counter .............................................................................................31
Reading out memory.......................................................................................................32
Delete all settings............................................................................................................32
Reading out WSD data ...................................................................................................33
9Safety devices .............................................................................................................. 34
X2: Input, door safety switch ...........................................................................................34
X2: Input, safety edge system.........................................................................................36
Installation of the spiral cable..........................................................................................37
Integrated "WSD" wireless safety device ........................................................................39
EMERGENCY operation .................................................................................................41
X3: Input, emergency stop ..............................................................................................41
10Functional description ................................................................................................... 42
X: 24 V DC voltage supply ..............................................................................................42
X1: Mains supply line for control and external supply .....................................................42
X4: Input, automatic closing Off/On.................................................................................43
X5: Input, control device..................................................................................................43
X6: Input, "Through / reflective photo cell" or light curtain...............................................44
X7: Input, pull switch/radio receiver.................................................................................47
Internal radio receiver .....................................................................................................48
Teach-in of radio transmitter ...........................................................................................48
Deleting an individual radio transmitter ...........................................................................49
Deleting all radio transmitters..........................................................................................49
X8: Input, intermediate stop On/Off.................................................................................50
X20 / X21: Potential-free relay contacts..........................................................................51
Force monitoring .............................................................................................................51
UBS system ....................................................................................................................52
UBS connection ..............................................................................................................52
Reversing duration adjustment........................................................................................52
Maintenance cycle counter..............................................................................................53
Short-circuit/overload display ..........................................................................................53
Display for active "WSD" wireless safety device .............................................................53
Standby function .............................................................................................................54
Lighting of the internal control device ..............................................................................54
11Status display................................................................................................................55
Faults ..............................................................................................................................55
Commands......................................................................................................................60
Status indications ............................................................................................................61
12Explanation of symbols .................................................................................................62
13Declaration of Incorporation/Declaration of Conformity.................................................. 64
Symbols
Warning - Risk of injury or danger to life!
Warning - Danger to life from electric shock !
Note - Important information!
▶ Prompt - Required action!
Illustrations show example products. Differences from the delivered product are possible.
1General safety information
Specified normal use
The door control is intended for a power-operated door with a drive unit (DES GfA limit switch
system).
The safe operation is only guaranteed with specified normal use. The drive unit is to be
protected from rain, moisture and aggressive ambient conditions. No liability for damage
caused by other applications or non-observance of the information in the manual.
Modifications are only permitted with the agreement of the manufacturer. Otherwise the
Manufacturer’s Declaration shall be rendered null and void.
Safety information
Installation and initial operation tasks are to be performed by skilled personnel only.
Only trained electrical craftsmen are permitted to work on electrical equipment. They must
assess the tasks assigned to them, recognise potential danger zones and be able to take
appropriate safety measures.
Installation work is only to be carried out with the supply off.
Observe the applicable regulations and standards.
Coverings and protective devices
Do not operate unless corresponding coverings and protective devices are installed.
Ensure that gaskets are fitted correctly and that cable glands are correctly tightened.
Spare parts
Only use original spare parts.
2Technical data
Series TS 971
Dimensions W xHxD 155 x 386 x 90 mm
Installation Vertical
Vibration Free of vibration
Installation
Operating frequency 50/60 Hz
Supply voltage
1 N~220 V, PE
3 N~220-400 V, PE
3~220-400 V, PE
Output power for drive unit, maximum 3 kW
Protection per phase, on-site 10-16 A
24 V DC
External supply voltage:
(internal electronic protection) 0.35 A
1 N~230 V
External supply voltage: X1/L, X1/N
(protection via F1 micro-fuse) 1.6 A time-lag
24 V DC
Control inputs
Type 10 mA
Type of relay contacts (2 pcs)
Max. current of 1A at 230VAC, and 0.4A at 24VDC
(The use of LED lamps is recommended.)
Potential-free changeover
contacts
230 V AC
Loading of relay contacts,
ohmic/inductive 1 A
Control power consumption 10 VA
Temperature range Operation: -10..+50
Storage: +0..+50 °C
Air humidity to 93 %
non-condensing
Protection class of housing IP65
Compatible GfA limit switch DES
Integrated radio receiver
WSD / radio transmitter 2.4GHz / 434MHz
3Mechanical installation
Control installation!
Indoor use only
Mount on a level surface free of vibration
Only mount in the vertical position
Door must be in clear view from place of assembly
Requirements
The permissible loads on walls, fastenings, mountings and transmission elements must not
be exceeded.
Mounting
The control shall be mounted at the rails
4Electrical installation
Warning – Danger to life from electric shock!
Disconnect the cables (mains OFF) and check that the supply is off
Observe the applicable regulations and standards
Ensure proper electrical connection
Use suitable tools
On-site backup fuse and disconnector unit!
Only use current sensitive earth leakage circuit breakers type B for FI-drive units
Connection to the indoor installation via an all-pole disconnector unit, with current
≥ 10 A as per EN 12453 (e.g. CEE plug connector, main switch)
Read the drive unit installation instructions!
Connection cable connection overview
Motor connection cable Connection cable for limit switch
MOT X13 Motor plug DES X12 Limit switch plug
Pin Core Term. Pin Core Term.
1 3 W Phase W 1 5/wh 1 +24 V safety circuit
2 2 V Phase V 2 6/bn 2 Channel B (RS485)
3 1 U Phase U 3 7/gn 3 Ground
4 4 N Neutral conductor (N) 4 8/ye 4 Channel A (RS485)
5 PE PE 5 9/gy 5 Safety circuit
6 10/pk 6 8 V DC supply voltage
Carrying out the electrical installation
▶ Remove covers. ▶ Open cable entry ① or ②.
▶ Insert and connect connection cable in the open cable entry ① (from below) or ② (from
above).
▶ Properly tighten cable glands.
Attention - Damage to components!
Open cable entry with suitable tool
Install cable entries and/or cable glands
Mains connection
3~, N, PE
190 – 440 V
50 -60 Hz
3~, PE
190 – 440 V
50 -60 Hz
1~, N, PE, sym.
190 – 230 V
50 -60 Hz
1~, N, PE, asym.
190 – 230 V
50 -60 Hz
L2L3 NPE L2L3 PE
NPE
SI 25.15WS, SI 45.7WS
NPE
SI 25.15WS, SI 45.7WS
Mains connection to control
3
Completing the electrical installation
Connect any other control devices and/or safety devices.
Install and tighten cable entries and/or cable glands.
For initial operation, leave the control covers open.
Overview of control
T
2.1
2.3
2.5
2.2
2.4
20.1
1.8
1.9
ANT
GN D
20.2
20.3
21.1
21.2
21.3
F1 = 1,6A t
V1
MOTDES S11
S12
S13
X20X21
X3
X2
X4 X5 XX6 X7 X8
F1
UBS S
X1
DES Socket X 24 V mains supply, external devices
F1 Micro-fuse 1.6 A time-lag X1 Mains supply
MOT Motor socket
S Selector switch X2 Safety edge system and
door safety switch
S11 OPEN push-button X3 Emergency stop button
S12 STOP push-button X4 Automatic closing On/Off
S13 CLOSE push-button X5 Control device, external three push-button
T Internal aerial, 434 MHz X6 Through / reflective photo cell
UBS Universal command sensor socket X7 External radio receiver, pull switch
V1 Display X8 Intermediate stop On/Off
X20 Potential-free relay contact 1
X21 Potential-free relay contact 2
5Starting up the control
▶ Plug-in or switch on
the mains supply line
DES: Rapid adjustment of limits
1. Check rotating direction
2. Move to final limit position open 3. Save limit position
4. Move to final limit position close 5. Save limit position
Note!
Fast adjustment is complete, "Hold-to-run" door operating mode active
Change of OPEN/CLOSE limit position via Parameter "1.1" to "1.4"
Pre-limit safety edge adjusts automatically
Changing the pre-limit position is possible via Parameter "1.5"
0
6Electrical installation – control accessories
X1 External s upply
X3 Emergency s top
X4 Automatic c losing On/Off
X1 External supply X3 Emergency stop X4 Automatic closing On/Off
X1
A1
X3
A2
2
1
S15
X4
A3
12
4
3
S17
A1 External device A2 Control device A3 Control device
Emergency stop Key-switch
X5 Control devic e
X5 Control device
X5
P
1
S17
2
A4
X5
3
2
1
S14
4
3
2
1
S16
2
1
S15
A6 X5
A4 Key-switch A6 Three push-button
X5 / X6 Radar motion detector
X5 / X6 Infrared radar system
X5 / X6 Radar motion detector X5 / X6 Infrared radar system
2345
+24V
A29
GND
X5 X6
234
+24V
A32
GND
56
X5 X6
13
X6 Photo cell
12
13
14
15
16
4
X6
X16
1
2
3
4
X17
1
2
X18
1
2
3
24V
GND
A30
PNP
1
2
3
24V
GND
A31
Photo cell
A30 Receiver X16 Terminals
A31 Transmitter X17 Terminals
X18 Terminals
X6 Photo cell
X6 Photo cell
12345
24V
X6
A8
X6
12
24V
A9
12345
24V
A10
X6
12
24V
A11
12 3
24V
A12
PNP
A8
Reflective
photo cell
Through
photo cell
Through
photo cell
A9 Transmitter A11 Transmitter
A10 Receiver A12 Receiver
X6 Light curtain
X6 Light curtain
X21
21.1
21.2
21.3
24V
24V*
X20
20.1
20.2
20.3
24V
24V*
X6
12
24V
A25
12345
24V
A26
24V
24V*
PNP
X6
12
24V
A27
12 3
24V
A28
24V
24V*
X20 Function relay Light curtain Light curtain
X21 Function relay A25 Transmitter A27 Transmitter
Test light curtain A26 Receiver A28 Receiver
X7 Radio rec eiver
X7 Pull switc h
X8 Intermediate stop
X7 Radio receiver X7 Pull switch X8 Intermediate stop
1234
24V
X7
A13
A14
4
3
X7
S19
A15
12
4
3
S17
X8
X20 / X21 Red / green traffic light
X20 / X21 Magnetic brake
X20 / X21 Red / green traffic light X20 / X21 Magnetic brake
20.1
20.2
20.3
H1
1.9
1.8
21.1
21.2
21.3
X20/
H2
20.1
20.2
20.3
1.9
1.8
21.1
21.2
21.3
X20/ Y1
G1
C1
H1 Traffic light, green G1 Rectifier
H2 Traffic light, red Y1 Magnetic brake
Connection of s piral cable
Connection of spiral cable
Electrical safety edge system
A18 Junction box
St+ Mains supply
ST Door safety switch input
SK1
SK2 Electrical safety edge system input
B1 Electrical safety edge system
R1 End of line resistor 8k2
234
2.1
2.3
2.5
2.2
2.4
X2 1
2
3
4
ST+
ST
SK1
SK2
A18 B1
8K2
R1
X2 Door control socket
Pneumatic safety edge system
A18 Junction box
ST+ Mains supply
ST Door safety switch input
SK1
SK2 Pneumatic safety edge system input
DW Pneumatic switch
R2 Series resistor 1k2, testing
234
2.1
2.3
2.5
2.2
2.4
X2 1
2
3
4
ST+
ST
SK1
SK2
A18 DW
1K2
R2
X2 Door control socket
Optical safety edge system
A19 Junction box
ST+ Mains supply
ST Door safety switch input
SK/b Mains supply (brown)
SK/g Output (green)
SK/w Ground (white)
B2 Optical transmitter
B3 Optical receiver
234
2.1
2.3
2.5
2.2
2.4
X2 1
2
3
4
ST+
ST
SK/b
SK/g
SK/w
A19
br
gn
wB3
B2
X2 Door control socket
Door safety switch
A18
A19 Junction box
A20 Junction box switch
S30 Pass-door switch (NC contact)
S31 Slack-rope switch (NC contact)
ST
A18/A19
A20
2
1
S30/
S31
Door safety switch, crash switch
A18
A19 Junction box
A21 Junction box switch
S38 Crash switch (NC contact)
A22 Junction box switch
S39 Crash switch (NO contact)
ST
A18/A19
A21
2
1
S38
ST
A18/A19
A22
2
1
S39
"WSD" Wireless Safety Device
"WSD" Wireless Safety Device
Open "WSD" door module
87
6
5
4
4
3
2
1
A23 "WSD" door module ⑥ST2 System 2 connection cable socket
① P1 Door module push-button ⑦S2 Safety edge evaluation switch:
② S1 Switch "A" System 1, "B" System 2 Optical (upper changeover position < "IR")
③ G1 Lithium battery, 9000 mAh Electrical (lower changeover position)
④ X1/2 Door safety switch connection ⑧KL1 Terminal
⑤ ST3 Electrical safety edge system
Optical sensor or system 2 connection
cable socket ⑨ST1 Optical sensor socket
8K2 electric al safety edge system on "WSD" door module
8K2 electrical safety edge system on "WSD" door module
OSE optical safety edge syst em 1 on "WSD" door module
OSE optical safety edge system 1 on "WSD" door module
OSE optical saf ety edge sys tem 2 on "W SD" door module
OSE optical safety edge system 2 on "WSD" door module
A23 WSD door module A24 System 2 end box
A24
Door safety s witch on "W SD" door module
Door safety switch on "WSD" door module
2
1
S38
A24 System 2 end box
A21
2
1
S38
A21
2
1
S38
A24
X1 / X2
Teaching in of "WSD" door module
Teaching in of "WSD" door module
Insert battery Insert or switch on mains supply
Activate
Teach in "WSD" door module found, dot on the right is statically lit
Note!
Use of a safety edge system only possible via menu "0.1",
door operating mode "3", "4" or "6"
Completing the electrical installation
If required, connect other electrical equipment and/or safety devices, install cable entries
and/or cable glands.
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