REGATRON TopCon TC.LAE User manual

TopCon TC.LAE
Liquid to air heat exchanger
Manual
DO6410.0003 V00.90
Regatron AG
Kirchstrasse 11
CH-9404 Rorschach
Tel [phone]
Fax [phone]
www.regatron.com
[email protected]

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General information
© 2016 Regatron AG
This document is protected by copyright.
All rights, including translation, re-printing and duplication of this manual
or parts of it, are reserved. No part of this document is allowed to be
reproduced or processed using electronic systems, copied or distributed
in any form (by photocopying, microfilming or any other process), also
not for educational purposes, without the written approval of Regatron
AG.
This information in this documentation corresponds to the development
situation at the time of going to print and is therefore not of a binding
nature. Regatron AG reserves the right to make changes at any time for
the purpose of technical progress or product improvement, without
stating the reasons.
Identification
Device hardware
Information about the device is to be found on the type plate on the rear
side of the TopCon TC.LAE device.
LiquidAir HeatExchanger Unit
TC.LAE.5.400
1 x 400VAC 0.5 A
CoolingPower: 5kW 20 °C 10l/ min 250mbar
p:
12345678
Fig. 1 Example - information about the device type, serial number as well
as input and output data of the TopCon TC.LAE device.

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Manufacturer
Information on the manufacturer
Regatron AG
Tel [phone]
Kirchstrasse 11
Fax [phone]
CH-9404 Rorschach
www.regatron.com
Switzerland
[email protected]
Instructions
Version overview
Operating instructions
Manual - TopCon TC.LAE; V00.90; 08.06.2016
Tab.1 Subject to technical change without notice.
General information about the manual
Purpose of the manual
This manual provides information on the usage of the TopCon TC.LAE
device. Familiarise yourself with the contents of these operating
instructions to operate the device efficiently.
The TC.LAE device is used as an Option for the TC.ACS device.
The TC.LAE is a liquid cooling device that transfers the internally
generated heat energy from the attached device (TC.ACS) out to the
surrounding air. To connect the TC.LAE with the TC.ACS device, it is
necessary to use the TC.ACS manual too.
Availability of the manual
The manual must be available at all times to the personnel who are
operating the device.
Manual changes
The TopCon TC.LAE is a new product that will change as it develops.
There may therefore be changes in operation and the scope of
operation.
You will find the latest version of the manual on the web site
www.regatron.com.

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Using the manual
In its description the manual first provides an overview and then
discusses the details of a function or situation.
If necessary, instructions on how to perform actions are given step by
step after explanatory text, figures and tables.
This aspect is reflected in the layout, which is broken down as follows:
1
2
3
4
5
Fig. 2 Example page –layout of a page of the document.

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-1- The header
… contains the title of the instructions, the chapter numbers and
chapter headings with the related sub-chapters so that you do not lose
the overview even in the midst of explanations that cover several
pages.
-2- Informative text
… contains important notes, conditions for specific situations and
introduces you to specific topics.
-3- Figures
… say more than words to illustrate the majority of the topics. Important
details within the figure are referred to using item numbers, boxes and
arrows.
-4- Tables
… provide the information in concise form for reference and provide
information on the item numbers used in the figure above.
-5- The footer
… contains the publication date, the manual version and the current
page number.
A short explanation of specific symbols in the manual:
Symbol
Meaning
Text in angle brackets refers to software and
hardware buttons, as well as tabs in the software.
Item numbers in descriptions, in instructions on how
to perform actions or in tables.
The dot is used to mark lists and instructions for
performing actions.
The result arrow marks the description of a
consequence of an action.
The double arrow marks preventive instructions in
information on hazards.
The single arrow is used as a result or reference
arrow in tables.
11
Item numbers with and without reference lines in
figures refer to important details.
Tab. 2 Explanation of symbols in the document.

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Table of contents
GENERAL INFORMATION.................................................................................................2
Identification .................................................................................................................................................... 2
General information about the manual.......................................................................................................... 3
TABLE OF CONTENTS......................................................................................................6
1. PRODUCT DESCRIPTION ..........................................................................................8
1.1. Product usage and restrictions......................................................................................................... 8
1.2. Features............................................................................................................................................... 9
1.2.1. Part of standard delivery.............................................................................................................. 9
1.2.2. Description of the model identifier ............................................................................................... 9
1.2.3. Model range................................................................................................................................. 9
1.3. Position of the interfaces................................................................................................................. 10
1.3.1. Overview of the front side of the device..................................................................................... 10
1.3.2. Overview of the rear side of the device ..................................................................................... 11
1.4. Technical data................................................................................................................................... 12
2. GENERAL INFORMATION ON SAFETY AND HAZARDS .......................................13
2.1. Scope and applicability.................................................................................................................... 13
2.2. Categorisation of the hazard areas................................................................................................. 13
2.2.1. Personnel area........................................................................................................................... 14
2.2.2. Systems and material area........................................................................................................ 14
2.2.3. Surrounding area....................................................................................................................... 15
2.2.4. Transport area ........................................................................................................................... 15
2.2.5. Area related to interaction with the system................................................................................ 16
2.3. Safety pictograms used................................................................................................................... 16
3. LAYOUT AND FUNCTION.........................................................................................18
3.1. Function overview............................................................................................................................ 18
3.1.1. The scope .................................................................................................................................. 18
3.1.2. Internal device controlling.......................................................................................................... 19
3.2. Tube connections of inlets and outlets.......................................................................................... 19
4. CONTROLS AND DISPLAYS (STANDARD) ............................................................20
5. OPTIONS AND VARIATIONS....................................................................................21
5.1. Overview............................................................................................................................................ 21
5.2. Connection variants –Examples.................................................................................................... 22
5.3. A coolant fill-up set (Option) ........................................................................................................... 23

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6. INSTALLATION AND COMMISSIONING..................................................................24
6.1. Device transport and installation.................................................................................................... 24
6.1.1. Un-/pack sequence –TC.LAE standard packaging................................................................... 25
6.1.2. Unpack sequence –Coolant fill-up set (Option)........................................................................ 26
6.1.3. Disposal with due care for the environment............................................................................... 27
6.1.4. Case installation/delivery with case........................................................................................... 27
6.2. Device dis- /connections ................................................................................................................. 28
6.2.1. Safety information...................................................................................................................... 28
6.2.2. Mains connection....................................................................................................................... 29
6.2.3. Liquid cooling –device connection............................................................................................ 30
6.2.4. Liquid cooling –device disconnection ....................................................................................... 31
6.2.5. Dis-/connect a quick release coupling system (Option)............................................................. 32
6.2.6. Fill-up the system with coolant................................................................................................... 33
6.2.7. Emptying the coolant from the device........................................................................................ 39
6.3. Switching on and off the TC.LAE device ....................................................................................... 44
6.3.1. Switching on the device............................................................................................................. 44
6.3.2. Switching off the device............................................................................................................. 44
7. MAINTENANCE.........................................................................................................45
8. SUPPORT ..................................................................................................................46
8.1. Contact information.......................................................................................................................... 46
8.2. How to contact support ................................................................................................................... 47
8.3. Determination of device information.............................................................................................. 48
8.4. Device return..................................................................................................................................... 48
9. APPENDIX .................................................................................................................49
9.1. Ambient conditions.......................................................................................................................... 49
9.2. Cooling .............................................................................................................................................. 49
9.2.1. Cooling power............................................................................................................................ 49
9.2.2. Coolant....................................................................................................................................... 50
9.2.3. Coolant filling quantity of the devices ........................................................................................ 50
9.3. Technical data –mechanical........................................................................................................... 51
9.3.1. Dimensions ................................................................................................................................ 51
9.3.2. Weight........................................................................................................................................ 53
9.3.3. Liquid cooling –interface........................................................................................................... 53
9.4. Technical data –electrical............................................................................................................... 53
9.4.1. Cross-section –Cable connections AC line............................................................................... 53
9.4.2. Mains connection....................................................................................................................... 54
9.4.3. Interfaces –pin definition........................................................................................................... 55

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1. Product description
1.1. Product usage and restrictions
Operation of a TC.LAE device
TC.LAE is a reverse cooling liquid to Air unit.
The outlets and inlets of the TC.LAE and TC.ACS cooling interfaces are
connected together to a closed liquid cooling circuit system.
An additional delivered fill-up set supports the coolant filling-up in the
system
Restriction on usage
The TC.LAE is constructed for a single 1 to 1 connection with a TC.ACS
device. To connect the cooling tubes in parallel or in serial with more
than one TC.ACS device is not allowed.

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1.2. Features
1.2.1. Part of standard delivery
A TC.LAE device according the Model range.
For further information refer to the type plate in figure Fig. 1 , page 2.
1.2.2. Description of the model identifier
TC
TopCon family
Device type
Cooling power
LAE 5
.. . 400 Mains voltage
Fig. 3 Structure of the model identifier.
1.2.3. Model range
The Model range has the same mains parameter:
Mains voltage (VAC)
Connection order
Power input
Cooling power (kW)
Frequency
Type
380VAC …480 VAC
2 x L, PE
200 VA
0 −5
48 –62 Hz
TC.LAE.5.400
100VAC …240 VAC
L+N, PE
200 VA
0 −5
48 –62 Hz
TC.LAE.5.230
24 VDC
DC+, DC-, PE
200 W
0 −5
---
TC.LAE.5.24
Tab. 1 TC.LAE Standardmodels
For further information about the technical data, refer to chapter 9.4.2, page 54.
The models TC.LAE.5.400 and TC.LAE.5.230 are currently available.

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1.3. Position of the interfaces
1.3.1. Overview of the front side of the device
1
Fig. 4 Overview of the interfaces - front side.
Overview of the interfaces - front side
1
Main switch device, rocker switch
To switch on/ off the device.
For further information refer to chapter 4, page 20.
Tab. 2 Overview of the interfaces - device front side.