red lion RAM-6021 User manual

RAM-6021 Wired Router
Hardware and Installation Guide
April 2014
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Wired Router Hardware & Installation Guide
CHANGE HISTORY
Version Date Description
r01 April2014 Modificationstopowerspecifications.Includedinstalla‐
tionandhazardousareawarnings.
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Wired Router Hardware & Installation Guide 2
Chapter 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 Mechanical specifications RAM-6021. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.3 Router View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.4 Power Specifications and Consumption. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.5 Indicator Lights (LED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.6 Data Interface Specifications: Serial, Ethernet & USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1.7 RESET Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 2 Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.1 Mounting the RAM-6021 Wired Router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 DIN Rail Mounting & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 USB Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.6 Power Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 3 Service and Support Information . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Service Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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Wired Router Hardware & Installation Guide 3
INSTALLATION AND HAZARDOUS AREA WARNINGS
Installationandoperatinginstructionsareprovidedwitheachdevice.Theinstallationinstructionsmaybeprovidedon
paperorCD.Installationinstructionsshallcontainastatementthatall"power,inputandoutput(I/O)wiringmustbein
accordancewithClassI,Division2wiringmethodsandinaccordancewiththeauthorityhavingjurisdiction."
WARNING‐EXPLOSIONHAZARD‐SubstitionofanycomponentsmayimpairsuitabilityforClassI,Division2;
WARNING‐EXPLOSIONHAZARD‐Wheninhazardouslocations,disconnectpowerbeforereplacingorwiringmodules,
and
WARNING‐EXPLOSIONHAZARD‐Donotdisconnectequipmentunlesspowerhasbeenswitchedoffortheareaisknown
tobenon‐hazardous.
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX
Instructionsd'installationetd'utilisationsontfourniesavecchaqueunité.Lesinstructionsd'installationpeuventêtre
fourniessurpapierouCD.Lesinstructionsd'installationsdoiventcontenirunedéclarationselonlaquelletous'courants,
câblaged'entréeetdesortie(I/O)doitêtreconformeàlaclasseI,Division2méthodesdecâblageetconformémentà
l'autoritéayantjuridiction.
AVERTISSEMENT‐RISQUED'EXPLOSION‐LasubstitutiondetoutcomposantpeutnuireàlaconformitédeClasseI,Divi‐
sion2;
AVERTISSEMENT‐RISQUED'EXPLOSION‐Lorsquedansdesendroitsdangereux,débranchezlecordond'alimentation
avantderemplaceroudebrancherlesmodules,et
AVERTISSEMENT‐RISQUED'EXPLOSION‐Nedébranchezpasl'équipementamoinsquel'alimentationaétécoupeou
quel'environnementestconnupourêtrenondangereux.
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Wired Router Hardware & Installation Guide 4
Statement of Limited Warranty
RedLion,manufacturerofRedLionproducts,warrantstoBuyerthatproducts,exceptsoftware,manufacturedbyRedLion
willbefreefromdefectsinmaterialandworkmanship.RedLion’sobligationunderthiswarrantywillbelimitedtorepair‐
ingorreplacing,atRedLion’soption,thedefectivepartswithinthree(3)yearsofthedataofinstallation,orwithinthree
(3)yearsofthedateofshipmentfromthepointofmanufacture,whicheverissooner.ProductsmaybereturnedbyBuyer
onlyafterpermissionhasbeenobtainedfromRedLion.Buyerwillprepayallfreightchargestoreturnanyproductstothe
repairfacilitydesignatedbyRedLion.
ThislimitedwarrantydoesnotcoverlossesordamageswhichoccurinshipmenttoorfromBuyerorduetoimproper
installation,maintenance,misuse,neglectofanycauseotherthanordinarycommercialorindustrialapplications.Inpar‐
ticular,RedLionmakesnowarrantieswhatsoeverwithrespecttoimpliedwarrantiesormerchantabilityorfitnessforany
particularpurpose.Allsuchwarrantiesareherebyexpresslydisclaimed.Nooralorwritteninformationoradvicegivenby
RedLionorRedLion’srepresentativeshallcreateawarrantyorinanywayincreasethescopeofthiswarranty.
Thislimitedwarrantyisinlieuofallotherwarrantieswhetheroralorwritten,expressedorimplied.RedLion’sliability
shallnotexceedthepriceoftheindividualunits,whicharethebasisoftheclaim.InnoeventshallRedLionbeliablefor
anylossofprofits,lossofuseoffacilitiesorequipment,orotherindirect,incidentalorconsequentialdamages.
Safety Information
Environmental:
Pollutiondegree:2(PerIEC61010‐1)
Electrical:
Properlygroundtheunitbeforeconnectinganythingelsetoit.Iftheequipmentisusedinamanner“not”specifiedby
RedLion,theprotectionprovidedbytheequipmentmaybeimpaired.
Overvoltagecategory:II(PerIEC61010‐1)
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Wired Router Hardware & Installation Guide 5
Chapter 1 Product Overview
1.1 Specifications
1.1.1 GeneralSpecifications
Tunneling IPsecandSSL
IP
NAT,portforwarding,dynamicDNS,DHCP
Statefulinspectionfirewall,IPtransparency
RoutingProtocols:OSPF,BGP,RIP,VRRP
EncapsulationProtocols:GRE
ProtocolGateway
ModbusRTU/TCP/ASCII/RTU
DNP‐slave
EthernetInterface
(10/100Auto‐Sensing) 5xRJ45(port5‐WAN/LANcapability)
DataThroughput
LANports:100Mbps
WANports:45Mbps
SerialInterface1xRS‐232SerialDB9115200bps
USBInterface 1xUSB2.0miniconfigurationport
LEDIndicators Power,W, RS232,EthernetLink&Activity
Mechanical Dimensions:Steel120x96x51mm(4.7"x3.77"x2.0")
Weight:544g(1.2lbs)
RedundantPowerInput
4‐pinscrewterminal
Sidemounted2.5mmbarrelconnector
•8‐30VDC(12or24VDCnominal)
•Inputcurrent(max):150mA
Powerconsumption 4.5Wtypicalmax.withallportslinked
Environmental
OperatingTemp:‐40to+85°C(‐40to185°F)
Shock:MIL‐STD‐810F
Vibration:MIL‐STD‐810F
Humidity:5to95%non‐condensing
MTBFRAM‐60211,832KHoursGB@40˚CperMIL‐HNDBK‐217F2
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Wired Router Hardware & Installation Guide 6
Note:Allspecificationsaresubjecttochange.ConsulttheRedLionwebsiteformoreinformation
1.1.2 MechanicalspecificationsRAM‐6021
Certification
HazardousLocations‐ClassI,Div.2,GroupsA,B,C,D,ANSI/ISA12.12.01/CSA22.2/213(CUL)
ElectricalSafety‐UL508/CSA22.2/142(CUL)
EMC‐FCC,part15andIndustryCanada,ICES‐003
CE,RoHS
Inputs&Output
1xdigitaloutput
1xdigital/analoginput(oneactive)
Warranty 3yearsondesignandmanufacturingdefects
WEEEcompliance
ThesedevicescomplywiththeWEEEdirective.Donotthrowawaythesedevicesinthe
standardtrash.ContactRedLionregardingproperdisposal.
RoHScompliance
ThesedevicescomplywiththeRoHSdirectiveandareconsideredleadandotherhazardous
substancefree.
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Wired Router Hardware & Installation Guide 7
1.1.3 RouterView
1.1.4 PowerSpecificationsandConsumption
Powerissuppliedtotheroutervia:
•4‐pinscrewterminal
•SidemountedDC2.5mmbarrelconnectorrouter
4‐pinScrewTerminal
Powerissuppliedtotherouterviathe4‐pinScrewTerminalonthefrontpanelfortheRAM‐6021router.Thepinsare
describedasfollows:
DC2.5mmBarrelConnector
PowerissuppliedtotherouterviathebarrelconnectorontheleftsideoftheRAM‐6021router.Thecontactsare
describedasfollows:
Warning:DC2.5mmbarrelconnectorshallnotbeusedinhazardouslocations.
Powerconnector
(facingfront)
Pin Name Description
1GNDGround
2PWR+Powersupplyinput(8to30VDC)
3 OUT Digitaloutput
4INDigitalandanaloginput
Powerconnector
(facingleftside)
Pin Name Description
Sleeve GND Ground
Tip PWR+ Powersupplyinput(8to30VDC)
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Wired Router Hardware & Installation Guide 8
Powerspecifications
Powerinputtotherouterisprotectedagainstreversepolarityandover‐voltage.
Allroutersareequippedwithprotectionforreversedpolarityandpowersurgesover33volts.Theroutersareequipped
withaninternal3Ampfuse.
ElectricalSpecificationsandPinout
1xDigitalOutput(DOUT)
Configuration:OpenCollector,referencetoground
AbsoluteMaximumIDC:500mADC(Vce=750mVDC)
AbsoluteMaximumVDC:30VDC(opencircuit)
AbsoluteMinimumVDC:‐0.4VDC(opencircuit)
1xDigitalInput(DIN)
Configuration:un‐isolatedleveldetection,referencetoground
Activelevel:1.6VDCto30VDC
Inactivelevel:0VDCto1.3VDC
AbsoluteMinimumVDC:‐0.3VDC
AbsoluteMaximumVDC:33VDC
LeakageIDCat5VDC:150uADC
1xAnalogInput(SharedwithDigitalInput)(DIN/AI1)
Configuration:un‐isolatedinput,referencetoground
Resolution:1024(ADC10‐bit)
VDCperstep:4.8875855mVDC
Fullscalelevel:5VDC
Zerolevel:0VDC
AbsoluteMinimumVDC:‐0.3VDC
AbsoluteMaximumVDC:8.3VDC
LeakageIDCat5VDC:265.96uADCTYPE
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Wired Router Hardware & Installation Guide 9
1.1.5 IndicatorLights(LED)
1.1.6 DataInterfaceSpecifications:Serial,Ethernet&USB
1.1.6.1 EthernetPort
Therouter's10/100MbpsEthernetportiscompliantwiththeEIA‐568standard.Therouter'sportsareautosensingso
theycanbeusedwitheitherastraightorcrossoverRJ45cabletoconnecttohostports.
TheRAM‐6021Routerfeaturesa5‐portEthernetswitchallowingconnectivitytomultiplelocaldevices.
1.1.6.2 USBDevicePort
ThisisaUSB2.0DeviceinterfaceonaMiniBconnector.ItoffersEthernet‐over‐USBfunctionalityusingtheRNDISdriver
forWindowsXPandWindowsVistaOperatingsystemsonly.TheBlueTreeRNDISdrivermustbeinstalledbeforethe
USBinterfacecanbeused.Thedriverandinstructionscanbeobtainedat Red Lion website.
Note:Withfirmwareversion4.17andlater,standardWindowsRNDISdriversareusedandnoadditionaldriveris
requiredfrom Red Lion website.TheunitiscompatiblewithWindows7/8andotheroperatingsystems(OSX,Linux,etc).
1.1.6.3 SerialPort
Therouter'sserialportisanRS232DCE,compliantwithEIA‐232standard.TheconnectorusedisDB9femaleandisshown
intheillustrationbelow.
Figure1–Serialconnector(lookingatfrontofrouter)
Forfurtherserialwiringinformation,refertotheHardwareInstallationsectionofthismanual.
LED Status CorrespondingState
Power
OFF Routerispoweredoff
ON Routerispoweredon
FLASH Firmwareerror
WViewsection1.1.7furtherbelow
RS232
OFF Connectionisnotestablished
ON Linkestablishedwithserialdevicebutnodataactivity
*FLASH Datatransmitted/received(*Dependsonserialapplication)
Ethernet
OFF Connectionisnotestablished
ON LinkestablishedwithEthernetdevice
FLASH Datatransmitted/received
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Wired Router Hardware & Installation Guide 10
1.1.7 RESETButtonFunctions
Mode Pattern Description
HardReset Pressandholdforlessthan3seconds. Standardreboot
FactoryRestore
Pressandholdbetween3and10
seconds.
RS232LEDflashesquickly
Torestoredefaultsettingsforolderversions,
reruntheSNReflashingprocedurefoundonour
website.
FWUpgrade Pressandholdbetween10and15
seconds.WLEDflashesquickly
Putstherouterinadvancedfirmwareupgrade
modebyrestartingtherouterandrunningtheboot
loaderonly.Donotusethismodeunlessinstructed
tobyRedLionTechnicalSupport.
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Wired Router Hardware & Installation Guide 11
Chapter 2 Hardware Installation
2.1 Mounting the RAM-6021 Wired Router
Thereare3differentwaystomountaRAM‐6021wiredrouter:
•Horizontallyusingtwoscrews(#6upto#10)panorfillisterheadontoitshorizontalmountingfeet.
•Verticallyusingtwoscrews(#6upto#10)panorfillisterheadontoitsverticalmountingfeet.
•VerticallyusingthesuppliedDINrailclip.
Note:AllowenoughroomtoroutetheEthernet,serial,I/Oandothercables.
2.2 DIN Rail Mounting & Removal
TheRAM‐6021hasaDINrailclippre‐mountedtothebackoftheunit.Topanelmounttheunit,the
clipcanberemovedeasilybyremovingthethree(3)screwsholdingitinplace.Seetheimageat
rightforreference.
TheDINcliphasanintegralspringmechanismthatkeepsitsecurelyattachedtotherail.Referto
thediagramsbelowforhowtomountandremovetheunittoastandardEN50022DINrail.
Note:ForbestperformanceitisrecommendedthataDINrailspacer(suchasanendclamp)be
usedbetweentheRTUandadjacentdevices.Thiswillleaveanairgapforbestheatdissipationoffofthecase.
MountingInstructions:
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Wired Router Hardware & Installation Guide 12
RemovalInstructions:
2.3 Ethernet Cable
IfyouareconnectingtotherouterviatheEthernetport,youwillneedastraightorcrossovercategory5cablewithtwo
8‐pinRJ45connectorsoneachend.
TovisuallyconfirmthatEthernetcablingwasdoneproperly,checktheLEDindicationontheEthernetportlocatedonthe
frontpaneloftherouter.TheLinkLEDshouldbeonwhentherightcableisused.
2.4 USB Cable
ThisisanEthernet‐over‐USBconnectionwhichbehaveslikeanEthernetconnection.Ifyouareconnectingtotherouter
viatheUSBport,youwillneedaTypeAplugtoTypeBplugUSBcablefortheminiTypeBplugtoTypeAplugfortheRAM‐
6021wiredrouterInorderfortheUSBconnectiontowork,youneedtoinstalltheSixnetUSBdriverwhichisavailableat
Red Lion website.
Note:Withfirmwareversion4.17andlater,standardWindowsRNDISdriversareusedandnoadditionaldriveris
requiredfrom Red Lion website.TheunitiscompatiblewithWindows7/8andotheroperatingsystems(OSX,Linux,etc).
2.5 Serial Cable
Therouterhasallofitsserialportpinsenabled.Ifallthepinsareenabledontheattachedserialdevice,itisimportantto
knowwhetherthedeviceisusingDTEorDCEasacommunicationmode.
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Wired Router Hardware & Installation Guide 13
TherouterisaDCEdevice,souseastraight‐throughserialcablebetweentherouterandaDTEdevicesuchasaterminal.
UseaNULLroutercableadapterbetweentherouterandaDCEdevicesuchasanotherrouter.
Ifusingcustomwiringorifsomepinsaredisabled,followtheguidelinesbelow.Thewiringwillvarydependingon
whethertheattachedserialdeviceisaDTEorDCE.
2.6 Power Source
AsdescribedinthePowerspecificationsandconsumptionsection,theroutercanbepoweredusing:
•4‐pinscrewterminal
•Sidemounted2.5mmbarrelconnector
IMPORTANT
Anyinstallationinvolvingelectricalwiringandconnectionsshouldbedonebysomeonewhoisexperiencedin
thisfield.
WARNING
DC2.5mmbarrelconnectorshallnotbeusedinhazardouslocations.
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Wired Router Hardware & Installation Guide 14
Chapter 3 Service and Support Information
3.1 Service Information
WesincerelyhopethatyouneverexperienceaproblemwithanyRedLionproduct.Ifyoudoneedservice,callRedLionat
1‐877‐432‐9908forTechnicalSupport.Atrainedspecialistwillhelpyouquicklydeterminethesourceoftheproblem.
Manyproblemsareeasilyresolvedwithasinglephonecall.Ifitisnecessarytoreturnaunittous,anRO(RepairOrder)
canbeobtainedontheRedLionwebsite.
RedLiontrackstheflowofreturnedmaterialwithourROsystemtoensurespeedyservice.YoumustincludethisROnum‐
berontheoutsideoftheboxsothatyourreturncanbeprocessedimmediately.
Besuretohaveyouroriginalpurchaseordernumberanddatepurchasedavailable.
Wesuggestthatyougiveusarepairpurchaseordernumberincasetherepairisnotcoveredunderourwarranty.Youwill
notbebillediftherepairiscoveredunderwarranty.
Pleasesupplyuswithasmanydetailsabouttheproblemasyoucan.TheinformationyousupplywillbewrittenontheRO
formandsuppliedtotherepairdepartmentbeforeyourunitarrives.Thishelpsustoprovideyouwiththebestservice,in
thefastestmanner.Repairsarecompletedassoonaspossible.Ifyouneedaquickerturnaround,shiptheunittousbyair
freight.Wegivepriorityservicetoequipmentthatarrivesbyovernightdelivery.
Weapologizeforanyinconveniencethattheneedforrepairmaycauseyou.Wehopethatourrapidservicemeetsyour
needs.Ifyouhaveanysuggestionstohelpusimproveourservice,pleasegiveusacall.Weappreciateyourideasandwill
respondtothem.
ForYourConvenience:
PleasefillinthefollowingandkeepthismanualwithyourREDLIONsystemforfuturereference:
P. O. #:__________________DatePurchased:___________________
PurchasedFrom:______________________________________________
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