RedEarth BlackMax User manual
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 1 of 21 Issue Date 28/07/2020
BlackMax
Shed Power – Off-Grid
Alino TL with Lithium Batteries
Installation Manual
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 3 of 21 Issue Date 28/07/2020
WARNING: Working on the inside of the BlackMax system is restricted to qualified personnel.
RedEarth recommend installation by licensed electricians only.
WARNING: Lithium Battery hazard
The BlackMax must only be installed by suitably qualified personnel who have read
and are familiar with its operation and hazards.
In our efforts towards constant product enhancement, this document is subject to
change at any time. Please visit www.redearth.energy
and download the
appropriate and latest version manual.
Safety
CAUTION: The battery provided with this system must be charged only by the
AlinoTL inverter Do not attempt to charge the batteries with any other charger device
or connect any devices directly to the DC battery bus.
The wiring diagrams and installation instructions are given as a guide only and
compliance to appropriate standards is the responsibility of the installer. Relevant
standards are listed below:
AS/NZS 3000:2018
Wiring rules
AS/NZS 5033:2014 (amdt 1&2)
Installation and safety requirements for
photovoltaic (PV) arrays
AS/NZS 4509.2:2012
Stand-alone power systems-Design
AS/NZS 1170.2:2011
Structural design actions-Wind actions
AS/NZS1768:2007
Lightning protection
AS/NZS 3008.1.1:2017
Electrical installations – Selection of cables
AS/NZS 5139:2019
Electrical installations-Safety of battery
systems for use with power conversion
equipment
Fire
In the advent of fire evacuate the area and call emergency services. A dry agent fire extinguisher should
be readily available and used. DO NOT use water. Evacuate the area and call emergency services. Toxic
gas may be produced if the battery catches fire.
Note: MSDS document is provided with the system and also can be found at www.redearth.energy
Damaged battery
Do not use a damaged battery. Batteries should only be disposed of at an appropriate recycling centre.
Please contact RedEarth for advice.
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 4 of 21 Issue Date 28/07/2020
RedEarth’s BlackMax battery system is a ready-to-run energy storage system for off-grid
applications. It consists of a Alino TL 5kVA hybrid inverter and up to two (2) self-managed lithium
batteries (8kWh total). It is fully assembled, factory tested and requires no programming.
It is ready to connect a PV Solar array and a generator (either auto or manual start)
The BlackMax system is designed to be installed either inside or outside, ideally on a flat surface
and in a shaded area against a wall.
RedEarth Energy Storage can also provide an opptional remote monitoring service to ensure
ongoing operation of the BlackMax battery system.
A typical complete installation of the BlackMax with solar panels, will require the electrical connection
of:
•The customers load – via
external GPO.
•The array of PV solar panels
– via MC4 conectors on the
side of the unit.
•Generator – via external
GPO.
Note: The BlackMax is not designed to act as a main switch board for the premises, as it does not
include space for additional main & customer circuit breakers or RCDs. The MEN link and Earth
connection need to be in place at the premises as required.
Overview:
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 5 of 21 Issue Date 28/07/2020
BlackMax Weight: 154kg with 2x Lithium batteries (42kg per battery)
Dimensions w/ door and lid closed: 940 H x 700 W x 420 D [mm]
Dimensions & Clearance
BlackMax Minimum Clearance
According to AS/NXS 5139
BlackMax Fully Open
1310 H x 705 W x 990 D [mm]
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 6 of 21 Issue Date 28/07/2020
Opening the BlackMax
RedEarth’s BlackMax energy storage system can be
internally accessed via the top (lid) or the front door.
To open the lid, 2 screws (one from each side) must be
removed and then the lid can be lifted and pivoted on
the rear hinge similar to “popping the bonnet” of a car.
To access from the front, there are 2 locks that must be
operated on the front door. The key to open these locks
is hanging on a magnetic hook located on the left side
near the handle.
This key can be moved during installation to keep it out
of the reach of children.
Inside
The BlackMax can be divided into four main areas, The AC side, the DC side, the inverter, and the
battery area. By opening the front door - as explained above – you will have access to the AC side,
inverter area, and DC side. To access the AC side, you will have to remove the acrylic barrier to the
left of the inverter. As the DC side is under 60 Volts DC, there is no need for a barrier. Finally, to
access the battery area, all you need to do is “pop the bonnet”. This is procedure explained in
“Opening the BlackMax”
Components
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 7 of 21 Issue Date 28/07/2020
The main components of the BlackMax are the hybrid inverter (5.0kVA Alino TL by Outback Power),
one or two Lithium batteries and several other small devices that are shown in the picture below.
All electrical connections can be made via plugs, making the system user friendly and extremely
quick to install.
Components
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 8 of 21 Issue Date 28/07/2020
Components
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 9 of 21 Issue Date 28/07/2020
The BlackMax comes fully equipped with the following items.
•BlackMax pre-wired enclosure
•Outback - Alino TL inverter
•Installation Manual
•User Manual
•Battery Specifications
•OEM Component Manuals
oAlino TL – Quick Start Guide
oLithium Battery Manual
oAC & DC displays
Many customers request the Solar Power Kit which is
shown at the left and can include:
•Pallet (1.6W 1.16D 0.15H [m])
•BlackMax (with 1 or 2 batteries)
•Solar Panels (between 8 and 16)
•Clenergy PV mounting hardware and rails for tin roof (xx
m length)
•15A lead for generator
•Optional
oHonda EU22i (registered in the customer’s name)
oHand trolley to help with the transporting the BlackMax
Components
Kit Dimensions:
1.6 W 1.116 H 1.14 D [m]
360 ~ 530kg
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 10 of 21 Issue Date 28/07/2020
6 steps to complete your BlackMax installation:
1. Transporting
2. Positioning
3. Solar Install
4. Electrical connections
5. Turn on/Commissioning
6. Monitoring and Communications
Step 1. Transporting
The BlackMax system is supplied on a pallet in one
of two configurations (just unit or kit) as shown on
right. It is fully set-up and ready to run. The system
weighs around 150kg with 2x lithium batteries and
should be handled with proper lifting equipment.
RedEarth’s BlackMax comes fitted with two handles to help with
handling. However, it is a heavy unit and should be managed with a
transportation device such as a hand trolley. This is available as an
option from RedEarth.
As a last resort, the lithium batteries can be removed and replaced once
the system is in position. Each LiFe battery module weighs 42kg and
should be lifted with the extreme caution.
Installation
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 11 of 21 Issue Date 28/07/2020
Step 2. Positioning
The BlackMax is designed to be a freestanding
weatherproof system. However, we strongly recommend
it to be placed close (300mm) to a wall in a shaded area
to reduce the chances of overheating. It should also be
placed as close as possible to the solar panels to minimise
voltage drop/power loss (<10m).
Air vents are included in the base and rear of the system.
Do not block them.
Cooling air flow passes up through the base of the system
and then out the back.
•Do not block the air vents otherwise the system
will overheat and shutdown. Once the system
cools down again it can be restarted. The flow of
air is assisted by an electric fan connected to one
of the rear vents. It is controlled by an adjustable
temperature switch set to 35⁰C in the factory.
•Allow 20cm spacing on all sides of the inverter
With the help of a hand trolley you can roll the system into
place and secure it to the floor.
The BlackMax has four holes in the base to allow for securing. This can be done with dynabolts or
material appropriate screws.
Step 3. Solar Install
The PV Array should be designed and installed in accordance with
AS/NZS 5033 and the latest CEC Installation guidelines. Caution
should be taken in selecting PV panels and wiring method to ensure
Open Circuit Voltage (VOC) and Short Circuit Current (ISC) is not
exceeded.
PV Racking & Panels should be installed in accordance with
manufactures instructions and AS/NZS 5033.
NOTE: Ensure that the array is within the inverter specification and
polarity of the array is correct.
Installation
BlackMax Minimum Clearance
According to AS/NZS 5139
WARNING: The Solar DC Isolator on the BlackMax must be in the off position
before any solar panels are connected
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 12 of 21 Issue Date 28/07/2020
Step 4. Electrical connections
NOTE: Before any electrical connections are made, check all internal connections are secure and
have not come loose during transport.
NOTE: Ensure that all breakers and isolators, as well as those supplying power to the unit, are
turned OFF.
BlackMax is designed to be a plug and play unit. However, it can be hardwired to a remote
switchboard, which contains a MEN and earth stake. To do so, open up the unit as explained in
“Opening the BlackMax”, remove the clear cover on the AC side by undoing the 3 screws holding it
in place. This allows access to the external GPO’s, breakers, earth and neutral bars.
Earthing the Unit: The unit should be earthed to an appropriate earth stake. The earth cable can be
connected to the earth bar inside the unit.
MEN Link: There is a MEN link installed in the BlackMax. If an external switchboard contains a MEN
link, then the one inside the BlackMax should be removed & the BlackMAX hard wired to the main
board.
4.1. Battery
The batteries can be found in the rear section of the BlackMax and
accessed from the top by lifting the lid.
To remove the battery cables, press the button on the side of the
terminal and pull it straight up.
To attach the cable to the battery, simply push it onto the terminal until
you hear a click. Be careful to connect the black cable to the black
terminal and the red/orange to the red/orange. If the battery polarity is
connected incorrectly it will damage the BlackMax system.
Installation
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 13 of 21 Issue Date 28/07/2020
4.2. Load
Power to the loads is supplied via the external
Power Point. To connect the loads, simply attach
the device to the GPO labelled Power Output.
4.3. Generator Connection
Power to the BlackMax is supplied via the external
Power Point. To connect the generator, simply
attach the device to the Power Point labelled
“GENERATOR INPUT”.
NOTE: A 15A rated cable must be used for this
input.
The following specifications must also be met for a guaranteed compatibility with the inverter.
-Generator waveform THD: < 10%.
-Generator Vrms range: 180 ~ 264Vac
-Generator voltage crest factor (Vpeak/Vrms): < 1.6
-Generator peak voltage: <380V
-Frequency range: 45Hz ~ 55Hz
-Frequency slew rate: <0.3Hz/sec
4.4. Generator Auto-Start
BlackMax contains three terminals (NO, C and NC) on the bottom of the display. These terminals
are connected to a dry contact that can be programmed to automatically start a generator, or it can
be used to activate a signal light indicating that the manual start generator is required. To learn how
to configure this relay, please refer to the Alino TL Manual
Tip: When using an AutoStart generator install a small battery charger on the generators battery
so it does not discharge over time.
Installation
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 14 of 21 Issue Date 28/07/2020
Step 5. Monitoring
There are currently two ways to install monitoring/communication.
•Display
•Remote Monitoring
The first option does not require any installation as the display is already installed on the lid of the
unit. However, there is the option of relocating the display within 20 meters of the unit. In this case,
installation of a longer CAT6 cable is required (CAT6 cable not supplied).
The other option uses RedEarth’s monitoring hardware. Apart from positioning the antenna in a
good 4G reception area, this also does not require installation as it is done and tested in factory.
The ideal positioning of the antenna is on top of the unit or somewhere with good mobile reception.
Once this is done as well as the start-up procedure, call RedEarth – Tech Support to confirm its
operation.
Installer login is available in addition to customer logins. Contact Tech support for information.
Step 6. Finalising
Before handing over the system, go through the following items and be sure that they have been
completed.
•Check screws holding the lid down are in place. Pull on the vents and fans to check that they
are properly attached and will not come loose.
oIf the loads have been hardwired in, check for proper weatherproof seal on the exit
gland from the BlacMax.
•Confirm that the AC cables are firmly plugged in to the correct sockets.
oIf AC cables are hardwired, check that they are tightly attached to the terminal.
•Check that the system is correctly earthed, either via the customer’s local earth or through a
locally installed earth stake.
•A MEN link is installed as required.
•The PV cables have the correct polarity and are correctly connected to the MC4s provided.
•The battery terminal connections are tight. (check after transportation)
•Attend to any last-minute commissioning details (See Commissioning in this manual).
•The system is now ready for Start-up.
Installation
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 15 of 21 Issue Date 28/07/2020
The BlackMax is commissioned and tested in RedEarth’s factory to guarantee correct operation of
the system as ordered. However, last-minute parameter adjustments may be required (eg. generator
size/ charging rate or increasing energy storage). Carefully follow the procedure in the Alino TL
Quick Start Guide on how to make these alterations without compromising the existing configuration.
NOTE: This must be done by a qualified person.
The original Alino TL, display and battery manuals are included in the file holder behind the door of
the system. These may need to be referred to for additional details required during setup and
programming.
Fan Control Adjustment:
The thermostat is located inside the unit next to the GPO’s.
This automatically starts the fans once the temperature rises
above the set-point. This set-point can easily be adjusted with
a small screwdriver. It is set to 35⁰ Celsius in the factory.
Commissioning
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 16 of 21 Issue Date 28/07/2020
To turn on the unit you must follow the steps below:
NOTE: The “Quick Start Guide” label on the lid of the unit
can also be referenced.
1 Switch on the battery breakers on the top of each
LiFe lithium battery. The LED light on each battery
will come on.
2 Switch ON the Main Battery Isolator, found on the
RHS of the unit;
3 Switch on the PV Array Isolator, found on the RHS of
the unit;
4 Press the “On/Off” button on the display, found on
the lid of the unit;
5 Turn ON all AC circuit breakers, found on the LHS of
the unit;
The shutdown procedure is the reverse of the “turn on”
procedure and is shown below.
1 Turn OFF all AC circuit breakers, found on the LHS of the unit;
2 Press the “On/off” button on the display, found on the lid of the unit;
3 Switch on the PV Array Isolator, found on the RHS of the unit;
4 Switch on the Main Battery Isolator, found on the RHS of the unit;
The battery breaker on top of each battery does not have to be turned off if the main battery breaker
is already off. However, we do recommend turning them off for long term storage (up to 6 months).
After 6 months the system should be restarted to top up the batteries (e.g. via the generator).
How to Turn on / Shutdown my BlackMax
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 17 of 21 Issue Date 28/07/2020
RedEarth can provide several options for the BlackMax;
•Membership of the RedEarth Customer Community
•Additional batteries for system expansion
•Remote and ongoing monitoring option
•Extended warranty option
•Miscellaneous spare parts (including indicator lights for Generator start)
•BlackMax Power Kit: PV panels, racking and pre-terminated PV cables
•Generator with 2-wire auto start
•Generator backup kit (for on-grid applications)
RedEarth Energy Storage Ltd
15 Fienta Place
Darra – QLD 4076
Australia
Tel: 1800 733 637
Email: [email protected]
Web: www.redearth.energy
Services and options available for your BlackMax
RedEarth’s Monitoring and Customer Community Monitoring
Visit us in Brisbane
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 18 of 21 Issue Date 28/07/2020
Attachment A
Single Line Diagram - Power
BlackMax – Installation Manual
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Attachment B
Single Line Diagram - Communications
BlackMax – Installation Manual
RE_PROD_0005 Version 1 Page 20 of 21 Issue Date 28/07/2020
Attachment C
Technical Pecifications – Alino TL
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