RelaDyne THERMOJET H-2500E Series User manual

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
Page
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ThermoJetH2500E Series
Oil Purifier System
Installation and Operating Manual
______________________
5615 W Fuqua St B-201 •Houston, Texas 77085
1-713.464.6266 •Fax: [phone]
Doc 77740119 Rev 15
READ AND UNDERSTAND THIS OPERATING
MANUAL BEFORE ATTEMPTING TO INSTALL,
COMMISSION, OR USE THIS EQUIPMENT.
FAILURE TO UNDERSTAND THESE
INSTRUCTIONS COULD RESULT IN SERIOUS
PERSONAL INJURY AND OR LOSS OF
PROPERTY.
WARNING

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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Table of Contents
I GENERAL INFORMATION.........................................................................................................................5
Manufacturer Contact Information ..............................................................................................................6
Explanation Of Graphic Symbols In The Documentation ...........................................................................7
II UNIT IDENTIFICATION AND LABELING .................................................................................................10
ThermoJet ® Model H2500- Model Code Designations...........................................................................11
Model Code Designation Key ...................................................................................................................12
Tag Detail for H2500E Model Oil Purifiers................................................................................................13
III DESCRIPTION OF THE PRODUCT........................................................................................................14
Principal of Operation................................................................................................................................15
Dewatering................................................................................................................................................15
Flow through the Unit................................................................................................................................15
The Jet Mixer............................................................................................................................................15
Return of Clean Oil....................................................................................................................................15
MountingOptions ......................................................................................................................................15
IV INSTALLATION........................................................................................................................................16
Receipt Inspection ....................................................................................................................................17
Placement of Equipment...........................................................................................................................17
Inlet and Return Oil Piping Connections...................................................................................................18
Condensate Purifier Connection...............................................................................................................20
System Exhaust Connections...................................................................................................................21
Electrical Power Connection.....................................................................................................................22
Grounding .................................................................................................................................................25
V SYSTEM START-UP AND OPERATION .................................................................................................26
Start-Up Procedures .................................................................................................................................27
Heater Operation:......................................................................................................................................32
Adjusting System Pressure.......................................................................................................................35
System Discharge Pressure .....................................................................................................................36
System Vent Operation.............................................................................................................................37
Monitoring Normal Operation....................................................................................................................39
Dailey ThermoJet Oil Purifier System Operational Checks......................................................................41
System Shutdown.....................................................................................................................................42
VI ROUTINE MAINTENANCE......................................................................................................................43
Maintenance Checks ................................................................................................................................44
General Inspection....................................................................................................................................46
Oil Filter Maintenance...............................................................................................................................47
Y-Strainer Maintenance ............................................................................................................................48
Condensate Purifier Assembly Maintenance............................................................................................49
Oil Mist Eliminator Maintenance ...............................................................................................................50
Air Breather Maintenance.........................................................................................................................51
Separation Vessel Maintenance...............................................................................................................52
Oil Heater Maintenance............................................................................................................................55
Auto Tune Oil Heater Controller................................................................................................................60
Check and Adjust Operating Pressures....................................................................................................62
Verify Low Oil Pressure Switch Operation................................................................................................63
Verify Oil Heater High Temperature Cutout Operation.............................................................................65

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
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Date June 2020
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VII CLEANING AND DECONTAMINATION.................................................................................................69
Cleaning and Decontamination.................................................................................................................70
Removal From Use, Disposal And Transport ...........................................................................................72
Draining and Cleaning Procedures...........................................................................................................74
VIII TROUBLE SHOOTING..........................................................................................................................75
Trouble Shooting Guide............................................................................................................................76
Quick Reference Troubleshooting Guide..................................................................................................79
Types of Product Misapplication and Misuse Not Covered By Warranty or Guarantees.........................80
IX PARTS LIST / DRAWINGS / SCHEMATICS...........................................................................................81
Maintenance Spare Parts List...................................................................................................................82
Process and Instrument Diagram .............................................................................................................83
PID Symbol Legend and Customer Connection Chart.............................................................................84
Electrical Wiring Diagram..........................................................................................................................85
Transformer Wiring ...................................................................................................................................86
Fuse Ratings and Characteristics.............................................................................................................87
Bill Of Materials.........................................................................................................................................88
General Arrangement Drawings ...............................................................................................................90
Dimensional Outline Drawings..................................................................................................................94

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
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Date June 2020
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I GENERAL INFORMATION

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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Manufacturer Contact Information
For additional information contact the manufacturing office nearest you or check our
website.
For questions regarding this publication or if you have specific questions regarding the
installation and operation of ThermoJet®Oil Purifier System, please contact
Manufacturer
5615 W Fuqua St B-201
Houston, Texas 77085
USA
Ph 1.713.464.6266
Fx 1.713.464.7375

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
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Date June 2020
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Explanation Of Graphic Symbols In The Documentation
The following graphic symbols are used in this publication to communicate specific detailed information
necessary for the safe operation of this product. These graphic symbols are used to create “Safety Alerts”
within the documentation to alert the users of potential hazards, instruction on how to avoid injury and
instruction notices for safe operation. When interfacing with this product it is important these safeguards
are observed.
It is important for safety alerts to have the appropriate choice of signal word because this word and its
colored background communicate the severity of the hazard. The signal word calls attention to the warning
and designates a degree or level of hazard seriousness. The signal words for product safety alerts as used
in this manual are “DANGER”, "WARNING", "CAUTION", and "NOTICE".
SYMBOL SYMBOL DESCRIPTION AND USE
This symbol is used to identify a “DANGER” level of hazard seriousness.
“DANGER” indicates a hazardous situation which, if not avoided, will result
in death or serious injury
WARNING
This symbol is used to identify a “WARNING” level of hazard seriousness.
“WARNING” indicates a hazardous situation which, if not avoided, could
result in death or serious injury
This symbol is used to identify a “CAUTION” level of hazard seriousness.
“CAUTION” indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury
This symbol is used to identify a “SAFETY ALERT” associated with either a
“WARNING” or “CAUTION” severity hazard. The alert is accompanied with
instruction necessary to avoid a hazard or personally injurious situation. The
“SAFETY ALERT” symbol is accompanied with other graphics to further
identify the type of hazard or personal injury risk involved.
This symbol is used to warn against a crushing or pinching hazard. This
symbol can be used in conjunction with either a “DANGER”, or “WARNING”
or “CAUTION” severity level
This symbol is used to warn against risk of creating an “EXPLOSION”. This
symbol can be used in conjunction with a “SAFETY ALERT” symbol with
either a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against “ELECTRIC SHOCK”. This symbol can
be used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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SYMBOL SYMBOL DESCRIPTION AND USE
This symbol is used to warn against “CRUSHING”. The equipment should
never be tipped or stood on edge. This symbol can be used in conjunction
with a “SAFETY ALERT” symbol with either a “DANGER”, or “WARNING” or
“CAUTION” severity level.
This symbol is used to warn against “SLIP HAZARDS”. This symbol can be
used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against “CORROSIVE” or “CAUSTIC
CHEMICALS” that might inadvertently be used to clean the equipment. Any
cleaning agents used must be compatible with the equipment materials of
construction and not harmful to personnel. This symbol can be used in
conjunction with a “SAFETY ALERT” symbol with either a “DANGER”, or
“WARNING” or “CAUTION” severity level.
This symbol is used to indicate that a “FORK TRUCK” is used to transport
the equipment. The Fork truck operator should be properly trained in its
operation and observe all plant driving and safety regulations. Do not
transport equipment on public roadways using a fork truck. This symbol can
be used in conjunction with a “SAFETY ALERT” symbol with either a
“DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to warn against the presence of poisonous substances
being present. This symbol can be used in conjunction with either a
“DANGER”, or “WARNING” or “CAUTION” severity level
This symbol is used to warn against the presence of a carcinogenic
substances being present. This symbol can be used in conjunction with
either a “DANGER”, or “WARNING” or “CAUTION” severity level
This symbol is used to warn against the presence of a hot surfaces. This
symbol can be used in conjunction with either a “DANGER”, or “WARNING”
or “CAUTION” severity level
This symbol is used to warn against “SUDDEN PRESSURE RELEASE” of
compressed gas. This symbol can be used in conjunction with a “SAFETY
ALERT” symbol with either a “DANGER”, or “WARNING” or “CAUTION”
severity level.
This symbol is used to identify “NOTICE” instructions and is used where a
"SAFETY ALERT" designation is too severe. A “NOTICE” label is used for
instruction or issuing a reminder about a condition which is more procedural
in nature rather than related to an immediate risk of personal injury.

THERMOJET®H-2500E SERIES
OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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SYMBOL SYMBOL DESCRIPTION AND USE
This symbol is used to indicate that gloves and other “PERSONAL
PROTECTIVE EQUIPMENT (PPE)” should be used. This symbol may be
used in conjunction with a “NOTICE”.
This symbol is used to indicate that eye protection and other “PERSONAL
PROTECTIVE EQUIPMENT (PPE)” should be used. This symbol may be
used in conjunction with a “NOTICE”.
This symbol is used to indicate that respiratory protection and other
“PERSONAL PROTECTIVE EQUIPMENT (PPE)” should be used. This
symbol may be used in conjunction with a “NOTICE”.
This symbol is used to indicate that lifting points are provided on equipment
for safe movement and should be used. This symbol may be used in
conjunction with a “NOTICE” or “CAUTION” severity level.
This symbol is used to indicate that the reader must read and understand
referenced “DATA AND INFORMATION”. This symbol may be used in
conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol with either
a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to advise “SPILLS” are to be controlled and cleaned up.
In case of spillage, the user or other responsible body must ensure
appropriate cleanup and decontamination is carried out. This symbol may be
used in conjunction with a “NOTICE” or with a “SAFETY ALERT” symbol
with either a “DANGER”, or “WARNING” or “CAUTION” severity level.
This symbol is used to encourage the use of cleaning materials which the
customer can “RECYCLE”. Drained oil should be recycled. This symbol may
be used in conjunction with a “NOTICE”.
This symbol is used to advise the materials must be disposed of in
accordance to environmental laws ordinances and directives. Disposal
methods which have “ADVERSE ENVIRONMENTAL IMPACT” are to be
avoided. This symbol may be used in conjunction with a “NOTICE”.

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OIL PURIFIER SYSTEM
INSTALLATION AND OPERATING MANUAL
Doc # 77740119
Rev 15
Date June 2020
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II UNIT IDENTIFICATION AND LABELING