Sumake SA-2361A User manual

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SA-2361A, SA-2381A
AIR FILTER, REGULATOR & LUBRICATOR (AUTO DRAINER)
Description:
The filter/regulator/lubricator is a three part system. The filter is designed to remove most liquid and solid particles from the air supply.
The self-relieving pressure regulator is used to adjust the outlet pressure. The lubricator provides oil to the air tool and increases the life of the tool.
Specifications:
Max. Temperature . . . . .60℃/ 140℉
Auto drain:
Set Pressure . . . . . . . . . . . 7~175 psi
Set Pressure . . . . . . . . . . . 0.5~12Bar
Manual drain:
Set Pressure . . . . . . . . . . . 7~215 psi
Set Pressure . . . . . . . . . .0.5~14.8Bar
Air Inlet/outlet . . . . . . 1/2”、3/4”、1/2”
Gauge Ports . . . . . . . . . . . . . . . . .1/4”
Unpacking:
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before
putting unit into service.
Safety Guidelines:
This manual contains information that is very important to know and understand.
This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS.To help recognize this information, observe the following
symbols.
Danger:
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning:
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution:
Caution indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
General Safety Information:
This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing
safety rules.
Read this instruction manual before installing this device to the air supply system. Be thoroughly familiar with
the controls and the proper use of the equipment.
1. Safety glasses must be worn during operation.Always work in a well ventilated area.
2. Do not exceed any pressure rating of any component in the system.
3. Protect air lines from damage and/or punctures.
4. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.
5. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
Danger:
This product is specifically designed for compressed air service ONLY. Use with any other material (liquid or gas) is a misapplication and not
permitted. Use or injection of certain hazardous liquids or gases in the system (such as oxygen, alcohol or liquid petroleum gas) will harm the unit
and result in a combustible condition or hazardous external leakage. misapplication will void all warranties and manufacturer’s responsibilities.
SA-2361(81)A-I-1911A-HB

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Danger:
The relief flow capacity of regulators is limited. Install additional pressure relief devices to alleviate over pressurized conditions. Written approval
must be obtained from manufacturer if this device is to be used for life support systems or other non-industrial applications.
Installation:
1. The assembly of all calibration shall meet the maximum flow requirement.
2. Direction air flow in the triangle “ ” on the primary unit.
3. Site as close to the unit to be protected as possible.
4. Place free of direct sun shine, hot area, and hazardous chemicals.
5. The water drainage shall be deployed beneath the water discharge for outlet of water into proper area.
6. Site as close to the unit to be lubricated as possible.
7. Direct installation of filter pressure regulator before the lubricator.
8. Add the lubricant into the oil cup.
Operation/Maintenance:
A. Filter
1. Before pressurizing system, make certain the bowl is securely locked in place by hand tightening the bowl ring until it is snug.
2. Unlock the regulator adjusting knob by pulling knob away from the regulator.
3. Turn the regulator adjusting knob counterclockwise until no load is on the regulating spring.
4. Turn on the air pressure supply and turn the adjusting knob clockwise until the desired outlet pressure is reached. Push the regulator adjusting
knob toward the regulator to lock in desired pressure.
5. Inspect and replace cracked, damaged or deteriorated seals. wipe bowls with a soft, dry cloth to clean.
6. Replace filter element moment: when filter element dirty bring flow and filter effect become less.
7. Drain bowls at least once per work shift. to avoid spray or splatter, cover bottom of filter with a cloth and turn the manual drain.
8. Before placing the unit in service, make sure the bowl is reinstalled and securely locked in place.
9. Drainage:
a. When water exceeds the level, please drain off the water, press up the bottom of brass drain body, then it will start to drain.
b. when the water level exceeds the maximum limit, please drain off the water to keep optimal dehumidification.
B. Lubricator
1. Before pressurizing system, make certain the bowl is securely locked in
place by hand tightening the bowl ring until it is snug.
2. Fill the lubricator bowl with oil.
3. The oil flow is controlled by the narrow cylindrical adjustment screw (see
Figure 1).Turn counterclockwise for more or clockwise for less oil delivery
rate automatically adjust with changes in air flow.
4. The lubricator can be filled while the system is under pressure. Slowly
remove the oil fill plug (see Figure 1) to allow relief of air pressure.After the
oil fill plug has been removed. Pour oil into the lubricator and then replace it.
Replace the oil fill plug before resuming operation.Alternatively, the bowl can
be removed once the oil fill plug is removed. If the bowl is removed to
replace the oil, be certain the bowl is back in place and bowl ring tight before
replacing the oil fill plug.
5. Minimum Dripping Flow Rate :
3/4":190 / 1":220 (L/min(ANR))*
The flow rate is 5 drops or greater/min under the following conditions :
Inlet pressure of 0.5 MPa; Class 1 turbine oil (ISO VG32);
Temperature at 20°C; Oil adjustment valve fully open.
For a circuit that repeatedly turns ON and OFF on the outlet side,
make the adjustment so that the average air consumption per minute
becomes the minimum dripping flow rate or more.
Lubrication cannot be properly performed if the operating flow rate is
too low. Select an appropriately size lubricator by referring to the
minimum dripping flow rate provided in the catalog.

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Limited Warranty:
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHAT IS COVERED UNDERTHIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the
warranty period.
3. WHAT IS NOTCOVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FORAPARTICULAR PURPOSEARE LIMITED FROMTHE DATE
OF ORIGINALPURCHASEAS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the
warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty
lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSETHAT MAY RESULT FROMANY DEFECT,
FAILURE, OR MALFUNCTIONOF THE SUMAKE PRODUCT. Some States do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided
in the owner’s manual(s) supplied with product.Accident, purchaser's abuse, neglect or failure to operate products in accordance with
instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty
is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields, driver blades, fuses,
batteries, gaskets, packing or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes,
abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits, sanding pads, back-up
pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from
date of original purchase. Underlined items are warranted for defects in material and workmanship only.
4. RESPONSIBILITIES OF WARRANTOR UNDERTHIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which
are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
5. RESPONSIBILITIES OF PURCHASER UNDERTHIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the SUMAKE product. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

SA-2361A
SA-2381A
PARTS LIST
No. Parts No. Description Q't
y
1 SA2361A-01 Bod
y
1
2 SA2361A-02 Bowl 1
3 SA2361A-03 Bowl Baffle 1
4 SA2361A-04 Filter Element 1
5 SA2361A-05 Interce
p
to
r
1
6 SA2361A-06 O Rin
g
4
7 SA2361A-07 O Rin
g
3
8 SA2361A-08 Water Indicato
r
2
9 SA2361A-09 O Rin
g
2
10 SA2361A-10 Screw 4
11 SA2361A-11 Slat 2
12 SA2361A-12
A
uto Drain 1
13 SA2361A-13 Joine
r
1
14 SA2361A-14 Joine
r
1
15 SA2361A-15 Joine
r
1
16 SA2361A-16 Screw 4
17 SA2361A-17 O Rin
g
1
18 SA2361A-18 O Rin
g
1
19 SA2361A-19 O Rin
g
1
20 SA2361A-20 Gua
g
e Connection Valve 1
21 SA2361A-21 Dome 1
22 SA2361A-22 O Rin
g
1
23 SA2361A-23 Piston 1
24 SA2361A-24 O Rin
g
1
25 SA2361A-25 O Rin
g
1
26
SA2361A 26
Si
1
3/4" AIR FILTER, REGULATOR & LUBRICATOR (AUTO DRAINER)
1" AIR FILTER, REGULATOR & LUBRICATOR (AUTO DRAINER)
26 SA2361A-26 S
p
rin
g
1
27 SA2361A-27
A
d
j
ustin
g
Bolt 1
28 SA2361A-28 Nut 1
29 SA2361A-29 Knob 1
30 SA2361A-30 Valve 1
31 SA2361A-31 S
p
rin
g
1
32 SA2361A-32 Cove
r
1
33 SA2361A-33 O Rin
g
1
34 SA2361A-34 O Rin
g
1
35 SA2361A-35 O Rin
g
1
36 SA2361A-36 Bod
y
1
37 SA2361A-37 Oil Bowl 1
38 SA2361A-38 Mount 1
39 SA2361A-39 Bracket 1
40 SA2361A-40 S
p
rin
g
1
41 SA2361A-41 Washe
r
1
42 SA2361A-42 Screw 1
43 SA2361A-43 Screw 2
44 SA2361A-44 Tube 1
45 SA2361A-45
A
d
j
ustin
g
Rin
g
1
46 SA2361A-46 Nut 1
47 SA2361A-47 S
p
rin
g
1
48 SA2361A-48 Ball 2
49 SA2361A-49 Plu
g
1
50 SA2361A-50
A
d
j
ustin
g
Screw 1
51 SA2361A-51 Fill Plu
g
1
52 SA2361A-52 Inside Cu
p
1
53 SA2361A-53 Outside Cu
p
1
54 SA2361A-54 O Rin
g
1
55 SA2361A-55 O Rin
g
1
56 SA2361A-56 O Rin
g
1
57 SA2361A-57 O Rin
g
1
58 SA2361A-58 O Rin
g
1
59 SA2361A-59 Screw 1
60
SA2361A 60
B l B ffl
1
60 SA2361A-60 Bowl Baffle 1
61 SA2361A-61 Screw 1
62 SA2361A-62 O Rin
g
1
63 SA2361A-63 O Rin
g
1
64 SA2361A-64 Gau
g
e1
SA-2361
(
81
)
A-P-1911A-HB