red lion CSMSTR User manual

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zPROVIDES ENHANCED FEATURES FOR DATA ACQUISITION
OR MULTI-ZONE PID CONTROL APPLICATIONS
zWEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA
LOGS AND VIRTUAL HMI
zVIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA
FUNCTIONALITY
zPERFORMS HIERARCHICAL CONTROL OF OTHER MODULES
IN THE MODULAR CONTROLLER SERIES
zSTORES MODULE CONFIGURATION INFORMATION, AND
AUTOMATICALLY REPROGRAMS REPLACED MODULES
zEXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA
MAPPING TO PLCs, PCs, AND SCADA SYSTEMS
zINDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY
UNLIMITED INTEGRATION METHODS
z10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES
NETWORKING CAPABILITY
zSUPPORTS UP TO 16 MODULAR CONTROLLER SERIES
MODULES
zCOMPACTFLASH®SLOT ALLOWS PROCESS DATA TO BE
LOGGED DIRECTLY TO CSV FILES
GENERAL DESCRIPTION
The Model CSMSTR is a communications and control platform designed for
use with Modular Controller Series slave modules. The CSMSTR uses a
proprietary high speed serial protocol to communicate, via backplane
connection, with up to 16 slave modules. Through the same connection, the
Master also provides power to the modules.
When powered up, the CSMSTR automatically identifies and addresses
connected slave modules. By storing the configuration information of all of the
modules, the CSMSTR is able to automatically configure modules if they are
replaced.
The Master provides high-speed RS232/422/485 communication ports and an
Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive
list of master and slave protocol drivers are available to allow the CSMSTR to
share and exchange variable data with external devices. The 10 Base-T/100
Base-TX Ethernet port can also be used to connect and share data with other
devices at high speeds. The virtual HMI feature allows you to create and control
an HMI from any networked PC. An onboard CompactFlash slot provides
storage for the Master’s built-in data logger.
The design of the Modular Controller Series high density packaging and DIN
rail mounting saves time and panel space. The controller snaps easily onto
standard top hat (T) profile DIN rail.
SOFTWARE
The CSMSTR is programmed with Windows®compatible Crimson 2.0
software. The software is an easy to use, graphical interface which provides a
means of communication configuration, as well as commissioning and
calibration of new systems.
CONTENTS OF PACKAGE
- CS Master
- Termination Plug
- Terminal Block for connecting power.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that appear in the
manual or on equipment must be observed to ensure personal safety and to
prevent damage to either the instrument or equipment connected to it. If
equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Do not use the controller to directly command motors, valves, or other
actuators not equipped with safeguards. To do so can be potentially harmful to
persons or equipment in the event of a fault to the controller. An independent and
redundant temperature limit indicator with alarm outputs is strongly
recommended.
CompactFlash is a registered trademark of CompactFlash Association.
MODEL CSMSTR – ENHANCED MODULAR CONTROLLER SERIES MASTER
Bulletin No. CSMSTRSX-B
Drawing No. LP0610
Released 4/06
Tel [phone]
Fax [phone]
www.redlion.net
CAUTION: Risk of Danger.
Read complete instructions prior to installation
and operation of the unit.
DIMENSIONS In inches (mm)
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

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SPECIFICATIONS
1. POWER: 24 VDC ± 10%
400 mA min. (1 module)
5 Amps max. (16 modules + Expansion Card)
Must use Class 2 or SELV rated power supply.
2. COMMUNICATIONS:
USB/PG Port: Adheres to USB specification 1.1. Device only using Type B
connection.
Serial Ports: Format and Baud Rates for each port are individually software
programmable up to 115,200 baud.
RS232/PG Port: RS232 port via RJ12
COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12
DH485 TXEN: Transmit enable; open collector, VOH = 15 VDC,
VOL = 0.5 V @ 25 mA max.
Note: For additional information on the communications or signal common
and connections to earth ground please see the “Connecting to Earth
Ground” in the section “Installing and Powering the CSMSTRSX.”
Ethernet Port: 10 BASE-T / 100 BASE-TX
RJ45 jack is wired as a NIC (Network Interface Card).
3. LEDs:
STS – Status LED indicates condition of master.
TX/RX – Transmit/Receive LEDs show serial activity.
Ethernet – Link and activity LEDs.
CF – CompactFlash LED indicates card status and read/write activity
4. MEMORY:
On-board User Memory: 4 Mbytes of non-volatile Flash memory.
On-board SDRAM:
CSMSTRSX: 2 Mbytes
CSMSTRGT: 8 Mbytes
Memory Card: CompactFlash Type II slot for Type I and Type II cards.
5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month
drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.
Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.
A “Battery Low” system variable is available so that the programmer can
choose specific action(s) to occur when the battery voltage drops below
its nominal voltage.
6. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: 0 to 50°C
Storage Temperature Range: -30 to +70°C
Operating and Storage Humidity: 80% max relative humidity,
non-condensing, from 0 to 50°C
Altitude: Up to 2000 meters
7. CONSTRUCTION: Case body is burgundy high impact plastic and
stainless steel. Installation Category I, Pollution Degree 2.
8. POWER CONNECTION: Removable wire clamp screw terminal block.
Wire Gage Capacity: 24 AWG to 12 AWG
Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)
9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting
rails according to EN50022 -35 x 7.5 and -35 x 15.
10. CERTIFICATIONS AND COMPLIANCES:
SAFETY
IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment
for measurement, control, and laboratory use, Part 1.
ELECTROMAGNETIC COMPATIBILITY
Emissions and Immunity to EN 61326: Electrical Equipment for
Measurement, Control and Laboratory use.
Notes:
1. Criterion A: Normal operation within specified limits.
2. This device was designed for installation in an enclosure. To avoid
electrostatic discharge to the unit in environments with static levels above
4 kV precautions should be taken when the device is mounted outside an
enclosure. When working in an enclosure (ex. making adjustments, setting
jumpers etc.) typical anti-static precautions should be observed before
touching the unit.
11. WEIGHT: 15.1 oz (456.4 g)
HARDWARE
INSTALLATION
Figure 1 - Attach CSMSTR Master To DIN Rail
Figure 3 - Attach Termination Plug*
* Supplied with CSMSTR Master Module.
Figure 2 - Attach Slave Bases To DIN Rail
Figure 4 - Installation Complete
Immunity to Industrial Locations:
Electrostatic discharge EN 61000-4-2 Criterion A 2
4 kV contact discharge
8 kV air discharge
Electromagnetic RF fields EN 61000-4-3 Criterion A
10 V/m
Fast transients (burst) EN 61000-4-4 Criterion A
2 kV power
2 kV signal
Surge EN 61000-4-5 Criterion A
1kV L-L,2 kV L&N-E power
RF conducted interference EN 61000-4-6 Criterion A
3 V/rms
Emissions:
Emissions EN 55011 Class A
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

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EMC INSTALLATION GUIDELINES
Although Red Lion Controls Products are designed with a high degree of
immunity to Electromagnetic Interference (EMI), proper installation and wiring
methods must be followed to ensure compatibility in each application. The type
of the electrical noise, source or coupling method into a unit may be different for
various installations. Cable length, routing, and shield termination are very
important and can mean the difference between a successful or troublesome
installation. Listed are some EMI guidelines for a successful installation in an
industrial environment.
1. To reduce the chance of noise spikes entering the unit via the power lines,
connections should be made to a clean source. Connecting to circuits that also
power loads such as contactors, relays, motors, solenoids etc. should be avoided.
2. The unit should be mounted in a metal enclosure, which is properly connected
to protective earth.
3. Use shielded (screened) cables for all Signal and Control inputs. The shield
(screen) pigtail connection should be made as short as possible. The
connection point for the shield depends somewhat upon the application.
Listed below are the recommended methods of connecting the shield, in order
of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one end where the
unit is mounted.
b. Connect the shield to earth ground at both ends of the cable, usually when
the noise source frequency is over 1 MHz.
c. Connect the shield to common of the master and leave the other end of the
shield unconnected and insulated from earth ground.
4. Never run Signal or Control cables in the same conduit or raceway with AC
power lines, conductors feeding motors, solenoids, SCR controls, and
heaters, etc. The cables should be run through metal conduit that is properly
grounded. This is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if the installation
is near a commercial radio transmitter. Also, Signal or Control cables within
an enclosure should be routed as far away as possible from contactors, control
relays, transformers, and other noisy components.
5. Long cable runs are more susceptible to EMI pickup than short cable runs.
Therefore, keep cable runs as short as possible.
6. In extremely high EMI environments, the use of external EMI suppression
devices is effective. The following EMI suppression devices (or equivalent)
are recommended:
Ferrite Suppression Cores for signal and control cables:
Fair-Rite part number 0443167251 (RLC part number FCOR0000)
TDK part number ZCAT3035-1330A
Steward part number 28B2029-0A0
Line Filters for input power cables:
Schaffner part number FN610-1/07 (RLC part number LFIL0000)
Schaffner part number FN670-1.8/07
Corcom part number 1 VR3
Visit RLC's web site at www.redlion.net for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion Controls products.
COMPACTFLASH®CARD
CompactFlash socket is a Type II socket that can accept either Type I or II
cards. Use cards with a minimum of 4 Mbytes with the Master’s CompactFlash
socket. Cards are available at most computer and office supply retailers.
CompactFlash can be used for configuration transfers, data logging, and trending.
Information stored on a CompactFlash card can be read by a card reader
attached to a PC. This information is stored in IBM (Windows®) PC compatible
FAT16 file format.
Note: Do not remove or insert
the CompactFlash card while
power is applied.
POWER SUPPLY REQUIREMENTS
It is very important that the power supply is mounted correctly if the unit is
to operate reliably. Please take care to observe the following points:
– The power supply must be mounted close to the unit, with usually not more
than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the
shortest length possible should be used.
– The wire used to connect the master’s power supply should be at least 22-
gage wire. If a longer cable run is used, a heavier gage wire should be
used. The routing of the cable should be kept away from large contactors,
inverters, and other devices which may generate significant electrical
noise.
– A power supply with a Class 2 or SELV rating is to be used. A Class 2 or
SELV power supply provides isolation to accessible circuits from
hazardous voltage levels generated by a mains power supply due to single
faults. SELV is an acronym for “safety extra-low voltage.” Safety extra-
low voltage circuits shall exhibit voltages safe to touch both under normal
operating conditions and after a single fault, such as a breakdown of a
layer of basic insulation or after the failure of a single component has
occurred.
Visit www.redlion.net for a complete list of our PSDR Series of Class 2
power supplies.
NOTE
For reliable operation in all of our products, Red Lion recommends the
use of SanDisk®and SimpleTech brands of CompactFlash cards.
Industrial grade versions that provide up to two million write/erase cycles
minimum are available from Red Lion.
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

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COMMUNICATION PORTS
WIRING
POWER CONNECTION
PROGRAMMING PORTS
RS232/PG
USB/PG
ETHERNET
RS232/PG
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

Standard Ethernet cable
* Use appropriate communications cable. See Ordering
Information for descriptions of the available cables.
WARNING: Do NOT use a standard DH-485
cable to connect this port to Allen Bradley
equipment.
PORT 3 - ETHERNET CONNECTION
RS232
RS485
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MASTER PORT PIN OUTS
TROUBLESHOOTING
If for any reason you have trouble operating,
connecting, or simply have questions concerning your
new Master, contact Red Lion’s technical support. For
contact information, refer to the back page of this bulletin
for phone and fax numbers.
EMAIL: [email protected]
Web Site: http://www.redlion.net
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

6
CONFIGURING A MASTER
The Master is configured using Crimson 2.0 software. Crimson 2.0 is
available as a free download from Red Lion’s website, or it can be ordered on
CD. Updates to Crimson 2.0 for new features and drivers are posted on the
website as they become available. By configuring the Master using the latest
version of Crimson 2.0, you are assured that your unit has the most up to date
feature set. Crimson 2.0 software can configure the Master through the
RS232/PG port, USB/PG port, Ethernet or CompactFlash. The USB/PG port is
connected using a standard USB cable with a Type B connector.
The driver needed to use the USB port will be installed with Crimson 2.0.
The RS232/PG port uses a programming cable made by Red Lion to connect to
the DB9 COM port of your computer. If making your own cable, refer to the
“Master Port Pin Outs” for wiring information.
The CompactFlash can be used to program a Master by placing a
configuration file and firmware on the CompactFlash card. The card is then
inserted into the target Master and powered. Refer to the Crimson 2.0 literature
for more information on the proper names and locations of the files.
CABLES AND DRIVERS
Red Lion has a wide range of cables and drivers for use with many different
communication types. A list of these drivers and cables along with pin outs is
available from Red Lion’s website. New cables and drivers are added on a
regular basis. If making your own cable, refer to the “Master Port Pin Outs” for
wiring information.
USB, DATA TRANSFERS FROM THE
COMPACTFLASH CARD
In order to transfer data from the CompactFlash card via the USB port, a
driver must be installed on your computer. This driver is installed with Crimson
2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson
2.0\Device\ after Crimson 2.0 is installed. This may have already been
accomplished if your Master was configured using the USB port.
Once the driver is installed, connect the Master to your PC with a USB cable, and
follow “Mounting the CompactFlash” instructions in the Crimson 2.0 user manual.
Note that using the USB port for frequent data transfers is not recommended.
For frequent data transfers it is recommended that the Ethernet connection be
used. Through the Ethernet connection a web page can be set up to view logged
data. Refer to the Crimson 2.0 manual for details.
Note: The USB port is for system set-up and diagnostics and is not intended for
permanent connection.
ETHERNET COMMUNICATIONS
Ethernet communications can be established at either 10 BASE-T or 100
BASE-TX. The Master’s RJ45 jack is wired as a NIC (Network Interface Card).
For example, when wiring to a hub or switch use a straight-through cable, but
when connecting to another NIC use a crossover cable.
The Crimson 2.0 manual contains additional information on Ethernet
communications.
RS232 PORTS
The Master has two RS232 ports. There is the RS232/PG port and the
COMMS port. Although only one of these ports can be used for programming,
both ports can be used for communications with a PLC. The RS232/PG port can
be used for either master or slave protocols.
RS422/485 PORT
The Master has one RS422/485 port. This port can be configured to act as
either RS422 or RS485.
Note: All Red Lion devices connect A to A and B to B, except for Paradigm
devices. Refer to www.redlion.net for additional information.
DH485 COMMUNICATIONS
The Master’s RS422/485 COMMS port can also be used for Allen Bradley
DH485 communications.
WARNING: DO NOT use a standard DH485 cable to connect this port to Allen
Bradley equipment. A cable and wiring diagram are available from Red Lion.
RS422/485 4-WIRE
CONNECTIONS
RS485 2-WIRE
CONNECTIONS
COMMUNICATING WITH THE MASTER
LEDS
STS – STATUS LED
The green Status LED provides information regarding the state of the Master,
as well as the rest of the system. This includes indication of the various stages
of the start-up routine (power-up), and any errors that may occur.
Startup Routine
Rapidly Flashing
INDICATION
Master is currently running the boot loader and/or
being flash upgraded by Crimson.
Steady Master is operating properly.
Error States
1 blink, pause, repeat
LED
One or more slave modules are missing from the
system. Master and installed modules will perform
normally in this state.
INDICATION
2 blinks, pause, repeat Missing configuration, or configuration being
updated by Crimson.
3 blinks, pause, repeat
Quantity of module bases does not match
configuration file. Master will not communicate with
the modules until the error is corrected.
4 blinks, pause, repeat
Termination plug not installed, or one or more
bases are malfunctioning. Master will not
communicate with the modules until the plug is
reinstalled, and power is cycled.
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

7
1 Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.
2 Use this part number to purchase Crimson on CD with a printed Modular Controller Manual, USB cable, and RS-232 cable.
Otherwise, download free of charge from www.redlion.net.
3 Industrial grade two million write cycles.
ORDERING INFORMATION
G3CF512M
G3CF256M
PSDRXXXX
Accessories
Power Supply
G3CF
PSDR
512 MB CompactFlash Card 3
256 MB CompactFlash Card 3
64 MB CompactFlash Card 3
DIN Rail Mounted Power Supply
PART NUMBERTYPE MODEL NO. DESCRIPTION
CSMSTRV2
CSMSTRGT
CSMSTRSX
Master Module CSMSTR1
Modular Controller Master, Comms, Ethernet
Modular Controller Master with Data Logger and Virtual HMI
CSTERM00
CSBASE00
RSRSTP00
CBLUSB00
G3CF064M
CBLxxxxx
SFCRM2MC
CBLPROG0
Software
Communications
Cables (10 feet)
SFCRM
CBL
Replacement Termination Plug
Replacement Base
Rail Stops (Qty 2)
USB Cable
Communications Cables1
Crimson 2.0 2, Modular Controller Manual, and Download Cable
RS232 Programming Cable
CF LED USER COMMUNICATION PORTS - TX/RX LEDS
ETHERNET LEDS
No CompactFlash Card is present.Off
Incorrectly formatted CompactFlash card present.
Unit is writing to the CompactFlash, either because
it is storing data, or because the PC connected via
the USB port has locked the drive. 1
Flashing Slowly
Flickering
CompactFlash card is being checked.Flashing Rapidly
Valid CompactFlash card is present.Steady
INDICATIONLED
1. Do not turn off power to the unit while this light is flickering. The unit writes
data in two minute intervals. Later Microsoft operating systems will not lock
the drive unless they need to write data; Windows 98 may lock the drive any
time it is mounted, thereby interfering with logging. Refer to “Mounting the
CompactFlash” in the Crimson 2.0 User Manual.
TransmittingGREEN
ReceivingRED
INDICATIONLED
Note: LEDs are not available on the Programming Port: RS232/PG.
Link EstablishedYELLOW (Solid)
100 BASE-TX CommunicationsAMBER
10 BASE-T CommunicationsGREEN
Network ActivityYELLOW (Flashing)
INDICATIONLED
Modular Controller Master with Data-logger and Virtual HMI with
increased SDRAM
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com

LIMITED WARRANTY
The Company warrants the products it manufactures against defects in materials and workmanship
for a period limited to two years from the date of shipment, provided the products have been stored,
handled, installed, and used under proper conditions. The Company’s liability under this limited
warranty shall extend only to the repair or replacement of a defective product, at The Company’s
option. The Company disclaims all liability for any affirmation, promise or representation with
respect to the products.
The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against
damages, claims, and expenses arising out of subsequent sales of RLC products or products
containing components manufactured by RLC and based upon personal injuries, deaths, property
damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be
to any extent liable, including without limitation penalties imposed by the Consumer Product Safety
Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty
Act (P.L. 93-637), as now in effect or as amended hereafter.
No warranties expressed or implied are created with respect to The Company’s products except those
expressly contained herein. The Customer acknowledges the disclaimers and limitations contained
herein and relies on no other warranties or affirmations.
Red Lion Controls
20 Willow Springs Circle
York PA 17402
Tel [phone]
Fax [phone]
Red Lion Controls AP
31, Kaki Bukit Road 3,
#06-04/05 TechLink
Singapore 417818
Tel [phone]
Fax [phone]
Red Lion Controls BV
Basicweg 11b
NL - 3821 BR Amersfoort
Tel [phone]
Fax [phone]
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: [phone] ● www.stevenengineering.com