Red Seal Measurement Datamate 2200 Installation and operation manual

Datamate 2200®
Operating & Maintenance Manual
M-612
Rev.G
Datamate 2200

WARNINGS, CAUTIONS, NOTES
Throughout this manual you will see WARNINGS, CAUTIONS and
NOTES. They are here for your benet and warrant attention. By paying
careful attention to them you can prevent personal injury and possible
equipment damage. Below are examples:
WARNINGS: INFORM THE READER OF POSSIBLE BODILY
INJURY IF PROCEDURES ARE NOT FOLLOWED EXACTLY.
CAUTION: Alert the reader to possible equipment damage if
procedures are not followed correctly.
NOTES: Inform the reader of a general rule for a procedure or of
exceptions to such a rule.
Refer to page 31 for start-up instructions for Datamate 2200.

Table of Contents
SECTION 1: WHAT YOU NEED TO USE THIS MANUAL .........................................................................1
1.1 Introduction to the Datamate 2200®RSM Coriolis Flow Transmitter ...................................................1
1.2 About This Manual ............................................................................................................................... 1
1.3 Terminology .........................................................................................................................................1
1.4 Principle of Operation ..........................................................................................................................1
1.5 Optional LCD ......................................................................................................................................1
SECTION 2: READ THIS FIRST.................................................................................................................5
2.1 Transmitter Area Classication ............................................................................................................5
2.2 Orientation and Mounting ....................................................................................................................5
2.3 Temperature, EMI/RFI, Humidity, Vibration and Mechanical Shocks................................................... 5
SECTION 3: TRANSMITTER INSTALLATION........................................................................................... 6
3.1 Mounting Location Guidelines .............................................................................................................6
3.2 Mounting to a Wall ............................................................................................................................... 7
3.3 Guidelines for Conduit .........................................................................................................................9
3.4 Transducer Cable Connections ...........................................................................................................9
SECTION 4: POWER SUPPLY WIRING...................................................................................................13
4.1 Wiring Guidelines...............................................................................................................................13
4.2 Grounding ..........................................................................................................................................13
4.3 Power Supply Wiring Connections ....................................................................................................14
SECTION 5: INPUT/OUTPUT WIRING.....................................................................................................20
5.1 General Guidelines ............................................................................................................................20
5.2 4-20mA Output...................................................................................................................................20
5.3 Pulse Output ......................................................................................................................................21
5.4 Alarm Output......................................................................................................................................22
5.5 Flow Direction Output ........................................................................................................................23
5.6 RS-485 Wiring Connections ..............................................................................................................24
5.7 RS-485/RS-232 Converter Connections............................................................................................25
5.8 Hart® (Option Card) Wiring Connections............................................................................................26
5.9 Hart®Communicator Connections ..................................................................................................... 27
SECTION 6: BATCH WIRING................................................................................................................... 28
6.1 Guidelines..........................................................................................................................................28
6.2 Batch Wiring Connections .................................................................................................................28
6.3 Remote Start/Stop Wiring Connections .............................................................................................28
SECTION 7: STARTUP............................................................................................................................. 31
7.1 Power.................................................................................................................................................31
7.2 Startup with NexLink PC Software.....................................................................................................31
7.3 Optional LCD .....................................................................................................................................32
7.4 Flow Meter Zeroing............................................................................................................................33
7.4.1 Automatic Zeroing Procedure ..................................................................................................33
7.5 Ready for Process Measurement ......................................................................................................33
i

7.6 Ready for Batch Operation (optional) ...............................................................................................34
7.6.1 Running a Batch....................................................................................................................34
7.6.2 Beginning a Batch .................................................................................................................34
7.6.3 Interrupting a Batch ...............................................................................................................34
7.6.4 Restarting a Batch.................................................................................................................34
7.6.5 Terminating a Batch...............................................................................................................34
7.6.6 Starting a New Batch.............................................................................................................35
7.6.7 Totalizer Reset.......................................................................................................................35
7.7 Viewing Other Process Variables (optional LCD required) ............................................................... 35
7.8 Concentration (%, Brix and Baume) .................................................................................................35
7.9 API ..............................................................................................................................................37
7.10 Actual/Standard Volume ................................................................................................................... 38
7.11 Net Oil and Well Testing (Optional)................................................................................................... 39
SECTION 8: TROUBLESHOOTING.........................................................................................................41
8.1 Customer Service .............................................................................................................................41
8.2 General Guidelines ...........................................................................................................................42
8.3 Transmitter Diagnostic Messages.....................................................................................................43
8.4 Power Supply....................................................................................................................................44
8.5 Wiring ..............................................................................................................................................44
8.5.1 Cable Check..........................................................................................................................44
8.5.2 Output Board and Communications Test...............................................................................44
8.6 Transducer Resistances Nominal Value ...........................................................................................45
8.6.1 Transducer Tube Drive Test .................................................................................................. 46
8.6.2 Diagnostic Alarm Matrix.........................................................................................................46
8.7 Slug Flow Inhibit ...............................................................................................................................48
8.8 Transmitter Power Failure.................................................................................................................48
SECTION 9: PROGRAMMING WITH OPTIONAL LCD ...........................................................................49
9.1 General Guidelines & Menu Tree .....................................................................................................49
9.2 Main Menu (Operational Mode) ........................................................................................................53
9.3 Well Testing.......................................................................................................................................55
9.4 Program Mode ..................................................................................................................................57
9.5 Calibration Menu............................................................................................................................... 60
9.5.1 Zero Calibration.....................................................................................................................60
9.5.2 Temperature Calibration ........................................................................................................63
9.5.3 Density Calibration ................................................................................................................64
9.5.4 Mass Calibration....................................................................................................................66
9.5.5 Analog Output Calibration .....................................................................................................68
9.6 Diagnostic Menu ...............................................................................................................................70
9.6.1 Self Test.................................................................................................................................70
9.6.2 Alarm Test..............................................................................................................................71
9.6.3 Batch Relay Test....................................................................................................................72
9.6.4 Analog Test............................................................................................................................73
9.6.5 Pulse Test..............................................................................................................................74
9.6.6 RS485 Communication Test .................................................................................................. 74
9.6.7 Tube Drive Test .....................................................................................................................75
9.6.8 Buttons Test...........................................................................................................................76
9.6.9 LCD Test................................................................................................................................77
9.7 Conguration Menu ..........................................................................................................................83
9.7.1 Batch Setup Conguration ....................................................................................................83
9.7.2 Device Information ................................................................................................................ 85
9.7.3 Alarm Setup Conguration ....................................................................................................87
9.7.4 Display Setup Conguration..................................................................................................88
9.7.5 Transmitter Variables Conguration ......................................................................................89
9.7.6 Analog/Pulse/RS485 Output Conguration ...........................................................................96
ii

9.7.7 Totalizer Reset.......................................................................................................................98
9.7.8 Characterize Meter Conguration .........................................................................................99
9.8 System Menu ....................................................................................................................................104
9.8.1 Set Date and Time ..................................................................................................................104
9.8.2 Password Conguration ..........................................................................................................104
9.8.3 Dbase File Management .........................................................................................................105
SECTION 9A: PROGRAMMING WITH HAND HELD COMMUNICATOR .............................................107
9A.1 Hart HHC Online Menu ............................................................................................................111
SECTION 10: MODEL NUMBER DESIGNATION .................................................................................. 115
SECTION 11: TRANSMITTER SPECIFICATIONS ................................................................................. 116
SECTION 12 REPLACING A DATAMATE 2100 WITH A DATAMATE 2200........................................... 117
SECTION 13: FORMS FOR RETURN OF GOODS......................................................................... 118-119
WARRANTIES AND LIMITATIONS OF DAMAGES AND REMEDIES ...................................................120
Table of Tables
TABLE LOCATIONS
8.6.2 Allowable Transducer Resistances..................................................................................................45
8.6.3 Connector Board Cable Connection Table ......................................................................................45
Table of Figures
FIGURE LOCATIONS
1.1 LCD Display Unit Component Highlights ........................................................................................... 2
1.2 Blind Unit Component Highlights ....................................................................................................... 3
1.3 LCD Display Unit (Less Keys) Component Highlights ....................................................................... 4
3.2.1 Dimensional Data ..............................................................................................................................8
3.5.1 Transducer Cable Connections .......................................................................................................10
3.5.2 Transmitter Terminals ...................................................................................................................... 11
4.3.1 Power Supply Wiring Location and Connections.............................................................................15
5.2.1 4-20mA Output Wiring Connections ................................................................................................20
5.3.1 Pulse Output Wiring Connections....................................................................................................21
5.4.1 Field Connections for Alarm Devices Without an External Voltage Source..................................... 22
5.4.2 Field Connections for Alarm Devices With an External Voltage Source.......................................... 22
5.5.1 Connection to Remote Totalizer for Net Total ..................................................................................23
5.6.1 RS485 Wiring Connections..............................................................................................................24
5.7.1 RS485/RS232 Converter Connections............................................................................................ 25
5.8.1 HART® Network Wiring ....................................................................................................................26
5.9.1 HART®Communicator Connections ................................................................................................ 27
6.2.1 Relay Locations ...............................................................................................................................29
6.2.2 Field Connections for Batch Devices That Do Not Require Pilot Relays.........................................29
iii

6.2.3 Field Connections for Batch Devices That Require Pilot Relays..................................................... 30
6.3.1 Remote Start/Stop Connection........................................................................................................ 30
7.3.1 Location of LED, Zero Button and Optional LCD.............................................................................32
8.6.1 Transducer Terminal Designation ....................................................................................................45
9.2 Main Menu Tree...............................................................................................................................53
9.5 Calibration Menu Tree .....................................................................................................................60
9.6 Diagnostic Menu Tree......................................................................................................................70
9.7 Conguration Menu Tree .................................................................................................................83
9.8 System Menu Tree.........................................................................................................................104
Table of Drawings
DRAWING LOCATIONS
Non-hazardous Area Installation ...........................................................................................................16-17
Hazardous Area Installation...................................................................................................................18-19
iv

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Calibration
Menu
Diagnostic
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Datamate 2200 O&M
Page 1
SECTION 1: WHAT YOU NEED TO USE THIS MANUAL
1.1 Introduction to the Datamate 2200®Red Seal Measurement Coriolis Flow Transmitter
Red Seal Measurement and its employees would like to express our thanks for
purchasing the Datamate 2200 Red Seal Measurement Flow Transmitter.
The Datamate 2200 is the most versatile Coriolis Flow Transmitter available. It is the rst
transmitter with an open architecture platform and to employ Digital Signal Processing
(DSP), full software conguration and optional batching capabilities.
1.2 About This Manual
This instruction manual explains how to install, start up, troubleshoot and program the
Datamate 2200 for use with the Red Seal Measurement Coriolis Force Flow meters. For
more information about the Red Seal Measurement transducer, consult the Transducer
Installation Guide (M600).
CAUTION: Improper installation could cause error in measurement or failure
of transmitter.
For safety purposes, please follow all instructions and adhere to all precautions outlines
in this manual to assure the best operation of the Datamate 2200.
1.3 Terminology
The term transducer or sensor refers to an Red Seal Measurement Coriolis Force Flow
Meter (CFF™). The term transmitter refers to a Datamate 2200 RSM Flow Transmitter.
1.4 Principle of Operation
The principle of operation applies directly to the transducer. For a complete explanation,
please consult the Red Seal Measurement Mass Flow Transducer Installation Guide (M600).
1.5 Optional LCD
The Datamate 2200 transmitter is available with an optional Liquid Crystal Display (LCD).
The LCD displays all functions of the transmitter and is fully congurable from the unit.
See FIgures 1.1, 1.2 and 1.3 for the different available congurations of the Datamate
2200.

Datamate 2200 O&M
Page 2
Figure 1.1: LCD Display Unit Component Highlights (with keypad)
FIGURE 1.1 LCD DISPLAY UNIT (WITH KEYPAD) COMPONENT HIGHLIGHTS
LIQUID
CRYSTAL
DISPLAY
ELECTRONICS
ENCLOSURE
CONDUIT ENTRY
KEYPAD
HOUSING

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 3
Figure 1.2: Blind Unit Component Highlights
FIGURE 1.2 - BLIND UNIT COMPONENT HIGHLIGHTS
ELECTRONICS
ENCLOSURE
HOUSING
CONDUIT ENTRY

Datamate 2200 O&M
Page 4
Figure 1.3: LCD Display Unit (Less Keys) Component Highlights
FIGURE 1.3 LCD DISPLAY UNIT (LESS KEYS) COMPONENT HIGHLIGHTS
LIQUID
CRYSTAL
DISPLAY
ELECTRONICS
ENCLOSURE
HOUSING
CONDUIT
ENTRY

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 5
SECTION 2: READ THIS FIRST
2.1 TransmitterAreaClassication
WARNING: IMPROPER INSTALLATION IN A HAZARDOUS ENVIRONMENT COULD
CAUSE AN EXPLOSION. INSTALL THE Datamate 2200 IN AN AREA COMPATIBLE
WITH THE HAZARDOUS ENVIRONMENT SPECIFIED ON THE APPROVALS TAG.
The Datamate 2200 has been tested by an independent third party laboratory and has
been found to meet the following standards:
FCC Part 15, Class A - Emissions
EN61326 (1977), Class A - Emissions
EN61326 - Industrial Location Immunity
Hazardous Area Approval:
CSA Class I, Div 2, Group C and D
Class II, Div 2, Groups E, F, and G
Class III
2.2 Orientation and Mounting
Orient the transmitter so that the enclosure cover and the conduit openings are easily
accessible.
2.3 Temperature, EMI/RFI, Humidity, Vibration and Mechanical Shocks
The specied limits for the transmitter are as follows:
• Ambient temperature (with optional LCD) -4 to 140°F (-20 to 60°C)
• Ambient temperature (without optional LCD) -40 to 140°F (-40 to 60°C)
• EMI/RFI Class A digital device, pursuant to Part 15 of the FCC Rules
• Humidity: 10 to 100% condensing
• Vibration [Nonoperating 5g, 3 Axis, 10 sweeps from 10-800 Hz]
[Operating 2.5g, 3 Axis, 10 sweeps from 10-800 Hz]
• Mechanical Shocks [Nonoperating 100 shocks up to 30g/11ms]
[Operating 100 shocks up to 15g/11ms]

Datamate 2200 O&M
Page 6
SECTION 3: TRANSMITTER INSTALLATION
3.1 Mounting Location Guidelines
When mounting the Datamate 2200, perform the following:
• locate the transmitter where it is accessible
• in a hazardous area, install the transmitter as per Section 2.1
• maximum length of cable between the transmitter and the transducer must not exceed
1000 feet (300 meters)
• mount the transmitter to a stable surface or instrument pole that will minimize vibration
NOTE: Datamate 2200 transmitter requires 18 inches (450 mm) of clearance for
opening the cover.
WARNING:
• TheDatamatehousinghasfour7/8inchholesforconduitconnectionsand
cableentrance.Propercablebushingsorconduitttingsmustbeusedtokeep
Datamate 2200 watertight. Any unused openings must be sealed with hole plugs.
• InordertomaintainType4ratingandkeepmoistureout,thefourmounting
holes in the bottom of the enclosure must be sealed using the rubber-backed
washers, 1/4 inch screws of appropriate length, and nuts and lockwashers
necessary for the mounting.

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 7
3.2 Mounting to a Wall
Refer to Figure 3.2.1 to mount the Datamate 2200 transmitter to a wall or other at rigid
surface:
• Use four 1/4-inch or M6 bolts and nuts to mount the transmitter to a wall or other flat
surface. Use bolts and nuts that can withstand the process environment. RSM does
not supply the bolts or nuts. In order to maintain Type 4 rating, the four mounting
holes in the bottom of the enclosure must be sealed using the rubber-backed
washers supplied with the transmitter.
• To minimize stress on the housing, secure all four mounting bolts to the same
structure, which should be flat and should not vibrate or move excessively.
Do not secure bolts to separate beams, girders, or wall studs which can move
independently.
• Use washers to shim the housing if the mounting surface is not flat. Apply equal torque
to all bolts to ensure the transmitter is firmly mounted. Red Seal Measurement does
not supply washers.

Datamate 2200 O&M
Page 8
Dimensions are inches
Figure 3.2.1: Dimensional and Mounting Information
12.00
8.50
6.00
10.75
6.88
.06
6.00
10.75
MOUNTING DIMENSIONS
5/16 DIA. HOLES
4 PLACES

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 9
3.3 Guidelines for Conduit
Install a drip leg in conduit to prevent liquids from entering the junction connector.
3.4 Transducer Cable Connections
1. Attach the transducer cable connector to the threaded male connector on the
transducer.
2. Bring the other end of the transducer cable into the Datamate 2200 through the top
right conduit opening. Strip the cable cover back a minimum of 10” and a maximum
of 12”. Run the wire up through the ferrite then wrap it around and back through the
ferrite again.
The Belden 89892 cable is an 8 conductor cable. It consists of four individually twisted
pairs and a shield.
The maximum length of cable between the transducer and transmitter is not to exceed
1000 feet (300 meters).
Splicing the cable is not recommended. If the length of cable does not meet your
requirements, contact your local RSM representative for a replacement.
Do not install the Belden 89892 cable in the same conduit or cable tray as power
cables.
Install weather-tight connectors and drip legs in conduits or cables to prevent moisture
from entering the transmitter housing.
NOTE: See Figure 3.5.1 for proper connection of the transducer cable to the
Datamate 2200.

Datamate 2200 O&M
Page 10
Figure 3.5.1: Transducer Cable Connections
D600748-003
1 GND SHIELD
2 TUBE DRIVE RED
3 DRIVE RETURN BLACK
4 +RTD E GRAY
5
+RTD S YELLOW
6
-RTD S GREEN
7 -RTD E WHITE
8SENSOR A BLUE
9 SENSOR B ORANGE
1
2
3
IS
GROUNDS
TRANSDUCER I/O
INTRINSICALLY SAFE OUTPUTS
DETAIL A
J3
J2
J3
J2
CAPACITOR ASSEMBLY
AT TACHED TO GROUND
SCREW. REFERENCE DETAIL C
.
CONNECT J2-2 AND J2-3
TO THE DESIGNATED INTRINSIC
SAFETY GROUND.
SEE WARNING #3
SEE DETAIL "A"
SCALE 1.000
TRANSDUCER CABLE
MUST COME THRU
THIS OPENING

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 11
Figure 3.5.2: Transmitter Terminals
D600748-002
1 START BATCH PB IN
2PB RETURN
3 STOP BATCH PB IN
4 HART OUT
5 HART IN
6
12V RETURN (-)
7 RS485 A
8
RS485 B
9 ALARM1 OUT
10 ALARM RETURN
11 ALARM2 OUT
12 CURRENT1 OUT (+)
13 CURRENT1 RETURN (-)
14 CURRENT2 OUT (+)
15 CURRENT2 RETURN
16 12V SUPPLY (+)
17 PULSE OUT
18 PULSE/QUAD RETURN
19 QUADRATURE OUT
20 BATCH1 OUT
21 BATCH RETURN
22 BATCH2 OUT
SCALE 1.000

Datamate 2200 O&M
Page 12

Intro Read This
First
Transmitter
Installation
Power Supply
Wiring
I/O
Wiring
Batch
Wiring
Startup Trouble-
shooting
Program-
ming
Main
Menu
Cong
Menu
System
Menu
Model
Numbers
Xmitter
Specs
Return
of Goods
Calibration
Menu
Diagnostic
Menu
Datamate 2200 O&M
Page 13
SECTION 4: POWER SUPPLY WIRING
4.1 Wiring Guidelines
WARNING: IMPROPER INSTALLATION IN A HAZARDOUS AREA COULD
CAUSE AN EXPLOSION.
For intrinsically safe installations:
• Do not wire the transmitter until all electrical power to the transmitter has been shut off
• Follow the CSA installation drawing (pages 18-19).
• Install cable and wiring as per local code requirements
• Do not connect pumps, motors, transformers, solenoid valves and other high voltage
equipment to the same circuit breaker as the transmitter
• Allow 18 inches (450mm) clearance for opening the cover and maintenance inside the
Datamate 2200.
4.2 Grounding
Both the transmitter and transducer must be grounded for optimum performance. In safe
area installations the power circuit ground from the power supply should be connected to
the ground J2 on the barrier board and the transducer should be connected the same.

Datamate 2200 O&M
Page 14
4.3 Power Supply Wiring Connections
CAUTION: Incorrect voltage or installation with power supply on will cause
transmitter damage or failure.
• Match power supply voltage with the correct terminals (Refer to Figure 4.3.1)
• Shut off power before wiring transmitter
The Datamate 2200 transmitter has 12 to 36 VDC, 115/230 VAC ± 10%, 20-40 VA power
inputs. Figure 4.3.1 shows the power supply wiring terminals in the transmitter housing.
WARNING: BOTH THE TRANSMITTER AND TRANSDUCER MUST BE GROUNDED
FOR OPTIMUM PERFORMANCE. IN SAFE AREA INSTALLATIONS THE POWER
CIRCUIT GROUND FROM THE POWER SUPPLY SHOULD BE CONNECTED TO
THE GROUND J2 ON THE BARRIER BOARD AND THE TRANSDUCER SHOULD BE
CONNECTED TO THE SAME.
NOTE: The power supply wiring terminals are accessed by opening the front panel.
Refer to Figure 4.3.1 for the location of the power connection in the enclosure.
Remove power supply connector and terminate power supply connections.
Please be sure to place jumpers in the correct location.