Reer MOSAIC Master M1 Quick start guide

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
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Contents of this handbook ...............................................................................6
Important safety instructions............................................................................6
Abbreviations and symbols...............................................................................7
Applicable standards........................................................................................7
Mechanical fastening......................................................................................11
Calculation of safety distance of an ESPE connected to MOSAIC .......................12
Electrical connections.....................................................................................12
Instructions concerning connection cables...................................................13
USB input ....................................................................................................14
MOSAIC Configuration Memory (MCM).........................................................14
MULTIPLE LOAD function..........................................................................14
RESTORE function ....................................................................................14
ENCODER CONNECTIONS WITH RJ45 CONNECTOR (MV1, MV2) .....................20
Example of connection of Mosaic to the machine control system .................23
CHECKLIST AFTER INSTALLATION ...................................................................23
INPUTS...........................................................................................................25
MASTER ENABLE ..........................................................................................25
NODE SEL....................................................................................................25
PROXIMITY INPUT FOR SPEED CONTROLLER MV............................................26
Configuration With Interleaved Proximity (Figure 5) ..................................26
RESTART_FBK ..............................................................................................27
OUTPUTS........................................................................................................28
OUT STATUS ...............................................................................................28
OUT TEST....................................................................................................28
OSSD (M1, MI8O2).......................................................................................28
OSSD (MO2, MO4) .......................................................................................28
SAFETY RELAYS (MR2, MR4, MOR4, MOR4S8) ...............................................29
Characteristics of the output circuit.............................................................29
MR2/MR4 internal contacts diagram ............................................................29
Example of MR2 module connection with static OSSD outputs of a module M1
...................................................................................................................30
Switching operation timing diagram. ...........................................................30
GENERAL SYSTEM CHARACTERISTICS ...........................................................31
Safety level parameters ............................................................................31
General data ............................................................................................31
Enclosure.................................................................................................32
M1 module ..............................................................................................32
MI8O2 module .........................................................................................32
MI8 - MI16 modules .................................................................................33
MI12T8 module........................................................................................33

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MO2 - MO4 modules ................................................................................33
MOS8 –MOS16 modules ..........................................................................33
MR2 - MR4 modules .................................................................................34
MOR4 –MOR4S8 module..........................................................................34
MV0 - MV1 - MV2 modules .......................................................................35
MECHANICAL DIMENSIONS..............................................................................36
SIGNALS .........................................................................................................37
Master M1 (Figure 11) .................................................................................37
MI8O2 (Figure 12) .......................................................................................38
MI8 (Figure 13) ...........................................................................................39
MI12T8 (Figure 15)......................................................................................40
MI16 (Figure 15)..........................................................................................41
MO2 (Figure 16) ..........................................................................................42
MO4 (Figure 17) ..........................................................................................43
MOR4 (Figure 18) ........................................................................................44
MOR4S8 (Figure 19) ....................................................................................45
MOS8 (Figure 20) ........................................................................................46
MOS16 (Figure 21) ......................................................................................47
MV1, MV2 (Figure 22)..................................................................................48
MR2 (Figure 23) / MR4 (Figure 24)...............................................................49
TROUBLESHOOTING........................................................................................50
Master M1 (Figure 25) .................................................................................50
MI8O2 (Figure 26) .......................................................................................51
MI8 (Figure 27) ...........................................................................................52
MI12T8 (Figure 28)......................................................................................53
MI16 (Figure 29 - MI16) ...............................................................................54
MO2 / MO4 (Figure 30) ...............................................................................55
MOR4 (Figure 31) ........................................................................................56
MOR4S8 (Figure 32) ....................................................................................57
MOS8 (Figure 33) ........................................................................................58
MOS16 (Figure 34) ......................................................................................59
MV0, MV1, MV2 (Figure 32) .........................................................................60
Installing the software ....................................................................................61
PC HARDWARE requirements .......................................................................61
PC SOFTWARE requirements ........................................................................61
How to install MSD ......................................................................................61
Fundamentals .............................................................................................62
Standard tool bar ........................................................................................63
Textual tool bar ..........................................................................................64
Create a new project (configure the MOSAIC system) ...................................64
EDIT CONFIGURATION (composition of the various modules) .......................65
Change user parameters .............................................................................65
OBJECTS - OPERATOR - CONFIGURATION tool bars .......................................66
Creating the diagram ..................................................................................67
Use of mouse right button .......................................................................67
Example of a project ...................................................................................69
Project validation .....................................................................................69
Project report...........................................................................................70
Connect to Mosaic ...................................................................................71
Sending the configuration to the MOSAIC .................................................71

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Download a configuration file (project) from Mosaic M1............................71
Configuration LOG ...................................................................................71
System composition .................................................................................72
Disconnecting System ..............................................................................72
MONITOR (I/O status in real time - textual) ...............................................72
MONITOR (I/O status in real time - textual - graphic).................................73
Password protection....................................................................................74
Level 1 password .....................................................................................74
Level 2 password .....................................................................................74
Password Change.....................................................................................74
TESTING the system ....................................................................................75
OBJECT FUNCTION BLOCKS .............................................................................76
OUTPUT OBJECTS ........................................................................................76
OSSD (safety outputs)...............................................................................76
STATUS (signal output).............................................................................77
FIELDBUS PROBE.......................................................................................77
RELAY ......................................................................................................77
Use with RESTART: Automatic (A) or Manual (B) (Category 2) .....................78
INPUT OBJECTS............................................................................................80
E-STOP (emergency stop)..........................................................................80
E-GATE (safety gate device) ......................................................................81
SINGLE E-GATE (safety gate device) ...........................................................82
LOCK FEEDBACK.......................................................................................83
ENABLE (enable key).................................................................................84
ESPE (optoelectronic safety light curtain / laser scanner)...........................85
FOOTSWITCH (safety pedal) ......................................................................86
MOD-SEL (safety selector) .........................................................................88
PHOTOCELL (safety photocell) ..................................................................88
TWO-HAND (bimanual control) .................................................................89
NETWORK_IN............................................................................................90
SENSOR....................................................................................................90
S-MAT (safety mat) ...................................................................................91
SWITCH....................................................................................................92
ENABLING GRIP SWITCH............................................................................93
TESTABLE SAFETY DEVICE.........................................................................95
SOLID STATE DEVICE ................................................................................96
FIELDBUS INPUT .......................................................................................97
LL0-LL1....................................................................................................97
COMMENTS..............................................................................................97
TITLE .......................................................................................................97
SPEED CONTROL TYPE FUNCTION BLOCKS.......................................................98
Warning concerning safety .......................................................................98
SPEED CONTROL ......................................................................................99
WINDOW SPEED CONTROL ......................................................................101
STAND STILL ..........................................................................................103
STAND STILL AND SPEED CONTROL ........................................................105
OPERATOR FUNCTION BLOCKS......................................................................107
LOGICAL OPERATORS ................................................................................107
AND.......................................................................................................107
NAND ....................................................................................................107
NOT.......................................................................................................108
OR .........................................................................................................108

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NOR.......................................................................................................108
XOR .......................................................................................................109
XNOR.....................................................................................................109
LOGICAL MACRO....................................................................................110
MULTIPLEXER .........................................................................................110
MEMORY OPERATORS ................................................................................111
D FLIP FLOP (max number = 16) .............................................................111
T FLIP FLOP (max number = 16)..............................................................111
SR FLIP FLOP (max number = 16) ............................................................111
USER RESTART MANUAL (max number = 16 with other RESTART operators)
.............................................................................................................112
USER RESTART MONITORED (max number = 16 with other RESTART
operators)..............................................................................................112
MACRO RESTART MANUAL (max number = 16 with other RESTART
operators)..............................................................................................112
MACRO RESTART MONITORED (max number = 16 with other RESTART
operators)..............................................................................................113
GUARD LOCK OPERATORS (max number = 4) .............................................114
GUARD LOCK .........................................................................................114
Operating modes ...................................................................................114
COUNTER OPERATORS...............................................................................116
COUNTER (max number = 16) ................................................................116
TIMER OPERATORS (max number = 32) ......................................................118
CLOCKING .............................................................................................118
MONOSTABLE.........................................................................................119
MONOSTABLE_B .....................................................................................120
PASSING MAKE CONTACT .......................................................................121
DELAY....................................................................................................122
DELAY LINE ............................................................................................123
MUTING FUNCTION ...................................................................................124
MUTING OPERATORS (max number = 4) .....................................................124
"Concurrent" MUTING.............................................................................124
MUTING “L” ............................................................................................125
"Sequential" MUTING ..............................................................................126
MUTING “T”............................................................................................128
MUTING OVERRIDE (max number = 4).....................................................129
MISCELLANEOUS FUNCTION BLOCKS .............................................................131
SERIAL OUTPUT......................................................................................131
NETWORK ..............................................................................................132
Example of application in Category 2 according to ISO 13849-1:.............135
Logical block diagram of a safety function using the network .................135
Example of application in Category 4 according to ISO 13849-1:.............136
Logical block diagram of a safety function using the network .................136
RESET M1...............................................................................................137
INTERPAGE IN/OUT ................................................................................137
SPECIAL APPLICATIONS..............................................................................138
Output delay with manual ......................................................................138
MOSAIC FAIL CODES..................................................................................139

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This handbook describes how to use the MOSAIC programmable safety module and its
expansion units ("SLAVES");
it includes:
•a description of the system
•method of installation
•connections
•signals
•troubleshooting
•use of the configuration SW
This safety alert symbol indicates a potential Failure to
comply with instructions bearing this symbol could pose a very serious risk to
personnel.
This symbol indicates an important instruction.
The MOSAIC is built to the following safety levels: SIL 3, SILCL 3, PL e, Cat. 4, Type 4
in accordance with the applicable standards. However, the definitive SIL and PL of the
application will depend on the number of safety components, their parameters and
the connections that are made, as per the risk analysis.
Read the "Applicable Standards" section carefully.
Perform an in-depth risk analysis to determine the appropriate safety level for your
specific application, on the basis of all the applicable standards.
Programming/configuration of the Mosaic is the sole responsibility of the installer or
user.
The device must be programmed/configured in accordance with the application-
specific risk analysis and all the applicable standards.
Once you have programmed/configured and installed the Mosaic and all the relative
devices, run a complete application safety test (see "TESTING the system", page 75).
Always test the complete system whenever new safety components are added (see
the "TESTING the system" section, page 75).
ReeR is not responsible for these operations or any risks in connection therewith.
Reference should be made to the handbooks and the relative product and/or
application standards to ensure correct use of devices connected to the Mosaic within
the specific application.
The ambient temperature in the place where the system is installed must be
compatible with the operating temperature parameters stated on the product label
and in the specifications.
For all matters concerning safety, if necessary, contact your country's competent
safety authorities or the competent trade association.

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MOSAIC Configuration Memory: memory chip for MOSAIC M1 (accessory)
MOSAIC Safety Communication: proprietary bus for expansion units
MOSAIC Safety Designer: MOSAIC configuration SW running in Windows
Output Signal Switching Device: solid state safety output
Mean Time to Dangerous Failure
Performance Level
Probability of a dangerous failure per Hour
Safety Integrity Level
Safety Integrity Level Claim Limit
Software
MOSAIC complies with the following European Directives:
•"Machinery Directive"
•"Electromagnetic Compatibility Directive"
•"Low Voltage Directive"
and is built to the following standards:
Programmable controllers, part 2:
Equipment requirements and tests
Safety of machinery:
Safety related parts of control systems. General principles for design
Safety of machinery: Electro-sensitive protective equipment. Part 1: General
requirements and tests.
Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
Digital data communication for measurement and control: Functional safety
fieldbuses.
Safety of machinery. Functional safety of safety-related electrical, electronic
and programmable electronic control systems
Table 1

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MOSAIC is a modular safety controller. It consists of a master unit , which can
be configured using the MSD graphic interface, and a number of expansion units
connected to the M1 via the proprietary MSC bus.
The M1 can also be used as a stand-alone device. It has 8 safety inputs and 2
independent programmable dual channel outputs.
The following expansions are available: I/O expansions , input only
expansions , output only expansions
, signaling only expansions , guided contact
safety relay output modules and diagnostic
connections to the main fieldbuses: (PROFIBUS), (CanOpen)
(DeviceNet), (ETHERNET/IP), (ETHERNET/IP-2PORT), (Profinet),
(ETHERCAT), (Modbus RTU), (Modbus/TCP)
MOSAIC is capable of monitoring the following safety sensors and commands:
optoelectronic sensors (safety light curtains, scanners, safety photocells),
mechanical switches, safety mats, emergency stops, two-hand controls, all
managed by a single flexible and expandable device.
The system must consist of just one Master M1 and a number of electronic
expansions that can range from 0 to a maximum of 14, not more than 4 of which
of the same type. There is no limit to the number of relay modules that can be
installed.
With 14 expansions, the system can have up to 128 inputs, 16 dual channel safety
outputs and 16 status outputs. The MASTER and its SLAVE units communicate via
the 5-way MSC bus (ReeR proprietary bus), physically arranged on the rear panel
of each unit.
Furthermore 8 inputs and 16 outputs probe controllable (by Fieldbus) are
available.
With the and Mosaic expansion units, the number of inputs in
the system can be increased to allow more external devices to be connected. The
also provides 8 OUT_TEST outputs.
The and Mosaic expansion units provide the system, respectively, with
2 and 4 OSSD (Output Signal Switching Device) pairs for controlling devices
connected downstream of the .
The has 8 inputs and 2 OSSD outputs.
The and Mosaic expansion units provide the system with 2 and 4 N.O.
guided contact safety relay outputs, respectively, with the related external relay
feedback (N.C. contact).
The expansion units in the series permit connection to the most commonly
used industrial fieldbus systems for diagnostics and data transmission.
The , and also have an ethernet connection. The
permits connection to devices with a USB port.

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The and units are used to connect the M1 to other slave
units installed at a distance (< 50 m). Two MCT units installed at the required
distance can be connected using a shielded cable (ReeR MC25, MC50 or other
cable with the characteristics set out in the cable data sheet).
The , and Mosaic expansion units can be used to control the
following (up to PLe):
Zero speed, Max. speed, Speed range;
Direction of movement, rotation/translation;
Up to 4 speed thresholds can be set for each logic output (axis).
Each unit incorporates two logic outputs that can be configured using the MSD
software and is thus capable of controlling up to two independent axes.
The and are safety units provided with 4 independent safety relay
outputs and the corresponding 4 inputs for the external feedback contacts (EDM).
There are two possible output settings (configured using the MSD configuration
software).
Two pairs of connection contacts (2 N.O. contacts per output with 2
corresponding feedback inputs).
Four independent single connection contacts (1 N.O. contact per output
with 1 corresponding feedback input).
Only the MOR4S8 unit has 8 programmable signal outputs.
The and have 8 and 16 programmable signal outputs.
The MSD software is capable of creating complex logics, using logical operators
and safety functions such as muting, timer, counters, etc.
All this is performed through an easy and intuitive graphic interface.
The configuration performed on the PC is sent to the M1 via USB connection; the
file resides in the M1 and can also be saved on the proprietary MCM memory chip
(accessory). The configuration can therefore quickly be copied to another M1 unit.
The MOSAIC system is certified to the maximum safety level envisaged by the
applicable industrial safety standards (SIL 3, SILCL 3, PL e, Cat. 4).

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The MOSAIC M1 is supplied with:
•CD-ROM containing the free MSD SW, this PDF multi-language handbook and
other product literature.
•Multi-language installation sheet.
NB: the rear panel MSC connector and MCM memory can be ordered separately as
accessories.
The expansion units are supplied with:
•Multilingual Installation sheet.
•Rear panel MSC connector (not present in the MR2 and MR4 which are
connected via terminal blocks only).
NB: to install an expansion unit (excluding relays) you will need the MSC connector
supplied with the unit plus another MSC for the connection to the M1. This can be
ordered separately as an accessory.

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Fix the MOSAIC system units to a 35mm DIN rail as follows:
1. Connect the same number of "MSC" 5-pole rear panel connectors as the
number of units to be installed.
2. Fix the train of connectors thus obtained to the Omega DIN 35mm
(EN 5022) rail (hooking them at the top first).
3. Fasten the units to the rail, arranging the contacts on the base of the unit
on the respective connector. Press the unit gently until you feel it snap into
place.
4. To remove a unit, use a screwdriver to pull down the locking latch on the
back of the unit; then lift the unit upwards and pull.
Figure 1

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Any Electro-sensitive Protective Equipment device connected to MOSAIC, must be
positioned at a distance equal to or greater than the minimum safety distance so that
the dangerous point can be reached only after stopping the dangerous movement of the
machine.
The european standard:
- ISO 13855:2010- (EN 999:2008) Safety of machinery - Positioning of safeguards with
respect to the approach speeds of parts of the human body.
1
provides the elements to calculate the proper safety distance.
Carefully read the installation manual of each device for specific information on the
correct positioning.
Remember that the total response time depends on:
MOSAIC response time + ESPE response time + response time of the machine (i.e. the
time taken by the machine to stop the dangerous movement from the moment in
which the stop signal is transmitted).
The MOSAIC system units are provided with terminal
blocks for the electrical connections. Each unit can
have 8, 16 or 24 terminals.
Each unit also has a rear panel plug-in connector (for
communication with the master and with the other
expansion units).
The MR2 and MR4 are connected via terminal blocks
only.
Terminal tightening torque: 5÷7lb-in (0,6÷0,7 Nm).
Install safety units in an enclosure with a protection class of at least IP54.
Connect the module when it is not powered.
The supply voltage to the units must be 24Vdc 20% (PELV, in compliance with the
standard EN 60204-1 (Chapter 6.4)).
Do not use the MOSAIC to supply external devices.
The same ground connection (0VDC) must be used for all system components.
1
"Describe the methods that designers can use to calculate the minimum safety distance from a specific dangerous point
for the safety devices, particularly Electro-sensitive devices (eg. light curtains), safety-mats or pressure sensitive floors and
bimanual control. It contains a rule to determine the placement of safety devices based on approach speed and the
stopping time of the machine, which can reasonably be extrapolated so that it also includes the interlocking guards without
guard locking."

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Instructions concerning connection cables.
Wire size range: AWG 12÷30, (solid/stranded) (UL).
Use 60/75°C copper (Cu) conductor only.
We recommend the use of separate power supplies for the safety module and for
other electrical power equipment (electric motors, inverters, frequency converters)
or other sources of disturbance.
Cables used for connections of longer than 50m must have a cross-section of at
least 1mm2 (AWG16).
Connections of each single MOSAIC system unit are listed in the table below:
-
24VDC power supply
-
Input
Master Enable 1
Input ( according to
EN 61131-2 )
Input
Master Enable 2
Input ( according to
EN 61131-2 )
-
0VDC power supply
-
Output
Static output 1
PNP active high
Output
PNP active high
Input
Feedback/Restart 1
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Static output 2
PNP active high
Output
PNP active high
Input
Feedback/Restart 2
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 1
Input according to EN 61131-2
Input
Digital input 2
Input according to EN 61131-2
Input
Digital input 3
Input according to EN 61131-2
Input
Digital input 4
Input according to EN 61131-2
Input
Digital input 5
Input according to EN 61131-2
Input
Digital input 6
Input according to EN 61131-2
Input
Digital input 7
Input according to EN 61131-2
Input
Digital input 8
Input according to EN 61131-2

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USB input
The MOSAIC master M1 includes a
USB 2.0 connector for connection to
a Personal Computer where
the (MOSAIC Safety Designer)
configuration SW resides.
A USB cable of the correct size is
available as an accessory ( ).
Figure 2 - USB 2.0 front panel connector
TECHNICAL DATA LABEL
MCM LABEL
Figure 3 - MCM
MOSAIC Configuration Memory (MCM)
A backup memory, called (optional)
can be installed in the MOSAIC master M1
and used to save the SW configuration
parameters.
The MCM is written a new
project is sent from the PC to the M1.
Always switch the M1 off before
logging on to/logging off from the
MCM.
Insert the card in the
(in the direction shown
in Figure 3 - MCM)
To perform the configuration of several
M1 modules without using a PC and the
USB connector, you can save the desired
configuration on a single MCM and then
use it to download data on the modules
M1 to be configured.
If the file contained in the MCM is not identical to the one contained in M1, an overwrite
operation that will permanently delete the configuration data contained in M1 will be
performed.
If the M1 unit is damaged, you can replace it with a new one; having already saved all the
configurations on the MCM, all you need to do is insert the MCM in the new M1 and

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switch on the MOSAIC system, that will immediately load the backup configuration. In this
way, the work interruptions will be minimized.
The LOAD and RESTORE functions can be disabled via SW. (see Figure 40)
In order to be used, the expansion units must be addressed at the time of
installation (see the NODE SEL section).
Each time MCM is used, carefully check that the chosen configuration is the one that
was planned for that particular system. Try again a fully functional test of the system
composed of Mosaic plus all devices connected to it (see the TESTING the system
section).
-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Output
Static output 1
PNP active high
Output
PNP active high
Input
Feedback/Restart 1
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Static output 2
PNP active high
Output
PNP active high
Input
Feedback/Restart 2
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 1
Input according to EN 61131-2
Input
Digital input 2
Input according to EN 61131-2
Input
Digital input 3
Input according to EN 61131-2
Input
Digital input 4
Input according to EN 61131-2
Input
Digital input 5
Input according to EN 61131-2
Input
Digital input 6
Input according to EN 61131-2
Input
Digital input 7
Input according to EN 61131-2
Input
Digital input 8
Input according to EN 61131-2
Table 2

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-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Input
Digital input 1
Input according to EN 61131-2
Input
Digital input 2
Input according to EN 61131-2
Input
Digital input 3
Input according to EN 61131-2
Input
Digital input 4
Input according to EN 61131-2
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 5
Input according to EN 61131-2
Input
Digital input 6
Input according to EN 61131-2
Input
Digital input 7
Input according to EN 61131-2
Input
Digital input 8
Input according to EN 61131-2
Table 3
-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Input
Digital input 1
Input according to EN 61131-2
Input
Digital input 2
Input according to EN 61131-2
Input
Digital input 3
Input according to EN 61131-2
Input
Digital input 4
Input according to EN 61131-2
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 5
Input according to EN 61131-2
Input
Digital input 6
Input according to EN 61131-2
Input
Digital input 7
Input according to EN 61131-2
Input
Digital input 8
Input according to EN 61131-2
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 9
Input according to EN 61131-2
Input
Digital input 10
Input according to EN 61131-2
Input
Digital input 11
Input according to EN 61131-2
Input
Digital input 12
Input according to EN 61131-2
Table 4

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
8540780 • 30/03/2016 • Rev.26 17
English
-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Input
Digital input 1
Input according to EN 61131-2
Input
Digital input 2
Input according to EN 61131-2
Input
Digital input 3
Input according to EN 61131-2
Input
Digital input 4
Input according to EN 61131-2
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Output
Short circuit detected output
PNP active high
Input
Digital input 5
Input according to EN 61131-2
Input
Digital input 6
Input according to EN 61131-2
Input
Digital input 7
Input according to EN 61131-2
Input
Digital input 8
Input according to EN 61131-2
Input
Digital input 9
Input according to EN 61131-2
Input
Digital input 10
Input according to EN 61131-2
Input
Digital input 11
Input according to EN 61131-2
Input
Digital input 12
Input according to EN 61131-2
Input
Digital input 13
Input according to EN 61131-2
Input
Digital input 14
Input according to EN 61131-2
Input
Digital input 15
Input according to EN 61131-2
Input
Digital input 16
Input according to EN 61131-2
Table 5
-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Output
Static output 1
PNP active high
Output
PNP active high
Input
Feedback/Restart 1
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Static output 2
PNP active high
Output
PNP active high
Input
Feedback/Restart 2
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
-
24VDC power supply
24VDC outputs power supply *
-
24VDC power supply
-
-
0VDC power supply
0VDC outputs *
-
0VDC power supply
-
Output
Static output 4
PNP active high
Output
PNP active high
Input
Feedback/Restart 4
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Static output 3
PNP active high
Output
PNP active high
Input
Feedback/Restart 3
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Table 6

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
18 8540780 • 30/03/2016 • Rev.26
English
-
24VDC power supply
-
Input
Node selection
Input ( according to EN 61131-2 )
Input
Input ( according to EN 61131-2 )
-
0VDC power supply
-
Output
Static output 1
PNP active high
Output
PNP active high
Input
Feedback/Restart 1
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
Output
Static output 2
PNP active high
Output
PNP active high
Input
Feedback/Restart 2
Input according to EN 61131-2
Output
Programmable signal output
PNP active high
-
24VDC power supply
24VDC output power supply *
-
-
-
-
0VDC power supply
0VDC output *
-
-
-
Table 7
* This terminal must be connected to the power supply for the unit to work
properly.
-
24VDC power supply
-
-
0VDC power supply
-
Input
Control
PNP active high
Input
Output
Feedback K1K2
Output
NC contact
Output
Output
NO1 contact
Output
Output
NO2 contact
Output
Output
NC contact
Output
Input
Control
PNP active high
Input
Output
Feedback K1K2
Output
NO1 contact
Output
Output
NO2 contact
Output
Table 8

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
8540780 • 30/03/2016 • Rev.26 19
English
-
24VDC power supply
-
-
0VDC power supply
-
Input
Control
PNP active high
Input
Output
Feedback K1K2
Output
NC contact
Output
Output
NO1 contact 1
Output
Output
NO2 contact
Output
Table 9
-
24VDC power supply
-
Input
Node selection
Input ( according to
EN 61131-2)
Input
Input ( according to
EN 61131-2)
-
0VDC power supply
-
Output
PROXIMITY 1
connections
(ref. “PROXIMITY INPUT FOR SPEED
CONTROLLER MV2”-> 26)
Power supply 24VDC to PROXI1
Output
Power supply 0VDC to PROXI1
Input
PROXI1 NO input
Input
PROXI1 NC input
Output
PROXIMITY 2
connections
(ref. “PROXIMITY INPUT FOR SPEED
CONTROLLER MV2” -> 26)
Power supply 24VDC to PROXI2
Output
Power supply 0VDC to PROXI2
Input
PROXI2 NO input
Input
PROXI2 NC input
-
Not connected
-
-
-
-
-
-
-
Table 10

MODULAR SAFETY INTEGRATED CONTROLLER MOSAIC
20 8540780 • 30/03/2016 • Rev.26
English
ENCODER CONNECTIONS WITH RJ45 CONNECTOR (MV1, MV2)
PIN
MVT
MVTB
MVH
MVS
TWISTED *
1
INPUT
5VDC
N.C.
N.C.
N.C.
2
EXT_0V
EXT_0V
EXT_0V
EXT_0V
3
N.C.
N.C.
N.C.
N.C.
TWISTED *
4
A
A
A
A
5
Ā
Ā
Ā
Ā
6
N.C.
N.C.
N.C.
N.C.
TWISTED *
7
B
B
B
B
8
B
B
B
B
* IN CASE OF UTILIZATION OF TWISTED CABLE
POWER SUPPLY
5VDCEXT_0V
ENCODER TTL - M12 8 POLES CONNECTOR
EXT_0V
+5VDC
A
A
B
B5
6
1
3
4
2
GREY
PINK
YELLOW
GREEN
BROWN
WHITE
MV MODULE - RJ45 CONNECTOR
8
7
6
5
4
3
2
1
B
B
A
A
+5VDC
EXT_0V
ENCODER TTL
B6
B5
8B
7B
A4
A3
1
24VDC 2
6
5A
4A
3
2
1
EXT_0V
24VDC
POWER SUPPLY
5
B
B
6
A
A
4
3
7
8B
B
6
5A
A
4
3
ENCODER SIN/COS
1
2
2
1
POWER SUPPLY
EXT_0V
24VDC
5VDC/24VDC
ENCODER HTL - M12 8 POLES CONNECTOR
MV MODULE - RJ45 CONNECTOR
ENCODER SIN/COS - M12 8 POLES CONNECTOR
MV MODULE - RJ45 CONNECTOR
N.C.
N.C.
7
8
PINK
GREY
GREEN
YELLOW
WHITE
BROWN
7
N.C.
8
N.C.
PINK
GREY
GREEN
YELLOW
WHITE
BROWN
7
N.C.
8
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
N.C.
5VDC/
ENCODER HTL
EXT_0V EXT_0V EXT_0V EXT_0V
5
B
B
6
A
A
4
3
7
8B
B
6
5A
A
4
3
1
2
2
1
POWER SUPPLY
EXT_0V24VDC
5VDC/24VDC
ENCODER TTLB - M12 8 POLES CONNECTOR
MV MODULE - RJ45 CONNECTOR
PINK
GREY
GREEN
YELLOW
WHITE
BROWN
7
N.C.
8
N.C.
N.C.
N.C.
5VDC/
EXT_0V EXT_0V
ENCODER TTLB