Red Seal Measurement Datamate 2200 Installation and operation manual

Datamate 2200®
Operating & Maintenance Manual
M-612
Rev.G
Datamate 2200

WARNINGS, CAUTIONS, NOTES
Throughout this manual you will see WARNINGS, CAUTIONS and
NOTES. They are here for your benet and warrant attention. By paying
careful attention to them you can prevent personal injury and possible
equipment damage. Below are examples:
WARNINGS: INFORM THE READER OF POSSIBLE BODILY
INJURY IF PROCEDURES ARE NOT FOLLOWED EXACTLY.
CAUTION: Alert the reader to possible equipment damage if
procedures are not followed correctly.
NOTES: Inform the reader of a general rule for a procedure or of
exceptions to such a rule.
Refer to page 31 for start-up instructions for Datamate 2200.

Table of Contents
SECTION 1: WHAT YOU NEED TO USE THIS MANUAL .........................................................................1
1.1 Introduction to the Datamate 2200®RSM Coriolis Flow Transmitter ...................................................1
1.2 About This Manual ............................................................................................................................... 1
1.3 Terminology .........................................................................................................................................1
1.4 Principle of Operation ..........................................................................................................................1
1.5 Optional LCD ......................................................................................................................................1
SECTION 2: READ THIS FIRST.................................................................................................................5
2.1 Transmitter Area Classication ............................................................................................................5
2.2 Orientation and Mounting ....................................................................................................................5
2.3 Temperature, EMI/RFI, Humidity, Vibration and Mechanical Shocks................................................... 5
SECTION 3: TRANSMITTER INSTALLATION........................................................................................... 6
3.1 Mounting Location Guidelines .............................................................................................................6
3.2 Mounting to a Wall ............................................................................................................................... 7
3.3 Guidelines for Conduit .........................................................................................................................9
3.4 Transducer Cable Connections ...........................................................................................................9
SECTION 4: POWER SUPPLY WIRING...................................................................................................13
4.1 Wiring Guidelines...............................................................................................................................13
4.2 Grounding ..........................................................................................................................................13
4.3 Power Supply Wiring Connections ....................................................................................................14
SECTION 5: INPUT/OUTPUT WIRING.....................................................................................................20
5.1 General Guidelines ............................................................................................................................20
5.2 4-20mA Output...................................................................................................................................20
5.3 Pulse Output ......................................................................................................................................21
5.4 Alarm Output......................................................................................................................................22
5.5 Flow Direction Output ........................................................................................................................23
5.6 RS-485 Wiring Connections ..............................................................................................................24
5.7 RS-485/RS-232 Converter Connections............................................................................................25
5.8 Hart® (Option Card) Wiring Connections............................................................................................26
5.9 Hart®Communicator Connections ..................................................................................................... 27
SECTION 6: BATCH WIRING................................................................................................................... 28
6.1 Guidelines..........................................................................................................................................28
6.2 Batch Wiring Connections .................................................................................................................28
6.3 Remote Start/Stop Wiring Connections .............................................................................................28
SECTION 7: STARTUP............................................................................................................................. 31
7.1 Power.................................................................................................................................................31
7.2 Startup with NexLink PC Software.....................................................................................................31
7.3 Optional LCD .....................................................................................................................................32
7.4 Flow Meter Zeroing............................................................................................................................33
7.4.1 Automatic Zeroing Procedure ..................................................................................................33
7.5 Ready for Process Measurement ......................................................................................................33
i

7.6 Ready for Batch Operation (optional) ...............................................................................................34
7.6.1 Running a Batch....................................................................................................................34
7.6.2 Beginning a Batch .................................................................................................................34
7.6.3 Interrupting a Batch ...............................................................................................................34
7.6.4 Restarting a Batch.................................................................................................................34
7.6.5 Terminating a Batch...............................................................................................................34
7.6.6 Starting a New Batch.............................................................................................................35
7.6.7 Totalizer Reset.......................................................................................................................35
7.7 Viewing Other Process Variables (optional LCD required) ............................................................... 35
7.8 Concentration (%, Brix and Baume) .................................................................................................35
7.9 API ..............................................................................................................................................37
7.10 Actual/Standard Volume ................................................................................................................... 38
7.11 Net Oil and Well Testing (Optional)................................................................................................... 39
SECTION 8: TROUBLESHOOTING.........................................................................................................41
8.1 Customer Service .............................................................................................................................41
8.2 General Guidelines ...........................................................................................................................42
8.3 Transmitter Diagnostic Messages.....................................................................................................43
8.4 Power Supply....................................................................................................................................44
8.5 Wiring ..............................................................................................................................................44
8.5.1 Cable Check..........................................................................................................................44
8.5.2 Output Board and Communications Test...............................................................................44
8.6 Transducer Resistances Nominal Value ...........................................................................................45
8.6.1 Transducer Tube Drive Test .................................................................................................. 46
8.6.2 Diagnostic Alarm Matrix.........................................................................................................46
8.7 Slug Flow Inhibit ...............................................................................................................................48
8.8 Transmitter Power Failure.................................................................................................................48
SECTION 9: PROGRAMMING WITH OPTIONAL LCD ...........................................................................49
9.1 General Guidelines & Menu Tree .....................................................................................................49
9.2 Main Menu (Operational Mode) ........................................................................................................53
9.3 Well Testing.......................................................................................................................................55
9.4 Program Mode ..................................................................................................................................57
9.5 Calibration Menu............................................................................................................................... 60
9.5.1 Zero Calibration.....................................................................................................................60
9.5.2 Temperature Calibration ........................................................................................................63
9.5.3 Density Calibration ................................................................................................................64
9.5.4 Mass Calibration....................................................................................................................66
9.5.5 Analog Output Calibration .....................................................................................................68
9.6 Diagnostic Menu ...............................................................................................................................70
9.6.1 Self Test.................................................................................................................................70
9.6.2 Alarm Test..............................................................................................................................71
9.6.3 Batch Relay Test....................................................................................................................72
9.6.4 Analog Test............................................................................................................................73
9.6.5 Pulse Test..............................................................................................................................74
9.6.6 RS485 Communication Test .................................................................................................. 74
9.6.7 Tube Drive Test .....................................................................................................................75
9.6.8 Buttons Test...........................................................................................................................76
9.6.9 LCD Test................................................................................................................................77
9.7 Conguration Menu ..........................................................................................................................83
9.7.1 Batch Setup Conguration ....................................................................................................83
9.7.2 Device Information ................................................................................................................ 85
9.7.3 Alarm Setup Conguration ....................................................................................................87
9.7.4 Display Setup Conguration..................................................................................................88
9.7.5 Transmitter Variables Conguration ......................................................................................89
9.7.6 Analog/Pulse/RS485 Output Conguration ...........................................................................96
ii

9.7.7 Totalizer Reset.......................................................................................................................98
9.7.8 Characterize Meter Conguration .........................................................................................99
9.8 System Menu ....................................................................................................................................104
9.8.1 Set Date and Time ..................................................................................................................104
9.8.2 Password Conguration ..........................................................................................................104
9.8.3 Dbase File Management .........................................................................................................105
SECTION 9A: PROGRAMMING WITH HAND HELD COMMUNICATOR .............................................107
9A.1 Hart HHC Online Menu ............................................................................................................111
SECTION 10: MODEL NUMBER DESIGNATION .................................................................................. 115
SECTION 11: TRANSMITTER SPECIFICATIONS ................................................................................. 116
SECTION 12 REPLACING A DATAMATE 2100 WITH A DATAMATE 2200........................................... 117
SECTION 13: FORMS FOR RETURN OF GOODS......................................................................... 118-119
WARRANTIES AND LIMITATIONS OF DAMAGES AND REMEDIES ...................................................120
Table of Tables
TABLE LOCATIONS
8.6.2 Allowable Transducer Resistances..................................................................................................45
8.6.3 Connector Board Cable Connection Table ......................................................................................45
Table of Figures
FIGURE LOCATIONS
1.1 LCD Display Unit Component Highlights ........................................................................................... 2
1.2 Blind Unit Component Highlights ....................................................................................................... 3
1.3 LCD Display Unit (Less Keys) Component Highlights ....................................................................... 4
3.2.1 Dimensional Data ..............................................................................................................................8
3.5.1 Transducer Cable Connections .......................................................................................................10
3.5.2 Transmitter Terminals ...................................................................................................................... 11
4.3.1 Power Supply Wiring Location and Connections.............................................................................15
5.2.1 4-20mA Output Wiring Connections ................................................................................................20
5.3.1 Pulse Output Wiring Connections....................................................................................................21
5.4.1 Field Connections for Alarm Devices Without an External Voltage Source..................................... 22
5.4.2 Field Connections for Alarm Devices With an External Voltage Source.......................................... 22
5.5.1 Connection to Remote Totalizer for Net Total ..................................................................................23
5.6.1 RS485 Wiring Connections..............................................................................................................24
5.7.1 RS485/RS232 Converter Connections............................................................................................ 25
5.8.1 HART® Network Wiring ....................................................................................................................26
5.9.1 HART®Communicator Connections ................................................................................................ 27
6.2.1 Relay Locations ...............................................................................................................................29
6.2.2 Field Connections for Batch Devices That Do Not Require Pilot Relays.........................................29
iii

6.2.3 Field Connections for Batch Devices That Require Pilot Relays..................................................... 30
6.3.1 Remote Start/Stop Connection........................................................................................................ 30
7.3.1 Location of LED, Zero Button and Optional LCD.............................................................................32
8.6.1 Transducer Terminal Designation ....................................................................................................45
9.2 Main Menu Tree...............................................................................................................................53
9.5 Calibration Menu Tree .....................................................................................................................60
9.6 Diagnostic Menu Tree......................................................................................................................70
9.7 Conguration Menu Tree .................................................................................................................83
9.8 System Menu Tree.........................................................................................................................104
Table of Drawings
DRAWING LOCATIONS
Non-hazardous Area Installation ...........................................................................................................16-17
Hazardous Area Installation...................................................................................................................18-19
iv

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Calibration
Menu
Diagnostic
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Datamate 2200 O&M
Page 1
SECTION 1: WHAT YOU NEED TO USE THIS MANUAL
1.1 Introduction to the Datamate 2200®Red Seal Measurement Coriolis Flow Transmitter
Red Seal Measurement and its employees would like to express our thanks for
purchasing the Datamate 2200 Red Seal Measurement Flow Transmitter.
The Datamate 2200 is the most versatile Coriolis Flow Transmitter available. It is the rst
transmitter with an open architecture platform and to employ Digital Signal Processing
(DSP), full software conguration and optional batching capabilities.
1.2 About This Manual
This instruction manual explains how to install, start up, troubleshoot and program the
Datamate 2200 for use with the Red Seal Measurement Coriolis Force Flow meters. For
more information about the Red Seal Measurement transducer, consult the Transducer
Installation Guide (M600).
CAUTION: Improper installation could cause error in measurement or failure
of transmitter.
For safety purposes, please follow all instructions and adhere to all precautions outlines
in this manual to assure the best operation of the Datamate 2200.
1.3 Terminology
The term transducer or sensor refers to an Red Seal Measurement Coriolis Force Flow
Meter (CFF™). The term transmitter refers to a Datamate 2200 RSM Flow Transmitter.
1.4 Principle of Operation
The principle of operation applies directly to the transducer. For a complete explanation,
please consult the Red Seal Measurement Mass Flow Transducer Installation Guide (M600).
1.5 Optional LCD
The Datamate 2200 transmitter is available with an optional Liquid Crystal Display (LCD).
The LCD displays all functions of the transmitter and is fully congurable from the unit.
See FIgures 1.1, 1.2 and 1.3 for the different available congurations of the Datamate
2200.

Datamate 2200 O&M
Page 2
Figure 1.1: LCD Display Unit Component Highlights (with keypad)
FIGURE 1.1 LCD DISPLAY UNIT (WITH KEYPAD) COMPONENT HIGHLIGHTS
LIQUID
CRYSTAL
DISPLAY
ELECTRONICS
ENCLOSURE
CONDUIT ENTRY
KEYPAD
HOUSING

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 3
Figure 1.2: Blind Unit Component Highlights
FIGURE 1.2 - BLIND UNIT COMPONENT HIGHLIGHTS
ELECTRONICS
ENCLOSURE
HOUSING
CONDUIT ENTRY

Datamate 2200 O&M
Page 4
Figure 1.3: LCD Display Unit (Less Keys) Component Highlights
FIGURE 1.3 LCD DISPLAY UNIT (LESS KEYS) COMPONENT HIGHLIGHTS
LIQUID
CRYSTAL
DISPLAY
ELECTRONICS
ENCLOSURE
HOUSING
CONDUIT
ENTRY