Reliable Equipment REL-60DA User manual

REL-60DA 60 Ton Hydraulic Press
The REL-60DA60 is designed
to compress sleeves & lugs on
ACSR &ACAR transmission
and distribution cables.
These tools are portable for
easy positioning, and operable
from any 10,000 psi source.
This double acting hydraulic
press offers the convenience of
control throughout the entire
compression cycle.
Weight: 47 lbs.
Dimensions: 17” H X 5” W
Oil Capacity: 303 cc
Accepts 60 ton dies from:
RELIABLE,ALCOA, & BURNDY

301 Ivyland Road - Warminster,PA18974
Phone: [phone] Toll Free: 800-966-3530
Fax: [phone]

Instructions for
Typical Assembly & Repair
Always begin with a clean level
working surface. Confirm that all parts
are present and in good condition.
Any parts that appear worn or
damaged should be replaced.
Use of a new seal kit is recommended,
When ever a complete disassembly
and assembly is required.
REL-60DA 60 Ton Hydraulic Press
The Information Provided In This
Document Is Intended As A Guide
For Trained Professionals Only.
Shop MUST Be Equipped with
Appropriate Power Supply, Test
and Safety Equipment.
Contact Reliable Equipment With
Any Questions BEFORE You Start.

CRADLE
ASSEMBLY
SCREW
STRAIGHT KEY
STRAIGHT KEY
SCREW
CRADLE
RELEASE PIN
SPRING PIN
SPRING
LATCH

LUBRICATE THE
RELEASE PIN
INSERT THE RELEASE
PIN AND CENTER
ON CRADLE

INSTALL THE LATCH SPRING LUBRICATE THE LATCH
INSTALL THE LATCH AS SHOWN INSTALL LATCH OVER SPRING

PRESS THE LATCH AND SPRING INTO THE CRADLE.
ALIGN THE LATCH WITH THE HOLE IN THE CRADLE.

INSERT THE SPRING
PIN PARTIALLY INTO
THE CRADLE.
INSERT A PUNCH THROUGH
THE CRADLE AND LATCH
ASSEMBLY.
THE PUNCH WILL MAINTAIN
THE ALIGNMENT, AS THE
ROLL PIN IS DRIVEN INTO
THE ASSEMBLY.

DRIVE THE SPRING PIN UNTIL IT IS FLUSH WITH THE CRADLE.
USE APUNCH TO DRIVE PIN INTO THE CRADLE.INSPECT ASSEMBLY.

INSTALL BOTH STRAIGHT KEYS.
TIGHTEN BOTH SCREWS FULLY.

COVER
ASSY.
SOCKET HEAD
CAP SCREWS
SOCKET HEAD
CAP SCREWS
COVER

INSTALL THE COVER
ONTO THE CRADLE.

ALIGN & INSERT FOUR SCREWS.
TIGHTEN ALL 4 SCREWS FULLY.

PUSH PIN
SPRING
SOCKETHEAD CAP SCREW (2)
COVER HANDLE
ASSEMBLY
SPRING
PIN
LANYARD
COVER HANDLE
LOCKING
KEY
SPRING
PIN

SECURE THE LANYARD IN THE SAME MANNER.

COUNTERSINK AND SET BOTH PINS FROM BOTH SIDES.

INSTALL THE SPRING AND PUSH PIN INTO THE COVER HANDLE.
ENSURE THE PUSH PIN IS PROPERLY SEATED.CHECK OPERATION.
DO NOT RELEASE UNTIL THE HANDLE INSTALLATION IS COMPLETE.

INSERT BOTH OF THE SOCKET HEAD CAP SCREWS.
INSTALL HANDLE ONTO CRADLE ASSEMBLY. CHECK OPERATION.
DO NOT RELEASE UNTIL THE HANDLE INSTALLATION IS COMPLETE.

“L” KEY
RAM
BUTTON
“L” KEY
SCREW
RAM ASSEMBLY
SCREW
SPRING PIN
DIE
SPRING DIE RETAINER
RAM

NOTE: A DOUBLE ACTING RAM IS EASILY IDENTIFIED
BY THE SMALL VENT IN THE CENTER OF THE DIE SEAT.
DOUBLE ACTING RAM
SINGLE
ACTING