Regulus CSE2 MIX F W 1F User manual

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CSE2 MIX F G 1F
CSE2 MIX F G 1F
EN
Installation and Operation Manual
CSE2 MIX F G 1F PUMP STATION

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Contents
1. INTRODUCTION ..................................................................................... 3
2. PUMP STATION DESCRIPTION AND DATA ........................................... 3
3. PUMP STATION COMPONENTS ............................................................ 4
3.1. UPM3 FLEX AS 25-75 130 PUMP ................................................. 5
3.2. AVC ACTUATOR FOR MIXING VALVE ......................................... 7
3.3. LK 840 MIXING VALVE .................................................................. 8
3.4. CHECK VALVE .............................................................................. 9
3.5. FILTER WITH MAGNET ................................................................ 9
3.6. BALL VALVES ................................................................................ 10
4. PUMP STATION INSTALLATION ............................................................ 11
5. TEMPERATURE SENSOR INSTALLATION ............................................ 12
6. OPTIONAL ACCESSORIES .................................................................... 13

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1. INTRODUCTION
CSE2 MIX F W 1F twin-line pump station is designed for mixed heating circuits.
It provides ow through the heating system, mixes to the outlet temperature
using a motorized mixing valve (controlled by an external controller). The pump
station includes a lter with magnet, so it is also suitable for older steel pipe
systems. It can be easily mounted on a wall or on a manifold for multiple heating
circuits.
2. PUMP STATION DESCRIPTION AND DATA
Main Features
Description The pump station consists of:
● Grundfos UPM3 FLEX AS 25-75 130 pump
● 2 ball valves w. sensor sheath
● check valveu
● manifold connecting ttings
● lter with strainer&magnet
● LK 840 actuated mixing valve
● thermometers, insulation
Working uid water, antifreeze heat-transfer uid for heating systems
Installation vertically on a wall or manifold (125 mm pitch)
Connections 4 x G 1“ F
Code 17484
* A set of manifold connecting ttings can be purchased as optional accessories (see chapter 6)
Data for CSE2 MIX F G 1F Pump Station
Fluid working temperature 5 - 95 °C
Max. working pressure 10 bar
Ambient temperature 0 - 40 °C
Max. relative humidity 95%, non condensing
Pump power supply 1 ~ 230 V, 50 - 60 Hz
Mixing valve power supply 230 V, 50 Hz; from external controller w. 3-point
control
Insulation material EPP RG 60 g/l
Overall dimensions 360 x 133 x 245 mm
Total weight 6.7 kg

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3. PUMP STATION COMPONENTS
1 – Thermometer at the heating circuit outlet
2 – Thermometer at the heating circuit inlet
3 – Grundfos UPM3 FLEX AS 25-75 130 circulation pump
4 – 3-point control AVC actuator with LK 840 mixing valve
5 – Check valve
6 – Dirt lter with magnet
7 – Lever for ball valves
8 – Ball valve w. sheath for temperature sensor (heating circuit outlet)
9 – Ball valve w. sheath for temperature sensor (heating circuit inlet)

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3.1. UPM3 FLEX AS 25-75 130 PUMP
UPM3 FLEX AS 25-75 130 pump is a wet running circulator. Its speed can be controlled either
by selecting a pump performance curve or by a PWM signal.
Technical Data
Power supply 230 V, 50 Hz, from an external controller
Power input (min./max) 2 / 60 W
Current (min./max) 0.04 – 0.58 A
Max. speed 5991 rpm
Energy Efciency Index (EEI) ≤ 0.17 by EN 16297/3
IP rating IP44
Motor protection not needed
Max. head 7.5 m
Min. pressure at the suction port to
avoid cavitation
0.5 mH2O at 75 °C
5.1 mH2O at 95 °C
11 mH2O at 110 °C
Pump Connection
Pump Performance Curves
socket for power supply (A)
and signal transmission (B) power supply (A) and
signal (B) connectors
PWM GND (blue)
PWM out (black)
PWM in (brown)
N (blue)
L (brown)
PE (yellow-green)
Curve
(upper graph) (lower graph)

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PUMP SETTINGS
The circulation pump can be controlled by an external PWM signal (prole for use in heating
systems) or without a PWM signal by selecting a pump performance curve. The maximum
operating curve of the pump can be dened.
With PWM signal the pump speed changes with the signal value up to the
maximum of the selected curve.
Without PWM signal the pump runs at maximum speed according to the
selected curve.
When switched on, the pump runs at factory settings or the last setting. The display shows the
momentary pump performance that is shown by LEDs according to the table below.
DISPLAY STATE PERFORMANCE in % of P1max
1 ashing green LED standby mode
(external control only) 0
1 green + 1 yellow LED low performance 0–25
1 green + 2 yellow LEDs medium-low performance 25–50
1 green + 3 yellow LEDs medium-high performance 50–75
1 green + 4 yellow LEDs high performance 75–100
SETTINGS DISPLAY AND SETTINGS CHANGE
The selected setting is displayed by pressing the grey button on the pump display. The
individual performance curves are indicated by the light signal as shown below. WARNING:
LEDs may be turned by 180°, depending on the specic pump type.
If you need to set a different performance curve, follow these steps:
• Press and hold the grey pushbutton until the LEDs start ashing. The pump will switch to
adjustment selection mode.
• To select your desired setting, press the button repeatedly until you nd the setting you
need (see the gures below). If you pass the desired setting, you have to go one more
round until it appears again – there is no way back in the loop.
• Release the button for more than 10 s and the LEDs will return to “performance view“,
while the last setting is saved.
4 m 5 m 6 m 7,5 m
ERROR DISPLAY
The fault is indicated on the pump display by LEDS, as shown in the following gure.
seized pump
too low power supply voltage
electric fault

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3.2. AVC ACTUATOR FOR MIXING VALVE
LK 840 mixing valve is controlled by an AVC actuator with three-point control. The current
position of the valve member can be read from the sight glass on the actuator housing. The
control mode switch is used to set automatic or manual control. If manual control is set, the
actuator is controlled by turning the control knob.
Technical Data
Torque 5 Nm
Angle of rotation 90°
Shift time 120 s
Control 3-point
Auxiliary switch no
Power supply 230 V AC
Max. power input 2.5 VA
IP rating IP42
Protection class II by EN 60730-1
Ambient temperature 0 - 40 °C
Cable (cross section - length) 3 x 0.5 mm² - 2 m
AVC ACTUATOR ELECTRICAL WIRING
The actuator is factory-set and ready for operation. If it needs to be removed or
replaced, follow the instructions in the appendix.
1 – (blue)
2 – (black)
3– (brown)

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3.3. LK 840 MIXING VALVE
Technical Data
Max. working temperature 5 - 110 °C (120 °C in short term)
Max. working pressure 10 bar
Ambient working temperature 5 - 60 °C
Valve Kvs6.3 m3/h
Max. pressure difference 5 mH2O
Leak rate < 1 % Kvsat 5m 5 mH2O pressure difference
Connections 3 x G 1“ M
Materials
Valve housing, spindle and member brass
Gasket EPDM
Mixing Valve Pressure Drop Diagram
0,0
0,5
1,0
1,5
2,0
2,5
3,0
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5
Δpz[mH
₂
O]
V [m³/h]

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3.4. CHECK VALVE
The check valve downstream of the lter prevents natural circulation in the heating circuit.
Check Valve Pressure Drop Diagram
3.5. FILTER WITH MAGNET
The lter located on the return line of the pump station is designed to collect solid particles
from the working uid. It consists of a brass housing, a removable metal strainer collecting
coarse impurities and a brass cap with magnet that collects magnetic impurities.
The lter should be checked regularly and cleaned if necessary. The lter shall be cleaned
with the circulation pump switched off and the section where the lter is installed shut
off. In the section upstream of the lter, shutting off is done by a ball valve, in the section
downstream of the lter the piping is shut off by a check valve. The lter cap needs to be
unscrewed, the metal strainer removed and rinsed thoroughly from any dirt. Dirt trapped on
the magnet must be wiped off and then reassembled by inserting the strainer, screwing in
and tightening the cap.
Filter w. Magnet Pressure Drop Diagram
0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,0 0,3 0,6 0,9 1,2 1,5 1,8 2,1 2,4 2,7 3,0
∆p [mH20]
V [m
3
/h]
0
0,1
0,2
0,3
0,4
0,5
0,6
0,0 0,5 1,0 1,5 2,0 2,5 3,0
∆p [mH2O]
V [m
3
/h]

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3.6. BALL VALVES
Technical Data
Kv value 20,2 m3/h
Ball valves are intended to isolate the pump station from the heating circuit. Then it is not
necessary to drain the heating circuit for servicing (incl. cleaning the lter). In order to have
a more solid hydraulic section of the pump station, they are xed to the rear mounting plate.
The ball valves are controlled by a lever that is not present on the valve during operation.
The valve is closed by turning the lever clockwise by 90°. The open / closed position on the
ball valve is indicated by a groove on the control wheel. The groove is perpendicular to the
direction of ow when the ball valve is closed. The ball valve opens by turning the lever anti-
clockwise by 90°, the groove is then in the ow direction. Before closing / opening the ball
valve, the top section of the insulation shall be removed rst. As a result, unintentional closure
of the system by an unauthorized person is not possible.
OPEN CLOSED
groove in the ow direction groove perpendicular to the ow direction

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4. PUMP STATION INSTALLATION
The pump station is designed to be mounted on a wall or a manifold with 125 mm connection
pitch. In the rear section of the insulation there are two mounting holes for xing the metal
plate to the wall. Mounting holes pitch is 175 mm.
Installation dimensions are shown in the gure below.
245
125
o


The package includes a mounting kit that is used to x the pump station to the
intended place.
The mounting kit includes:
Screw 5x50, round head 2 pcs
6.4 stainless steel washer, DIN 9021/A2 2 pcs
Wall plug 8mm TX 2 pcs

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5. TEMPERATURE SENSOR INSTALLATION
The ball valve housings are equipped with a sheath for the temperature sensor, where the
sensor can be inserted and secured by a xing screw against being pulled out. In the top
and bottom section of the insulation there are passages to run the cables through, then it is
necessary to cut the appropriate part of the passage lock from the front part of the insulation
with a knife, so that the exiting cables are rmly wrapped around by the lock.
1.
Temperature sensor placement
2.
Securing the temperature sensor with
the screw
3.
Running the sensor cable through the
recess in the insulation

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4.
Trimming the cable passage lock
5.
Installed sensors
6. OPTIONAL ACCESSORIES
The following optional accessories
are available for the pump station:
– set of two ball valves with drain
valve G 1“ Fu x G 1“ F x G 1/2“ M
with manifold connection ttings
Code 17928
– G 1“ Fu x G 5/4“ F manifold
connection ttings
Code 17920 code 17928

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APPENDIX – AVC ACTUATOR ADJUSTMENT
- The actuator is set and ready for operation from the production
- The instructions apply only if the actuator had to be removed e.g. to be replaced
1.
When tting the actuator, turn the
D-shaft in such a manner that the
valve member is between inlets 2
and 3.
2.
Fit the plastic adapter on the shaft.
The at edge of the shaft and the
arrow on the plastic adapter are
located on the same side as the valve
member.
valve member position
D shaft
D shaft
valve
member
position
arrow on
plastic adapter

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3.
Prior to tting the actuator on the
plastic adapter, switch it to manual
control, set the control knob exactly to
the middle of its movement range.
4.
Fit the actuator onto the plastic
adapter. Check its turning: the control
knob shall be able to turn freely both
to left and right by 45° (when turned to
the right by 45° the path 3 is closed,
and when turned to the left by 45° the
path 2 is closed). Having performed
the check, tighten the fastening screw
and switch back to automatic control.
5.
The actuator shall be installed in the
same manner as in the gure.
control mode switch middle of the movement range
automatic control
manual control control knob

©2020 We reserve the right to errors, changes and improvements without prior notice.
REGULUS spol. sr.o.
E-mail: [e-mail]
Web: www.regulus.eu
v1.0-05/2020